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Summary of Contents for Mecmesin OmniTest-50
- Page 3 Scope of this document This document covers all Mecmesin Force and Torque test systems that are mains powered. MECMESIN TEST FRAMES HAVE BEEN DESIGNED MANUFACTURED CONTROLLED SYSTEM ENSURE COMPLIANCE WITH ALL RELEVANT EUROPEAN COMMUNITY DIRECTIVES. DECLARATION OF CONFORMITY: A copy of the relevant Declaration of Conformity can be found in the rear of this manual (see section 7.0).
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Page 5: Table Of Contents
Servicing and calibration Cleaning Repair Operator Safety Training Avoid prolonged use of the console or keyboard and mouse Eye protection and protective clothing EC Declaration of Conformity Document Listing Mecmesin 1 A Guide to Safe Use of Mains Powered Test Systems... - Page 6 2 Mecmesin A Guide to Safe Use of Mains Powered Test Systems...
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Page 7: Icons Used In Manual
Caution messages will be displayed bold type. INFORMATION This icon indicates additional or supplementary information about the action, activity or application. Information messages will be displayed in bold type. Mecmesin 3 A Guide to Safe Use of Mains Powered Test Systems... -
Page 8: Installing Your Test System
We strongly recommend that you retain the packaging for the test system as this can be re-used when the frame needs to be returned to your authorised Mecmesin distributor for servicing and calibration. Instructions for re-packing the test system are given in your relevant Assembly and Installation manual. -
Page 9: Ventilation
Connecting a mains powered test frame to the wrong voltage supply will almost certainly cause extensive damage to the equipment. Mecmesin test systems must only ever be connected to a mains power installation that has a fully installed earthing system. -
Page 10: Using Your Test System
If the MultiTest system is being used with an interlock enabled guard, then the interlock override plug is not required to be fitted, as the interlock guard wiring should be connected instead. Refer to Installation and Operation of Mecmesin Interlocked Guarding manual (part number 431-971) ▲... -
Page 11: Switching On
® operating system, then we strongly recommend that no other programs are used while Mecmesin Software is running. Commands and inputs to other software programs could cause problems with Mecmesin software and result in unpredictable behaviour. Extra consideration should be given to systems that are connected to networks and the possibility of unexpected actions as a result of external commands. -
Page 12: In The Event Of A Mains Power Failure
3.6.2 Assemblies of machines and machinery directive Where a Mecmesin test frame is used in conjunction with other machinery, it is the responsibility of the designer to ensure that all relevant directives and standards are complied with. - Page 13 Mecmesin supplied interlocked guarding systems should only be serviced by a trained Mecmesin employee or approved agent. Any attempt by non- approved personnel may invalidate any warranty claim and could lead to damage of equipment or injury. Always ensure correct PPE procedures are in-place and followed where stated.
- Page 14 A retro-fit for these systems is available on request, but it can only be installed by Mecmesin personnel, or an authorised distributor. The OmniTest systems use a key-switch to enable and disable (override) the interlock function. This allows for maintenance, calibration or authorised setting of internal test area.
- Page 15 For full functional description and operational use guidance, please refer to the Installation and Operation of Mecmesin Interlocked Guarding manual (part number 431-971) 3.6.5 Interlocking guards (MultiTest Twin-column Force Systems) All MultiTest Twin-column systems released since May 2015 have, as standard, a facility for an interlocked guard.
- Page 16 12 Mecmesin A Guide to Safe Use of Mains Powered Test Systems...
- Page 17 ▲ MultiTest Single column Interlock Operation For full functional description and operational use guidance, please refer to the Installation and Operation of Mecmesin Interlocked Guarding manual (part number 431-971) Mecmesin 13 A Guide to Safe Use of Mains Powered Test Systems...
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Page 18: Removing Or Relocating Your Test System
Mecmesin agent for assistance. The specification in your relevant operation manual gives the weight of the test system. Use suitable lifting equipment if required. The preferred method of lifting all twin-column systems is by use of the supplied lifting eye-bolts fitted to the top of both columns. -
Page 19: Servicing, Calibration, Maintenance And Repair
5. Servicing, Calibration, Maintenance and Repair Once the test system is installed it should provide a reliable long-term resource for specified testing. Mecmesin test systems contain no user-serviceable parts other than fuses within the mains inlet socket. 5.1 Replacing fuses To replace a fuse, first switch off the mains power at the back of the test system and disconnect the power lead. -
Page 20: Cleaning
Do not continue use of the test system until it has been fully checked by a Mecmesin authorised party. This may if necessary, include return and repair to a Mecmesin approved facility. It will then be returned to you in safe working condition. Do not attempt to open any system or attempt repair without consulting Mecmesin or your local supplier. -
Page 21: Operator Safety
Before using either the test system or guarding, it is essential that each person operating the equipment is fully trained in the safe use of motorised testing systems and the guarding’s functionality. Training can be arranged by contacting Mecmesin Ltd or an authorised distributor. - Page 22 It is important to review the risk assessment if new tests or new samples are introduced. 18 Mecmesin A Guide to Safe Use of Mains Powered Test Systems...
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Page 23: Ec Declaration Of Conformity
431-DoC25-01 – Vortex-i to and xt derivative 431-DoC26-01 – Vortex-dV 431-DoC27-01 – OmniTest-5.0 431-DoC28-01 – OmniTest-10 to OmniTest-50 431-DoC30-01 – Crimptest-1.0 431-DoC31-01 – Helixa-i and xt derivative Mecmesin 19 A Guide to Safe Use of Mains Powered Test Systems... - Page 24 7.1.1 431-DoC22-02 – MultiTest-0.5i to MultiTest-5i and FPT-H1i and xt derivatives 20 Mecmesin A Guide to Safe Use of Mains Powered Test Systems...
- Page 25 7.1.2 431-DoC23-02 – MultiTest-10i to MultiTest-50i and xt derivatives Mecmesin 21 A Guide to Safe Use of Mains Powered Test Systems...
- Page 26 7.1.3 431-DoC25-01 – Vortex-i to and xt derivative 22 Mecmesin A Guide to Safe Use of Mains Powered Test Systems...
- Page 27 7.1.4 431-DoC26-01 – Vortex-dV Mecmesin 23 A Guide to Safe Use of Mains Powered Test Systems...
- Page 28 7.1.5 431-DoC27-01 – OmniTest-5.0 24 Mecmesin A Guide to Safe Use of Mains Powered Test Systems...
- Page 29 7.1.6 431-DoC28-01 – OmniTest-10 to OmniTest-50 Mecmesin 25 A Guide to Safe Use of Mains Powered Test Systems...
- Page 30 7.1.7 431-DoC30-01 – Crimptest-1.0 26 Mecmesin A Guide to Safe Use of Mains Powered Test Systems...
- Page 31 7.1.8 431-DoC31-01 – Helixa-i and xt derivative Mecmesin 27 A Guide to Safe Use of Mains Powered Test Systems...
- Page 34 A world leader in affordable force and torque testing solutions Since 1977, Mecmesin has assisted thousands of companies achieve enhanced quality control in design and production. The Mecmesin brand represents excellence in accuracy, build, service, and value. In production centres and research labs worldwide, designers, engineers, operators, and quality managers endorse Mecmesin force and torque testing systems for their high performance across countless applications.
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