Items Supplied With The Zero Clearance Kit; Handling And Transport - Masport MATAKANA 1200 Installation & Operation Instructions

2.4 Items Supplied With The Zero Clearance Kit

Additional zero clearance kit or ZC Box is required for installlation of Matakana 1200 fire into timber
framed cavity. The zero clearance box for in-built installation of Matakana 1200 comes on a separate
pallet and contains the following items.
- 4 x ZC Metal Welded Legs Sub-Assy
- 2 x ZC Metal Frame - Short Base Channel
- 2 x ZC Metal Frame - Long Base Channel
- 1 x ZC Base Sub-assembly
- 1 x ZC Side LH Sub-assembly
- 1 x ZC Side RH Sub-assembly
- 1 x ZC Rear LH Sub-assembly
- 1 x ZC Rear RH Sub-assembly
- 1 x ZC Front Sub-assembly
- 1 x ZC Top Inner Heat Shield
- 1 x ZC Top Outer Cover Panel
- 1 x ZC Front Top Sub-assembly
- 1 x ZC Flue Adaptor Sub-assembly
- 1 x ZC Metal Angle for Front Cladding Support
- Hardware
o 60 x 8G x ½" Hex Pozi Black (521643)
o 4 x Self Tapper 12G x 25 Taptite. (521637)
o 4+12 x M8x20 Hex Screw ZP (521066)
o 4+12x M8 Washer ZP (523034)
o 12 x M8 Nuts (522118)
o 16 x Wood Screw (521651)

2.5 Handling and Transport

The Matakana 1200 outdoor fire and related components are heavy and tall in size. The fire weighs
around 290 kg and 330 kg along with the ZC box.
practices and appropriate lifting equipment be used to install this unit to avoid accident or injury. All
precautions have been taken during the designing of packaging so that the fire reaches the
customer's house without any damage. In case any damage is found while de-crating the fire, please
report it to your dealer or Glen Dimplex immediately before installing the fire.
To ease the handling, take out all the loose parts and keep them aside in a safe place. The following
parts can be dismantled to reduce weight: Weather protection cover, main door, rear protection steel
bricks, the cooking tray with grill and plate, fire tray, gather and baffle.
- Remove weather cover by unlatching the two quarter-turn locks
- To remove the main door, first, open the door slightly. Keeping it almost parallel to the
face of the fire, lift the left bottom of the door to disengage the hinge rod from the bottom
bracket. Then tilt the entire door to disengage from the top slot
- The main fire tray is bolted to the side rail on each left and right side of the firebox.
Unscrew two sets of M8 nut-bolts and then slide the main fire tray out of the firebox.
- After removing the main fire tray, the screws that hold the rear steel bricks will be visible.
Unscrew the button head Allen screw and then lift the steel bricks to unhook from the
hooks on the firebox's back wall.
- The front of the baffle is attached to the front top plate by a screw. At the rear, it rests into
slots on the top of the firebox's rear wall. First, remove the front screw and then lift the
rear to remove the baffle. Slide the baffle to either right or left till it is well clear off the top
bracket. Tilt and drop down to remove the baffle out of the firebox.
- The fire box's gather is screwed to the firebox top by 12 x M6 Allan screws. Unscrew and
lift the entire gather assembly along with the Rockwool insulating blanket. Do not remove
the blankets; the fire must be installed with the blankets.
Hence, Glen Dimplex advises that safe working
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