Tatu Marchesan DCCO 2500 Instruction Manual
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Tatu Marchesan DCCO 2500 Instruction Manual

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I N S T R U C T I O N S M A N U A L
Cardan shaft
model
Hydraulic
motor model
DCCO 2500 - DCCO 5500
DCCO 7500 - DCCO 10500

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Summary of Contents for Tatu Marchesan DCCO 2500

  • Page 1 I N S T R U C T I O N S M A N U A L Cardan shaft model Hydraulic motor model DCCO 2500 - DCCO 5500 DCCO 7500 - DCCO 10500...
  • Page 2 IDENTIFICATION Dealer: Owner: Firm / Farm: City: State: No. of the Certificate of Guarantee: Serial / No.: Date: Invoice No.: Product: Notes:...
  • Page 3 DCCO 2500, DCCO 5500, DCCO 7500 and DCCO 10500 models have cardan shafts and a hydraulic motor to activate the conveyor, belt and rotating discs.

  • Page 4: Table Of Contents

    Damper 9. Maintenance 41 to 44 Lubrication Lubricate every 24 hours of service 41 & 42 Periodic maintenance 43 & 44 DCCO storage 10. Important 11. Notes DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 5: To The Owner

    NOTE original purchaser thereof at retail has used or allowed to be used parts, not made or supplied by Marchesan S/A. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 6: To The Operator

    Read and understand the information before making any adjustment or maintenance. Have extreme caution when operating with the power take-off (PTO). Do not get closer during operation. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 7 Any contact may result in severe shocks, injuries or death. For your protection and safety, always wear adequate clothes and footwear while operating the equipment. Always use the safety locks to transport the equipment. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 8 Make sure the equipment is properly supported. • Please check the general safety instructions on the back cover of this manual. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 9 • Check all laws and regulations regarding the height limits and load width while transporting the equipment on truck or trailer. If necessary use banners, lights and other devices in order to give adequate warning to other drivers. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 10 540 RPM en la TDP. Todas las capas de protección de los cardanes deben ser mantenidas en el local. 0 5 . 0 3 . 0 3 . 2 9 4 9 DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 11 L U B R I C AT E A N D T I G H T E N D A I LY LUBRICAR Y REAPRETAR DIARIAMENTE 05.03.03.1827 DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 12 05.03.03.1809 Lime spreader sticker 01 sticker 05.03.03.2425 Risk of accident sticker 01 sticker 05.03.03.1827 Lubricate and tighten daily sticker 01 sticker 05.03.03.2949 540 RPM sticker 01 sticker DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 13: Technical Specifications

    Total length (mm): ....................4120 Total width (mm): ....................1860 Total height (mm): ....................1750 Power (cv) on tractor engine: ................70 - 85 Weight (kg): ......................1258 DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 14 Total length (mm): ....................5100 Total width (mm): ....................2200 Total height (mm): ....................2460 Power (cv) on tractor engine: ................100 - 120 Weight (kg): ......................2090 DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 15 • Hooks on the sides of the bin to place the covering tarps. • Easily removable deflector for lime application. • *After assembling the tires, remove the disc protection stand. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 16 • Hooks on the sides of the bin to place the covering tarps. • Easily removable deflector for lime application. • *After assembling the tires, remove the disc protection stand. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 17 • Hooks on the sides of the bin to place the covering tarps. • Easily removable deflector for lime application. • *After assembling the tires, remove the disc protection stand. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 18 • Hooks on the sides of the bin to place the covering tarps. • Easily removable deflector for lime application. • Higher bin. • *After assembling the tires, remove the disc protection stand. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 19 • Hooks on the sides of the bin to place the covering tarps. • Easily removable deflector for lime application. • Higher bin. • *After assembling the tires, remove the disc protection stand. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 20 • Hooks on the sides of the bin to place the covering tarps. • Easily removable deflector for lime application. • Higher bin. • *After assembling the tires, remove the disc protection stand. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 21 • Hooks on the sides of the bin to place the covering tarps. • Easily removable deflector for lime application. • Higher bin. • *After assembling the tires, remove the disc protection stand. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 22 • Hooks on the sides of the bin to place the covering tarps. • Easily removable deflector for lime application. • Higher bin. • *After assembling the tires, remove the disc protection stand. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 23: Working Preparation

    Couple the quick couplers to the rotating discs hydraulic output with an approximate flow rate of 45 l/min and be sure that the discs are rotating as indicated in the figure. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 24: Dcco Leveling

    05 centimeters between the male and the female in each end. At this moment the adjustment resources of the tractor drawbar can be NOTE used, increasing or reducing its length. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 25: Reducing The Cardan Length

    The contact surface between the tube and the bar shall never be less than 1/3 of the cardan shaft total length. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 26: Tractor Speed

    The tractor speed should be even for the whole service. Choose a safe speed according to the type of soil. We recommend an average speed from 6 to 7 km/h. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 27: Pto Rotation

    8) Observe the correct assembly of the tires on the hubs, according to the drawing below. The rims should face the inner part. DCCO 2500, 5500 and 7500 DCCO 10500 DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 28: Adjustments And Operations

    NOTE When using the 12-tooth sprocket (E) it will be required to remove 10 links from the chain, which features 2 joints to make the change easier. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 29 NOTE When using the 12-tooth sprocket (F) it will be required to remove 10 links from the chain, which features 2 joints to make the change easier. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 30: Position Of Fins At The Discs

    If it is required to change part of the product direction to provide a better uniformity during the distribution, it is possible to adjust the two fins that have different angles from the others, changing its positions at the disc. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 31 The flow divider adjustment (A) is provided to direct the product that falls on the rotating discs, assisting in the distribution uniformity. Remove the flow divider before distributing organic compound. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 32: Gate Opening

    The distribution tables indicate the use of part of the scale graduation, in function of the amount of products recommended by agronomists. Totally open the gate cover when distributing the organic compound. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 33: Application Tables

    • Have special care with all moving parts. • Do not adjust the spreader when it is in movement or when the transmission is activated. • Never use the equipment without its protective devices. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 34: Dry Lime Distribution Table

    * Quantidade de produto lançado pela * Quantity of lime spread out by * Cantidad de producto lanzada por la cadena por segundo. esteira por segundo. the conveyor per second. 05.03.03.1751 DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 35: Calculation For Different Distributions

    5) Now just convert the result to kg and compare with the 2nd column of the corresponding table. 2,700 / 1,000 = 2.7 kg/second. 6) See in the dry lime table that the opening must be close to 8.0. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 36: Conveyor Tension Adjustment

    • Check the conveyor tension in the first hours of service. After that, check it daily. • When the tightener (A) adjustment is done, it is required to shorten the conveyor length by removing some segments. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 37: Belt Tension Adjustment

    • Loosen the pulley nut (A), along with the internal nut (B) of the tightener (C). • Then, adjust the belt tension and retighten the nuts. NOTE Tension allowed = 3.5 cm as detailed below. 3.5 cm Tension DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 38: Changing The Belt Of The Rotating Discs (C-148)

    3) Torsion the belt and fit it on the left distributor pulley (E). 4) Fit the belt on the central pulley (F). Make the adjustment of the tightener (A) and retighten the pulley nut (B). DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 39: Operations - Important Points

    For spreaders that are activated by the cardan shaft, the PTO rotation speed should be constant at 540 rpm. For spreaders with hydraulic cylinder, the oil flow rate must be 45 l/min. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 40: Adjustments And Quick Inspections

    - Increase the flow rate. Dose recommended - Working speed above the not achieved. - Reduce the speed. recommended. Deposition range is - Fins position. - Check its position. too narrow. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 41: Optional

    The driver is used for fertilizer application in a directed line, mainly below the lower part of the plants. Tires The 11L-15 tires (10 tarps) are supplied optionally to the models DCCO 2500 and DCCO 5500 to work on soils which are more sensitive to compaction. DCCO 5500...

  • Page 42: Damper

    The damper is indispensable to apply dry lime during a windy weather. It is used to aid the retention of the product, assuring more uniformity during distribution. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 43: Maintenance

    • THREADS: Apply grease on the thread of the gate adjusting rod and tighteners. • CHAINS: Lubricate with oil and keep them tensioned. Lubricate every 24 hours of service DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 44 Maintenance Lubricate every 24 hours of service Use grease of soap lithium base, NLGI2-EP grade which features high NOTE washing resistance and large stability to oxidation. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 45: Periodic Maintenance

    If it is not possible, remove the remainder oil and replenish the gearbox completely. Gearbox oil level = 2 liters. The oil used must not contain detergent. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 46: Dcco Storage

    • Keep the equipment in a sheltered and dry place, protected from direct sunlight and rain, properly supported on the ground or easels. NOTE Use TATU original parts only. DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 47: Important

    Av. Marchesan, 1979 - P.O. Box 131 - Zip Code 15994-900 - Matão - SP - Brazil Telephone 55.16.3382.8282 - Fax 55.16.3382.3316 Sales 55.16.3382.1009 - Parts 55.16.3382.8297 - Exportation 55.16.3382.1003 e-mail: tatu@marchesan.com.br www.marchesan.com.br DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 48: Notes

    Notes DCCO 2500, 5500, 7500 and 10500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

This manual is also suitable for:

Dcco 5500Dcco 7500Dcco 10500

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