ADLINK Technology USB-7230 User Manual

ADLINK Technology USB-7230 User Manual

Usb 2.0-based digital i/o module
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USB 2.0-based Digital I/O Module
Manual Rev.:
Revision Date:
Part No:
Advance Technologies; Automate the World.
USB-7230/7250
User's Manual
2.50
Aug. 3, 2016
50-1Z138-2010

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Summary of Contents for ADLINK Technology USB-7230

  • Page 1 USB-7230/7250 USB 2.0-based Digital I/O Module User’s Manual 2.50 Manual Rev.: Aug. 3, 2016 Revision Date: Part No: 50-1Z138-2010 Advance Technologies; Automate the World.
  • Page 2 Revision History Revision Release Date Description of Change(s) 2.00 Nov. 16, 2012 Initial Release 2.50 Aug. 3, 2016 Designation errata resolved...
  • Page 3: Preface

    USB-7230/7250 Preface Copyright 2016 ADLINK Technology, Inc. This document contains proprietary information protected by copy- right. All rights are reserved. No part of this manual may be repro- duced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
  • Page 4 Additional information, aids, and tips that help users perform tasks. NOTE: NOTE: Information to prevent minor physical injury, component dam- age, data loss, and/or program corruption when trying to com- plete a task. CAUTION: Information to prevent serious physical injury, component damage, data loss, and/or program corruption when trying to complete a specific task.
  • Page 5: Table Of Contents

    1.8.2 Module Stand ............. 9 1.8.3 Rail Mounting............15 1.8.4 Wall Mounting............19 Connector Pin Assignment ..........21 2 Getting Started ..............25 Unpacking Checklist ............25 Connecting the USB-7230/7250 Module ......25 Device ID ................26 Table of Contents...
  • Page 6 Isolated Digital Input ............30 Change of State (COS) Detection........31 Optical Isolated Frequency/Event Counter ......33 Digital Filtering ..............35 Isolated Digital Output (USB-7230 only) ......36 Relay Output (USB-7250 only) .......... 37 Important Safety Instructions..........39 Getting Service ..............43...
  • Page 7: List Of Figures

    USB-7230/7250 List of Figures Figure 1-1: USB-7230/7250 Module Rear View......6 Figure 1-2: USB-7230/7250 Module Side View ......7 Figure 1-3: USB-7230 Module Front View ........8 Figure 1-4: USB-7250 Module Front View ........9 Figure 1-5: Module, Stand, Connector, and USB Cable ..... 10 Figure 1-6: Module, Stand, &...
  • Page 8 This page intentionally left blank. viii List of Figures...
  • Page 9: List Of Tables

    USB-7230/7250 List of Tables Table 1-1: USB-7230 Pin Assignment ..........21 Table 1-2: USB-7230 I/O Signal Description ........22 Table 1-3: USB-7250 Pin Assignment ..........23 Table 1-4: USB-7250 I/O Signal Description ........23 List of Tables...
  • Page 10 This page intentionally left blank. List of Tables...
  • Page 11: Introduction

    The USB-7230/7250 are suitable for industrial I/O control applica- tions requiring high voltage and excellent protection. High isolation voltage protects against damage from accidental contact with high external voltage and eliminates troublesome ground loops.
  • Page 12: Applications

    Operating environment Relative humidity: 10% to 90%, non-condensing Ambient temperature: -20 to 70 °C Storage environment Relative humidity: 5% to 95%, non-condensing 1.4.2 Digital Input (DI) USB-7230 USB-7250 Optical Isolated Input Number of channels Polarity Bi-directional (non-polarity) Logic level VIH=5~24V, VIL=0~1.5V...
  • Page 13: Digital Output (Do)

    USB-7230/7250 USB-7230 USB-7250 Optical Isolated Frequency/Event Counter Number of channels Logic level VIH=5~12V, VIL=0~1.5V Event counter width 32-bit Max. input frequency 1 MHz (DC coupled) Min. input frequency 0.1 Hz (DC coupled) Max. frequency error 0.5% (f≤50kHz) 1% (50kHz<f≤500kHz) 2% (500kHz<f≤1MHz)
  • Page 14: Software Support

    DASK ker- ® nel drivers now support Windows 7/Vista Only UD-DASK versions 1.0.5 and later support the USB-7230/7250 module. NOTE: NOTE: DAQPilot DAQPilot is a SDK with a graphics-driven interface for various application development environments.
  • Page 15: Utilities For Windows

    USB-7230/7250 http://www.adlinktech.com/TM/DAQPilot.html 2.3.4.1109 Only UD-DASK versions and later and later sup- port the USB-7230/7250 module. NOTE: NOTE: 1.7 Utilities for Windows U-Test U-Test is a free and ready-to-use utility assisting instant testing and operation of all ADLINK USB DAQ product functions with no programming requirement.
  • Page 16: Schematics And Dimensions

    1.8 Schematics and Dimensions All dimensions shown are in millimeters (mm) NOTE: NOTE: 1.8.1 Module Figure 1-1: USB-7230/7250 Module Rear View Introduction...
  • Page 17: Figure 1-2: Usb-7230/7250 Module Side View

    USB-7230/7250 156.5 Figure 1-2: USB-7230/7250 Module Side View Introduction...
  • Page 18: Figure 1-3: Usb-7230 Module Front View

    41.3 Figure 1-3: USB-7230 Module Front View Introduction...
  • Page 19: Module Stand

    Figure 1-4: USB-7250 Module Front View 1.8.2 Module Stand The multi-function USB-7230/7250 stand is compatible with desk, rail, or wall mounting. To fix the module in the stand, slide the mod- ule body into the stand until a click is heard. To remove the module...
  • Page 20: Figure 1-5: Module, Stand, Connector, And Usb Cable

    from the stand, twist the bottom of the stand in a back-and forth motion and separate from the module. Figure 1-5: Module, Stand, Connector, and USB Cable Introduction...
  • Page 21: Figure 1-6: Module, Stand, & Wall Mount Kit Side View (W/ Connections)

    USB-7230/7250 200.1 169.4 156.5 Figure 1-6: Module, Stand, & Wall Mount Kit Side View (w/ connections) Introduction...
  • Page 22: Figure 1-7: Module In Stand Front View

    Figure 1-7: Module in Stand Front View Introduction...
  • Page 23: Figure 1-8: Module Stand Top View

    USB-7230/7250 20.4 20.4 Figure 1-8: Module Stand Top View Introduction...
  • Page 24: Figure 1-9: Module Stand Side Cutaway View

    Figure 1-9: Module Stand Side Cutaway View Introduction...
  • Page 25: Rail Mounting

    USB-7230/7250 Figure 1-10: Module Stand Front View 1.8.3 Rail Mounting The multi-function stand can be mounted on the DIN rail using the rail-mount kit as shown. Introduction...
  • Page 26: Figure 1-11: Rail Mount Kit

    Figure 1-11: Rail Mount Kit Introduction...
  • Page 27: Figure 1-12: Module Pre-Rail Mounting

    USB-7230/7250 Figure 1-12: Module Pre-Rail Mounting Introduction...
  • Page 28: Figure 1-13: Module Rail-Mounted

    Figure 1-13: Module Rail-Mounted Introduction...
  • Page 29: Wall Mounting

    USB-7230/7250 1.8.4 Wall Mounting The multi-function stand can be fixed to a wall using four flush head screws as shown. The four screw holes should be approxi- mately 3.4 mm in diameter. 20.4 13.0 Figure 1-14: Wall Mount Holes Introduction...
  • Page 30: Figure 1-15: Module With Wall Mount Apparatus

    Figure 1-15: Module with Wall Mount Apparatus Introduction...
  • Page 31: Connector Pin Assignment

    USB-7230/7250 1.9 Connector Pin Assignment The USB-7230/7250 module is equipped with 40-pin removable screw-down terminal connectors, with pin assignment as follows. Function Function DO15 DO14 DO13 DO12 DO11 DO10 IGND IGND IGND CNT0 CNT1 CGND DI15 DI14 DI13 DI12 DI11...
  • Page 32: Table 1-2: Usb-7230 I/O Signal Description

    IGND Isolated digital output channel IGND -------- Ground return path for isolated output channel IGND Common power input junction for isolated output channel Table 1-2: USB-7230 I/O Signal Description Function Function GND1 COM7 CNT1 GND0 COM6 CNT0 DI7L COM5 DI7H...
  • Page 33: Table 1-3: Usb-7250 Pin Assignment

    USB-7230/7250 Function Function COM1 DI1L DI1H DI0L COM0 DI0H Table 1-3: USB-7250 Pin Assignment Signal Name Reference Direction Description COM<0..7> ---------- Common pin of relay <0..7> NO<0..7> COM<0..7> Normal open pin of relay <0..7> NC<0..3> COM<0..3> Normal close pin of relay <0..3>...
  • Page 34 This page intentionally left blank. Introduction...
  • Page 35: Getting Started

    When loading is complete, the LED indicator on the rear of the USB DAQ module changes from amber to green and the New Hardware message closes. 4. The USB-7230/7250 module can now be located in the hardware Device Manager. Getting Started...
  • Page 36: Device Id

    The USB-7230/7250 module is exclusively powered by the USB port and requires 400 mA @ 5 V. If the USB-7230/7250 module cannot be detected, power provided by the USB port NOTE: NOTE: may be insufficient. 2.3 Device ID A rotary control on the rear of the module (as shown) controls device ID setting and can be set from 0 to 7.
  • Page 37 USB-7230/7250 All remaining hardware configuration is software programmable, including sampling/update rate, input/output channel, input range, and others. Please see the UD-DASK Function Reference manual for details. Getting Started...
  • Page 38 This page intentionally left blank. Getting Started...
  • Page 39: Operations

    USB-7230/7250 Operations Figure 3-1: USB-7230 Functional Block Diagram The USB-7250 provides 8CH optical isolation digital inputs, 8CH relay outputs (4CH form C and 4CH form A), and 2CH fre- quency/event counters. Operations...
  • Page 40: Isolated Digital Input

    (PC3H4), and normal input voltage range for high state from 5 to 24V. For USB-7230, all digital inputs share the same common junc- tion (COM), with connections either common power or com- mon ground, and with USB-7250, each input channel has an...
  • Page 41: Change Of State (Cos) Detection

    USB-7230/7250 Figure 3-3: USB-7230 Isolated Input Figure 3-4: USB-7250 Isolated Input 3.2 Change of State (COS) Detection COS (Change of State) refers to input state (logic level) changing from low to high or vice versa, wherein the COS detection circuit registers the edge of the level change.
  • Page 42: Figure 3-5: Cos Detection Architecture

    In the USB-7230/7250, the COS detection circuit is applied to all DI channels, with the channel(s) to enable COS detection select- able by software. When an enabled channel changes logic level, the COS detection circuit generates an interrupt request to the USB microcontroller, which, when detected, latches corresponding DI data into the COS latch register.
  • Page 43: Optical Isolated Frequency/Event Counter

    PHOTO COUPLER n=0,1 Figure 3-7: USB-7230/7250 Optical Isolated Frequency/Event Counter The frequency counter base clock is 48MHz. The frequency coun- ter calculates base clocks occurring within a period (rising edge to rising edge or falling edge to falling edge) of the repetitive input signal, which is then converted to frequency value.
  • Page 44: Figure 3-8: Frequency Counter Example

    counter1 with falling-edge polarity. Counter value is updated and reset in every period. CNT0 Polarity Freq = 1 MHz CNT0 CNT0 FREQ CNT1 Polarity Freq = 500 KHz CNT1 CNT1 FREQ Figure 3-8: Frequency Counter Example Since the signals are sampled by a 48MHz base clock, latch tim- ing can generate measurement error, maximum error ratio vs.
  • Page 45: Digital Filtering

    USB-7230/7250 Error 1000 10000 100000 1000000 Frequency (Hz) Figure 3-9: Frequency Counter Error % 3.4 Digital Filtering Filters unexpected glitch signals from the input channels. By default, when enabled, the input channel ignores signal changes from one state to another when not remaining in the state for a pre-defined period.
  • Page 46: Isolated Digital Output (Usb-7230 Only)

    The DO output status is saved in the USB microcontroller and can be read back if necessary. The USB-7230 also features programmable power-up output sta- tus,allowing output in a known state when powered on. When the module is powered off (ejected from the USB port), all digital out- put reverts to OFF.
  • Page 47: Relay Output (Usb-7250 Only)

    (n=0~15) 5~35V IGND IGND Figure 3-11: USB-7230 Isolated Output 3.6 Relay Output (USB-7250 only) USB-7250 provides Form C and Form A relays, with channels 0 to 3 Form C, and 4 to 7 form A, as shown. Figure 3-12: Form C Relay...
  • Page 48 A relays have only NO (Normal Open) and COM (Common) con- tacts. When the control bit is high (1), the COM terminal and NO pole contact. If the control bit is low (0), no contact takes place. Current relay output status can be read back by software, and dur- ing normal power up, reset, and power down (ejection from USB port), the relay is low status.
  • Page 49: Important Safety Instructions

    USB-7230/7250 Important Safety Instructions For user safety, please read and follow all instructions, Warnings, Cautions, and Notes marked in this manual and on the associated device before handling/operating the device, to avoid injury or damage. S'il vous plaît prêter attention stricte à tous les avertissements et mises en garde figurant sur l'appareil , pour éviter des blessures...
  • Page 50 Never attempt to repair the device, which should only be  serviced by qualified technical personnel using suitable tools A Lithium-type battery may be provided for uninterrupted  backup or emergency power. Risk of explosion if battery is replaced with one of an incorrect type;...
  • Page 51 USB-7230/7250 BURN HAZARD Touching this surface could result in bodily injury. To reduce risk, allow the surface to cool before touching. RISQUE DE BRÛLURES Ne touchez pas cette surface, cela pourrait entraîner des blessures. Pour éviter tout danger, laissez la surface refroidir avant de la toucher.
  • Page 52 This page intentionally left blank. Important Safety Instructions...
  • Page 53: Getting Service

    San Jose, CA 95138, USA Tel: +1-408-360-0200 Toll Free: +1-800-966-5200 (USA only) Fax: +1-408-360-0222 Email: info@adlinktech.com ADLINK Technology (China) Co., Ltd. Address: (201203) 300 Fang Chun Rd., Zhangjiang Hi-Tech Park Pudong New Area, Shanghai, 201203 China Tel: +86-21-5132-8988 Fax: +86-21-5132-3588 Email: market@adlinktech.com...
  • Page 54 84 Genting Lane #07-02A, Cityneon Design Centre Singapore 349584 Tel: +65-6844-2261 Fax: +65-6844-2263 Email: singapore@adlinktech.com ADLINK Technology Singapore Pte. Ltd. (Indian Liaison Office) Address: #50-56, First Floor, Spearhead Towers Margosa Main Road (between 16th/17th Cross) Malleswaram, Bangalore - 560 055, India Tel: +91-80-65605817, +91-80-42246107 Fax:...

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