Klein 5000 Series Operation And Maintenance Manual

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S
5000 AUV V2 S
ERIES
ONAR
S
YSTEM
Operations and Maintenance Manual
P/N 11214513, Rev. 02
11 Klein Drive
Salem, NH 03079-1249
U.S.A.
Tel: (603) 893-6131
Fax: (603) 893-8807
www.KleinMarineSystems.com

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Summary of Contents for Klein 5000 Series

  • Page 1 5000 AUV V2 S ERIES ONAR YSTEM Operations and Maintenance Manual P/N 11214513, Rev. 02 11 Klein Drive Salem, NH 03079-1249 U.S.A. Tel: (603) 893-6131 Fax: (603) 893-8807 www.KleinMarineSystems.com...
  • Page 2 This document contains proprietary information, and such information may not be disclosed to others for any purpose or used for any manufacturing purpose without expressed written permission from Klein Marine Systems, Inc. (KMS). The information provided is for informational purposes only and is subject to change without notice.
  • Page 3 WARNING Klein Marine Systems recommends all troubleshooting be done by a trained technician. Some circuits in the Sonar Transceiver and Processing Unit have voltages as high as 240 volts, and some circuits in the sonar towfish have 1500 volts. You should familiarize yourself with the location of these voltages before you attempt any troubleshooting.
  • Page 4: Table Of Contents

    Table of Contents Table of Contents ..........iv List of Figures .
  • Page 5 2.2.6 Power Input ........2-2 2.2.7 Physical Characteristics .
  • Page 6: List Of Figures

    List of Figures Figure 1-1: Sonar Electronics ..........1-2 Figure 1-2: Sonar Processor .
  • Page 7: List Of Tables

    List of Tables Table A-1: List of Drawings and Parts Lists ........A-1 Series 5000 AUV V2 Sonar System Operations and Maintenance Manual P/N 11214513, Rev.
  • Page 8: Sonar System Warranty

    viii SONAR SYSTEM WARRANTY WHAT IS COVERED LIMITED WARRANTY Subject to the conditions set forth below, equipment sold by Seller is warranted against defects in materials and workmanship, and Seller will repair or exchange any parts proven to be malfunctioning under normal use for one year (12 months) from the date of Delivery as follows: a) SONAR and other associated manufactured products, with the following exceptions:...
  • Page 9: Conditions Of Warranty

    CONDITIONS OF WARRANTY a) Seller’s warranty policy does not apply to equipment which has been subjected to accident, abuse, or misuse, shipping damage, alterations, incorrect and/or non- authorized service or equipment on which the serial number plate has been altered, mutilated or removed. b) A suitable proof of purchase, such as, a paid commercial invoice, an installation certificate signed by Seller or an authorized agent must be made available to Seller or Seller’s authorized servicing agent at the time of the Warranty Service.
  • Page 10: Changes, Errors And Ommissions

    AROSE. CHANGES, ERRORS AND OMMISSIONS Klein Marine Systems, Inc. reserves the right to make changes to the design or specifications at any time without incurring any obligation to modify previously delivered sonar systems. In addition, while considerable effort has been made to ensure that the information in this manual is accurate and complete, Klein Marine Systems, Inc.
  • Page 11: Software License Agreement

    Software License Agreement This Software License Agreement is provided by Klein Marine Systems, Inc. © (KMS) for end users of SonarPro software for the KMS Series 3000, UUV-3500, 3900, 4900, 5000, 5000 V2, 5900, HydroChart 3500, HydroChart 5000, and D3500TF Sonar Systems.
  • Page 12 BATHYMETRIC PROCESSING ATTRIBUTION: Bathymetric processing derived from DGA/GESMA publication in IEEE OCEAN'S 05 Europe Conference Proceedings: "Bathymetric Sidescan Sonar: a System Dedicated to Rapid Environment assessment, ref: 10.1109/OCEANSE.2005.1511695. EXPORT RESTRICTIONS: You agree that you will not export or re-export the Software or accompanying documentation (or any copies thereof) or any products utilizing the Software or such documentation in violation of any applicable laws or regulations of the United States or the country in which you obtained them.
  • Page 13: Preface

    xiii ENTIRE AGREEMENT: This License Agreement sets forth the entire understanding and agreement between you and KMS supersedes all prior agreements, whether written or oral, with respect to the Software, and may be amended only in a writing signed by both parties. Preface The Series 5000 AUV V2 Sonar System is a multibeam sonar comprising a Sonar Electronics component and a Sonar Processor component and is designed for...
  • Page 14: Note, Warning, Caution, And Shock Hazard Notices

    SHOCK HAZARD Identifies a potential electrical shock hazard that could cause personal injury or death to yourself or to others. Customer Service KMS technical support can be contacted using any of the following means: Mail Klein Marine Systems, Inc. 11 Klein Drive Salem, NH 03079 Email Klein.Mail@KleinMarineSystems.com...
  • Page 15: Chapter 1: Overview

    CHAPTER 1: O VERVIEW The Series 5000 AUV V2 Sonar System is a modified Series 5000 V2 Sonar System that is designed to be installed and operated on board an AUV and interfaced with a remote AUV host controller. And like the Series 5000 V2 Sonar System, it provides high resolution side scan imagery.
  • Page 16 CHAPTER 1 Overview Sonar Electronics Figure 1-1: Sonar Processor Figure 1-2: Series 5000 AUV V2 Sonar System Operations and Maintenance Manual P/N 11214513, Rev. 02...
  • Page 17: Sonar Processor

    Theory of Operation 1.2.2 Sonar Processor The Sonar Processor includes the electronics for processing the sonar data, multiplexing and transmitting the control signals to the Sonar Electronics, and receiving and demultiplexing the sonar and auxiliary sensor signals from the Sonar Electronics.
  • Page 18: Sonar Electronics

    CHAPTER 1 Overview 1.3.2 Sonar Electronics The Sonar Electronics is composed of the Sonar Electronics housing and the transducer arrays which are shown in Figure 1-3. Transducer Arrays Figure 1-3: NOTE The transducers are side specific and are not interchangeable. The two transducer arrays are each composed of 12 piezoelectric ceramic sub-arrays, which operate as receive elements, and a single transmit array.
  • Page 19 Theory of Operation Figure 1-4: Sonar Electronics Block Diagram The Transmitter board produces a transmit pulse, at the Transmitter board. start of a swath, that ensonifies the sea floor over a defined footprint. The Transmitter board is composed of two individual transmitting channels, one connected to the port array and the other connected to the starboard array.
  • Page 20 CHAPTER 1 Overview The Multiplexer board digitizes the signals from each of Multiplexer board. the transducer sub-array channels along with the signals from the sensors, encodes the data, and transmits a high baud rate digital data stream to the TPU via the tow cable.
  • Page 21 Theory of Operation The Intel based processor enables external control of the Sonar Processor. Processor by a PC connected over an Ethernet 100BaseT local area network (LAN), providing control over system functions. The Demultiplexer board receives the encoded digital Demultiplexer board. data telemetered from the Sonar Electronics, recovers the clock and data, and then decodes the data and routes it to the processor for storage.
  • Page 23: Sonar Processor

    CHAPTER 2: S PECIFICATIONS This chapter includes the physical and performance specifications for the main components of the Series 5000 AUV V2 Sonar System. NOTE Specifications are typical and subject to change without notice. Sonar System Multiple side scan sonar channels and Sonar channels: 6 sensor/auxiliary channels Sonar frequencies:...
  • Page 24: Trigger Output

    CHAPTER 2 Specifications 2.2.2 Trigger Output The trigger output is used to slave external processors or other equipment such as locators. By default the trigger output runs synchronous with the sonar transmit trigger. Quantity: CMOS/TTL compatible Output level: 1 ms nominal Pulse width: Connector: Bulkhead, Impulse...
  • Page 25: Sonar Electronics

    Sonar Electronics Sonar Electronics 2.3.1 General Modular Electronics boards: 2.3.2 Transducers Proprietary line array Type: 40° Vertical beam angle: 200 m Depth limit: 2.3.3 Transmitter Toneburst Type: 50 µscw, 4 ms chirp, 8 ms chirp, and 16 Pulse width: ms chirp 2.3.4 Receiver High gain, tuned preamplifier with TVG...
  • Page 26: Power

    CHAPTER 2 Specifications 2.3.7 Power Powered from the Sonar Processor; no Input power: additional power required 2.3.8 Physical Characteristics Type 316 stainless steel Body material: 11.4 (4.5 in.) diameter Size: 91.4 cm (36 in.) long Weight in air: 19.8 kg (43.6 lb) 11.0 kg (24.2 lb) Weight in water: 2.3.9...
  • Page 27: Chapter 3: Installation And Startup

    Remove the Sonar Processor from the shipping container and set it on a sturdy, flat surface. Inspect it for signs of damage. If there is any damage to the Sonar Processor or if any items are missing, immediately contact Klein Marine Systems or your sales representative.
  • Page 28: Connecting The System Components

    CHAPTER 3 Installation and Startup Connecting the System Components The Series 5000 AUV V2 requires DC power to operate. The power source requirement is 18–36 VDC (24 VDC nominal). CAUTION Application of improper DC power may damage the Series 5000 AUV V2 Sonar System. Do not turn the equipment on until you have checked the supply voltage.
  • Page 29 Connecting the System Components Connectors are provided on the connector end cap of the Sonar Electronics and the Sonar Processor as shown in Figure 3-2 and Figure 3-3. The connections on the Sonar Electronics connector end cap are the following: RX-PORT: Connects to the port side transducer array receiver interconnect cable.
  • Page 30 CHAPTER 3 Installation and Startup RX-PORT TX-PORT TX-STBD RX-STBD Sonar Electronics Connectors Figure 3-2: Sonar Electronics Interface Test Cable Interconnect AUV Host and Deck Cable Interconnect Sonar Processor Connectors Figure 3-3: Series 5000 AUV V2 Sonar System Operations and Maintenance Manual P/N 11214513, Rev.
  • Page 31 Connecting the System Components TRANSMITTER RECEIVER Transducer Array Connectors Figure 3-4: To connect the Series 5000 AUV V2 Sonar System components: Verify that the connector internal O-ring seals are in place, and then connect the TRANSMITTER interconnect cable of the port transducer array to the TX-PORT connector on the Sonar Electronics;...
  • Page 33: Chapter 4: Equipment Maintenance

    CHAPTER 4: E QUIPMENT AINTENANCE This chapter provides some recommendations for equipment maintenance and includes guides for taking care of the equipment on a daily, weekly, and long term basis. Maintenance General Comments Equipment used at sea is subjected to severe environmental and handling conditions.
  • Page 34: Weekly Maintenance Checklist

    CHAPTER 4 Equipment Maintenance 4.2.2 Weekly Maintenance Checklist Perform the following maintenance steps at the end of each week’s operation: Turn off the power to the Sonar Processor. 2. Check all cables for abrasion and damage. If any wear spots are noticed, clean them with fresh water, dry them, and wrap them carefully with electrical tape, such as Scotch #88 or #33.
  • Page 35 APPENDIX A: D RAWINGS AND ARTS ISTS Listed in Table A-1 are the drawings and parts lists included in this appendix. They are provided for reference and troubleshooting purposes. Each assembly drawing is followed by its corresponding parts list. Table A-1: List of Drawings and Parts Lists DRAWING PARTS...
  • Page 45 A-11...
  • Page 46: Appendix A Drawings And Parts Lists

    A-12 APPENDIX A Drawings and Parts Lists Series 5000 AUV V2 Sonar System Operations and Maintenance Manual P/N 11214513, Rev. 02...
  • Page 48 A-14 APPENDIX A Drawings and Parts Lists Series 5000 AUV V2 Sonar System Operations and Maintenance Manual P/N 11214513, Rev. 02...

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