SIGMATEK HZS 7321 Technical Manual

SIGMATEK HZS 7321 Technical Manual

Heating control

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HZS 7321
Heating Control
Technical Manual
Date of creation: 03.08.2020
Version date: 04.09.2020
Article number: 05-895-7321-E

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Summary of Contents for SIGMATEK HZS 7321

  • Page 1 HZS 7321 Heating Control Technical Manual Date of creation: 03.08.2020 Version date: 04.09.2020 Article number: 05-895-7321-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its use.
  • Page 3 HZS 7321 Touch Operating Panel HZS 7321 The HZS 7321 is an intelligent terminal for programming and visualization of automated pro- cesses. Process diagnostics as well as operating and monitoring automated procedures are simplified using this terminal. A projective capacitive touch screen serves as the input medium for process data and pa- rameters.
  • Page 4: Table Of Contents

    HZS 7321 TOUCH OPERATING PANEL Contents Introduction ................4 Target Group/Purpose of this Operating Manual ...... 4 Contents of Delivery ..............5 Basic Safety Guidelines ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Guidelines ............9 Software/Training ............... 10 Norms and Guidelines ............11...
  • Page 5 TOUCH OPERATING PANEL HZS 7321 Mechanical Dimensions ............20 Assembly/Installation ............21 Check Contents of Delivery ............21 Cooling ..................21 7.2.1 Mounting Instructions ................ 22 Wiring Guidelines ..............24 Ground ..................24 Shielding ..................24 ESD Protection ................24 USB Interface Connections ............
  • Page 6: Introduction

    HZS 7321 TOUCH OPERATING PANEL 11 Process Diagram ..............30 12 Status and Error Messages ...........31 13 Transport/Storage ..............39 14 Storage ...................40 15 Maintenance ................41 15.1 Cleaning and Disinfecting the Touchscreen ......41 15.2 Service ..................42 15.2.1 Calibrating the Touch Screen ............42 15.3...
  • Page 7: Contents Of Delivery

    Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours. Contents of Delivery 1x HZS 7321 04.09.2020 Page 5...
  • Page 8: Basic Safety Guidelines

    HZS 7321 TOUCH OPERATING PANEL Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger mes- sages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 9 TOUCH OPERATING PANEL HZS 7321 Danger for ESD-sensitive components. Les signes de danger pour les composants sensibles aux décharges élec- trostatiques. 04.09.2020 Page 7...
  • Page 10: Disclaimer

    Please thoroughly read the corresponding documentation and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. Page 8...
  • Page 11: General Safety Guidelines

    2006/42/EG guidelines is correct. As long as the machine with which the product should be used does not comply with the guideline, oper- ating this product is prohibited. Operate the unit with devices and accessories approved by SIGMATEK only. 04.09.2020 Page 9...
  • Page 12: Software/Training

    HZS 7321 TOUCH OPERATING PANEL CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened, otherwise it could be damaged! The module complies with EN 61131-2.
  • Page 13: Norms And Guidelines

    The product was constructed in compliance with the following European Union guidelines and tested for conformity. 3.1.1 EU Declaration of Conformity EU Declaration of Conformity The product HZS 7321 conforms to the following European guidelines: • 2014/35/EU Low-voltage guideline • 2014/30/EU “Electromagnetic Compatibility” (EMC guideline) •...
  • Page 14: Technical Data

    HZS 7321 TOUCH OPERATING PANEL Technical Data Performance Data Processor EDGE2 Technology Processor cores Internal cache 32-kbyte L1 Instruction Cache 32-kbyte L1 Data Cache 512-kbyte L2 Cache Internal program and 1024 Mbytes data memory (DDR3 RAM) Internal remnant 512-kbyte SRAM (battery buffered)
  • Page 15: Electrical Requirements

    TOUCH OPERATING PANEL HZS 7321 Electrical Requirements Supply voltage +24 V DC ±20 % Current consumption of power typically 275 mA maximum 675 mA supply at +24 V (without externally connected devices) (with external devices connected) Current consumption of typically 170 mA...
  • Page 16: Display 7" Wvga Incl. Touch

    HZS 7321 TOUCH OPERATING PANEL Display 7” WVGA incl. Touch 7” TFT LCD color display Type Resolution WVGA 800 x 480 pixels Color depth 16 Bit RGB (65K colors) LCD mode normal white LCD Polarizer transmissive Pixel size 0.1926 x 0.1790 mm...
  • Page 17: Connector Layout

    Problems can arise if a control is connected to an IP network, which contains modules that are not running with a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high fre- quency (i.e.
  • Page 18 HZS 7321 TOUCH OPERATING PANEL X3: COM 1 (10-pin Weidmüller) Function: RS232 Shield X4: CAN 1 (6-pin Weidmüller) - 120 Ω internal termination Function CAN A (CAN LOW) CAN B (HIGH) CAN A (CAN LOW) CAN B (HIGH) CAN GND n.c.
  • Page 19 TOUCH OPERATING PANEL HZS 7321 X6: COM 3 (6-pin Weidmüller) - 120 Ω internal termination Function RS485/Modbus-A RS485/Modbus-B RS485/Modbus-A RS485/Modbus-B RS485/Modbus GND RS485/Modbus-A The RS485/Modbus interface is protected against external voltages of ±30 V DC, there is no function for an error voltage! The termination is made between the RS485/Modbus-A and RS485/Modbus- B lines.
  • Page 20 +3V3 DAT0 DAT1 It is recommended that only storage media provided by SIGMATEK(Com- pactFlash cards, microSD cards etc.) be used. Order number for 512-Mbyte EDGE2 microSD card: 12-630-055 The number of read and write actions have a significant influence on the lifespan of the storage media.
  • Page 21: Applicable Connectors

    TOUCH OPERATING PANEL HZS 7321 Applicable Connectors 4-pin Phoenix Contact plug with spring terminals FK-MCP 1.5 / 4-ST-3.5 (not included in delivery) 8-pin RJ45 (not included in delivery) 10-pin Weidmüller (not included in delivery) X4, X5, X6: 6-pin Weidmüller connector B2L3.5/6 (not included in delivery)
  • Page 22: Mechanical Dimensions

    HZS 7321 TOUCH OPERATING PANEL Mechanical Dimensions Dimensions 183.6 x 138.8 x 48.9 mm (W x H x D) Material housing: aluminum/chromated Color front: black front: Glass 1.1 mm Weight 1.27 kg Page 20 04.09.2020...
  • Page 23: Assembly/Installation

    TOUCH OPERATING PANEL HZS 7321 Assembly/Installation Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.2 Contents of Delivery for more information. On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.
  • Page 24: Mounting Instructions

    HZS 7321 TOUCH OPERATING PANEL 7.2.1 Mounting Instructions The following distance from the housing should be maintained: - Left, right, below, above 2 cm - Rear, 10 cm Page 22 04.09.2020...
  • Page 25 TOUCH OPERATING PANEL HZS 7321 A mounting position of 60°-120° is also required. 04.09.2020 Page 23...
  • Page 26: Wiring Guidelines

    HZS 7321 TOUCH OPERATING PANEL Wiring Guidelines Ground The terminal must be connected to ground via the assembly on the control cabinet or over the connection provided. It is important to create a low-ohm ground connection, only then can error-free operation be guaranteed. The ground connection must be made with the maximum cross section and largest (electrical) surface possible.
  • Page 27 TOUCH OPERATING PANEL HZS 7321 RS485 • Because the RS485 requires a defined quiescent point, a pull-up and pull-down resistor is required in addition to the termination resistor. The resistors are already implemented in the device. • The 120 Ω terminating resistors must be placed at each bus end.
  • Page 28: Can Bus Setup

    HZS 7321 TOUCH OPERATING PANEL CAN Bus Setup This section explains how to configure a CAN bus correctly. The following parameters must first be set: Station number and data transfer rate. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus.
  • Page 29: Can Bus Termination

    TOUCH OPERATING PANEL HZS 7321 CAN Bus Termination In a CAN bus system, both end modules must be terminated. This is necessary to avoid transmission errors caused by reflections in the line. The termination is made by an internal 120 Ω resistor between CAN A (LOW) and CAN B (HIGH).
  • Page 30: Bus

    The maximum number of participants on the M-bus depends on the cable length, data trans- fer rate (Baud rate) and the drivers used in the participants. On the HZS 7321, a maximum of 10 M-bus participants can be used. Each with 6 Unit Loads. 10.2 M-Bus Baud Rate The M-bus supports the following Baud rates: 300, 600, 1200, 2400, 4800 and 9600 Baud.
  • Page 31: Further Information

    TOUCH OPERATING PANEL HZS 7321 10.5 Further Information The M-bus specifications can be found under https://m-bus.com/ and in the corresponding norm. For the initial start-up of the M-bus network, the handbooks for the remote stations (e.g. heat- ing meter) must be reviewed.
  • Page 32: Process Diagram

    HZS 7321 TOUCH OPERATING PANEL 11 Process Diagram Page 30 04.09.2020...
  • Page 33: Status And Error Messages

    TOUCH OPERATING PANEL HZS 7321 12 Status and Error Messages Status and error messages are displayed in the LASAL CLASS software status test. POINTER or CHKSUM messages are shown on the terminal screen. Number Message Definition Cause/solution RUN RAM The user program is currently running in Info RAM.
  • Page 34 HZS 7321 TOUCH OPERATING PANEL WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten). Programming error in a hard- ware interrupt. INB, OUTB, INW, OUTW in- structions used incorrectly.
  • Page 35 TOUCH OPERATING PANEL HZS 7321 STOP BRKPT The CPU was stopped by a breakpoint in Info the program. CPU STOP The CPU was stopped by the program- Info ming software. INT ERROR The CPU has triggered a false interrupt Causes:...
  • Page 36 HZS 7321 TOUCH OPERATING PANEL OP PROG The operating system is currently being Info reprogrammed. OP INSTALLED The operating system has been rein- Info stalled. OS TOO LONG The operating system cannot be loaded; Restart, Log in too little memory.
  • Page 37 TOUCH OPERATING PANEL HZS 7321 APPL-LOAD-ERROR An error has occurred while loading the Cause: application. Application was deleted. Solution: Reload the application into the control. APPL-SAVE-ERROR An error has occurred while attempting to save the application. ACCESS-EXCEP- Read or write access of a restricted...
  • Page 38 HZS 7321 TOUCH OPERATING PANEL C-DIAS ERROR A connection error with a C-DIAS mod- Cause: ule has occurred. The cause of the error is docu- mented in the log file Solution: This depends on the cause S-DIAS ERROR A connection error with an S-DIAS mod- Possible Causes: ule has occurred.
  • Page 39 TOUCH OPERATING PANEL HZS 7321 C_UNKNOWN_CONSTR The operating system class cannot be created; the operating system is probably wrong. C_UNKNOWN_OBJECT Indicates an unknown object in an inter- preter program; more the one DCC080 object. C_UNKNOWN_CHNL The hardware module number is greater than 60.
  • Page 40 HZS 7321 TOUCH OPERATING PANEL PRERUN The application is started. PRERESET The application is ended. CONNECTION BREAK Page 38 04.09.2020...
  • Page 41: Transport/Storage

    TOUCH OPERATING PANEL HZS 7321 13 Transport/Storage This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! During transport, temperature and humidity fluctuations may occur.
  • Page 42: Storage

    HZS 7321 TOUCH OPERATING PANEL 14 Storage When not in use, store the operating panel according to the storage condi- tions. See chapter 7. During storage, ensure that all protective covers are placed correctly, so that no contamination, foreign bodies or fluids enter the device.
  • Page 43: Maintenance

    TOUCH OPERATING PANEL HZS 7321 15 Maintenance During maintenance as well as servicing, observe the safety instructions from chapter 2. 15.1 Cleaning and Disinfecting the Touchscreen CAUTION Before cleaning and disinfecting the touch screen, it must be deactivated by either turning off the terminal or disabling the touchscreen via the application to prevent triggering functions or commands unintentionally! The touch screen can only be cleaned with a soft, damp cloth.
  • Page 44: Service

    HZS 7321 TOUCH OPERATING PANEL 15.2 Service This product was constructed for low-maintenance operation. 15.2.1 Calibrating the Touch Screen The touch screen is calibrated at the factory. You should therefore only recalibrate the touch screen when press-point changes are noticed.
  • Page 45: Buffer Battery

    16 Buffer Battery The exchangeable buffer battery ensures that the clock time (RTC) and SRAM data of the HZS 7321 is preserved in the absence of a supply voltage. A lithium battery is installed at the manufacturer. After delivery of the HZS 7321 and storage of one year, the lifespan of the battery reaches 10 years, if it can be assumed that the module is continually in operation (connected to supply voltage).
  • Page 46: Exchanging The Battery: 1. Option

    HZS 7321 TOUCH OPERATING PANEL 16.1 Exchanging the Battery: 1. Option 1. Connect power supply 2. Using the correct Torx screw- driver, loosen and remove the battery cover. When exchanging the battery, caution must be taken to avoid a short circuit since it could cause a defect in the terminal! 3.
  • Page 47: Exchanging The Battery: 2. Option

    The commands can be run via the remote CLI from LASAL CLASS 2 or by direct input to the device. If the data is not previously saved, the settings in the heat controller are lost 2. Disconnect the HZS 7321 supply. 3. Using the correct Torx screw- driver, loosen and remove the battery cover.
  • Page 48 HZS 7321 TOUCH OPERATING PANEL 17 Display “Burn-In” Effect The “Burn-In” effect describes a pattern burned into the display after displaying the same contents over a longer period of time (e.g. a single screen). This effect is also described mostly as “image sticking”, “memory effect/sticking” or “ghost image”.
  • Page 49: Application Information

    TOUCH OPERATING PANEL HZS 7321 18 Application Information 18.1 Interface Assignment In LASAL CLASS 2, the interfaces are addressed as follows: Connection Function Port assignment (Internal connection) RS232 COM 1 CAN 1 CAN 1 CAN 2 CAN 2 RS485/ModBus COM 3...
  • Page 50: Disposal

    HZS 7321 TOUCH OPERATING PANEL 19 Disposal Should you need to dispose of the device, the national electronic scrap regulation must be observed. The panel cannot be discarded with domestic waste. Page 48 04.09.2020...
  • Page 51 TOUCH OPERATING PANEL HZS 7321 Documentation Changes Change date Affected page(s) Chapter Note 04.09.2020 Complete Restructuring document 04.09.2020 Page 49...
  • Page 52 HZS 7321 TOUCH OPERATING PANEL Page 50 04.09.2020...

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