GREAT PLAINS Turbo Max 1800TM Assembly Manual

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Illustrations may show optional equipment not supplied with standard unit.

ORIGINAL INSTRUCTIONS

Table of Contents

Index

Assembly Manual

1800TM, 2400TM & 3000TM

Manufacturing, Inc.

www.greatplainsmfg.com

Printed 2021-03-24

Index

Turbo Max

43132

586-536Q-ENG

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Summary of Contents for GREAT PLAINS Turbo Max 1800TM

Page 1 Table of Contents Index Assembly Manual 1800TM, 2400TM & 3000TM Turbo Max Manufacturing, Inc. www.greatplainsmfg.com Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! 43132 Illustrations may show optional equipment not supplied with standard unit.
Page 2 Table of Contents Index Table of Contents Index...
Page 3 Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit.
Page 4 1800-3000TM Table of Contents Index Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 5  Read and understand the “Safety Decals” section of the Operators Manual.  Read all instructions noted on the decals.  Keep decals clean. Replace damaged, faded and illegible decals. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 6  Lower implement, put tractor in park, turn off engine, and remove the key.  Secure Turbo Max using blocks and supports provided.  Detach and store Turbo Max in an area where children normally do not play. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 7  Wear snug-fitting clothing to avoid entanglement with moving parts.  Watch out for wires, trees, etc., when folding and raising machine. Make sure all persons are clear of working area. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 8  Have at least two people on hand while assembling.  Make sure area is level and free of obstructions (preferably an open concrete area).  Have all major components  Have all fasteners and pins shipped with machine. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 9 All frame sections, hitch and torque tubes will be shipped in shipping container rack. • Small parts and bolts will be shipped in boxes. Figure 3 42967 Shipping Rack & Box Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 10 Rear attachments and gang assemblies will be shipped in shipping container rack. • Shipping containers or racks do not need to be returned to Great Plains. Figure 4 42968 Shipping Gangs & Attachments Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 11 6. Locate and identify all components before assembling. Further Assistance Great Plains Manufacturing, Inc. wants you to be satisfied with your new Turbo Max. If for any reason you do not understand any part of this manual or are otherwise dissatisfies...
Page 12 1.25 x 6.75 pin   Gr. 8, and special thread bolts “Torque Values Chart” on page 41.  top lock nuts. Figure 5 TP-69125 Center Frame & Lift Assembly Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 13 19. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 41. Figure 7 42953 Center Transport 2400-3000 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 14  26. Bolts may be tightened to specs, See “Torque Values Chart” on page 41 and all cotter pins may be bent. Figure 8 TP-69126 Level Bar & Fold Brackets Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 15 See “Appendix - Reference Information” on page 41 for proper mounting instructions. Figure 10 TP-69120 Valve Brackets & Hoses Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 16 Tighten all bolts   with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 41. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 17 1800-3000TM Table of Contents Index Assembly Figure 11 Hitch 42958 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 18 19. 53. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 41. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 19 1800-3000TM Table of Contents Index Assembly Figure 12 Wing & Lift Assembly 42959 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 20 56. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 41. Figure 13 42960 Wing Transport Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 21 61. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 41. Figure 14 Depth Stop & Angle Gauge 42971 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 22 43972 Hose Clamp Assembly Hydraulic Hose Hookup 64. Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the High Pressure Fluid Hazard: same remote valve are marked with the same color.
Page 23 , make sure the rod end of the cylinders over to secure. are un-bolted or un-pinned and block is placed under cylinders as shown, so that when the rod is extended, it Figure 17 43128 Purging Hydraulic System Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 24 , 1.5 x 1.00 x 0.075 machine washer  x 2 cotter pin  75. Bolts may be tightened to specs, See “Torque Values Chart” on page 41 and all cotter pins may be bent. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 25 1800-3000TM Table of Contents Index Assembly Figure 18 42954 Center Gang Bar 1800 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 26 ID” on page 43. Now the gang system may be purged of air, See “Purging Hydraulic System” on page 19. 84. Bolts may be tightened to specs, See “Torque Values Chart” on page 41 and all cotter pins may be bent. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 27 1800-3000TM Table of Contents Index Assembly Figure 19 Center Gang Bar 2400-3000 42955 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 28 ID” on page 43. Now the gang system may be purged of air, See “Purging Hydraulic System” on page 19. 91. Bolt may be tightened to specs, See “Torque Values Chart” on page 41 and all cotter pins may be bent. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 29 1800-3000TM Table of Contents Index Assembly Figure 20 Wing Gang Bar 1800-2400 42961 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 30 ID” on page 43. Now the gang system may be purged of air, See “Purging Hydraulic System” on page 19. 98. Bolt may be tightened to specs, See “Torque Values Chart” on page 41 and all cotter pins may be bent. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 31 1800-3000TM Table of Contents Index Assembly Figure 21 Wing Gang Bar 3000 42962 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 32 (if routed close to hydraulic hoses) or use cable ties Figure 22 43234 Front Lights Rear Lights and SMV Assembly Refer to Figure 23 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 33 “Torque Values Chart” on page 41. Be sure and get all wiring harnesses fastened up securely with hose wraps or clamps (if routed close to hydraulic hoses) or use cable ties Figure 23 Rear Lights & SMV 43235 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 34 Angle to Fore/Aft Leveling between the lead to the tractor, and the harness that connects to the proximity sensors. If this is not done correctly then Switching From Fore/Aft to Gang will ONLY work when the machine is folded. Figure 25 TP-69847 Splitter Switch Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 35 Route leads of proximity sensor towards center of machine on front tube of center frame as shown. Figure 26 3000 Wing Fold Assist 43130 Proximity Sensor Adjustment Refer to Figure 27 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 36 119.Retract and extend the gang system (Red Handles) several times to purge air from system. Watch for leaks and re-tighten fittings if necessary. Figure 28 42978 Gang Cylinder Purging Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 37 127.Tighten all bolts with lock nuts snug, but do not torque. Gauge Wheel The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 41. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 38 150 ft-lb. Leave right ball joint bracket loose, as it may need move a little while you bolt up the left rolling harrow bracket Figure 31 42439 Rolling Harrow Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 39 See “Torque Values Chart” on page 41. 131.Attach reel tube assemblies in direction shown in circle and place them in position shown (with arrow towards Figure 32 Reel Following Rolling Harrow 43236 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 40 141.Purge the hydraulics of air and check for leaks. Note:Please see layouts for dimensions and placement, and Part Manual for a complete list of parts. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 41 1800-3000TM Table of Contents Index Assembly Hydraulic Reel Attachment TP-69026 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 42 152.Route hoses and light harness along hitch and frame with hose clamps and hose wraps, provided.  Be sure hoses and light harness are fastened Figure 34 42441 securely so they don’t drag or get pinched. A-Frame Hitch Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 43 (rear weights), secure with Figure 36    42407 bolt lock washers and nuts. Weight Package  162.Torque bolts to 85 ft-lbs. Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 44 165.Torque  x 2 Gr. 8 bolts to 375 ft-lbs to be sure bolts do not work loose and cause damage to machine. Figure 37 42408 Level Bar Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 45 Rolling Harrow Spike Bolt 1 1/2”-6 650-750 Foot-pounds (175 lbs on 4’ cheater). Wheel Bolt Torque Values 1/2”-20 (75-85ft-lbs) Wheel Bolt Torque Values 9/16”-18 (80-90ft-lbs) Wheel Bolt Torque Values 5/8”-18 (85-100ft-lbs) Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 46 Transport/ 73 psi 380/55R x 16.5 Load F RI Center (503 kPa) Transport/ 52 psi 11L-15SL 12-Ply Wings (359 kPa) 52 psi 12.5L x 15” 12-Ply Transport/ (359 kPa) Wings Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 47 12-16  -18 ORB w/jam nut 24-33 18-24  -18 ORB straight 37-53 27-39  -16 JIC 27-41 20-30 -16 ORB w/jam nut  37-58 27-43 -16 ORB straight  Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 48 1800-3000TM Table of Contents Index Appendix - Reference Information Hydraulic Lift Layout (S/N GP-C6545H+) TP-69116 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 49 1800-3000TM Table of Contents Index Appendix - Reference Information Hydraulic Lift Layout (S/N GP-C6544H-) 42401 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 50 1800-3000TM Table of Contents Index Appendix - Reference Information 1800-2400TM Hydraulic Fold Layout (S/N GP-C6545H+) TP-69115 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 51 1800-3000TM Table of Contents Index Appendix - Reference Information 1800-2400TM Hydraulic Fold Layout (S/N GP-C6544-) 43110 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 52 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Hydraulic Fold Layout (S/N GP-C6545+) TP-69119 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 53 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Hydraulic Fold Layout (S/N GP-C6544H-) 43111 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 54 1800-3000TM Table of Contents Index Appendix - Reference Information 1800-2400TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69114 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 55 1800-3000TM Table of Contents Index Appendix - Reference Information 1800-2400TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42404 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 56 1800-3000TM Table of Contents Index Appendix - Reference Information Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 57 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69117 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 58 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69118 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 59 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42405 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 60 1800-3000TM Table of Contents Index Appendix - Reference Information 1800TM Machine Layout 43062 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 61 1800-3000TM Table of Contents Index Appendix - Reference Information 2400TM Machine Layout 43065 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 62 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Machine Layout 43068 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 63 1800-3000TM Table of Contents Index Appendix - Reference Information 1800TM Rolling Harrow Layout 43222 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 64 1800-3000TM Table of Contents Index Appendix - Reference Information 1800TM Heavy Reel Following Rolling Harrow Layout 43237 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 65 1800-3000TM Table of Contents Index Appendix - Reference Information 1800TM Hydraulic Reel Layout TP-69029 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 66 1800-3000TM Table of Contents Index Appendix - Reference Information 2400TM Rolling Harrow Layout 43223 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 67 1800-3000TM Table of Contents Index Appendix - Reference Information 2400TM Heavy Reel Following Rolling Harrow Layout 43238 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 68 1800-3000TM Table of Contents Index Appendix - Reference Information 2400TM Hydraulic Reel Layout TP-69049 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 69 1800-3000TM Table of Contents Index Appendix - Reference Information 2400TM Hydraulic Reel Layout TP-69050 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 70 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Rolling Harrow Layout 43224 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 71 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Heavy Reel Following Rolling Harrow Layout 43239 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 72 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Hydraulic Reel Layout TP-69046 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 73 1800-3000TM Table of Contents Index Appendix - Reference Information 3000TM Hydraulic Reel Layout TP-69047 Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 74 1800-3000TM Table of Contents Index Appendix - Reference Information Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 75 586-536Q, manual ........4 Hydraulic Lift (S/N GP-C6544H-) ..ORB ........... 43 680/55rx16.5 load F RI .......42 .......45 orientation rose ........5 1800TM Heavy Reel Following Roll- O-Ring Boss ........43 Great Plains | 586-536Q-ENG | 03/24/2021 Cover Table of Contents...
Page 76 1800-3000TM Table of Contents Index Great Plains | 586-536Q-ENG | 03/24/2021 Table of Contents Index...
Page 77 Table of Contents Index Table of Contents Index...
Page 78 Table of Contents Index Great Plains, Mfg. 1525 E. North St. P.O. Box 5060 Salina, KS 67402...

This manual is also suitable for:

Turbo max 2400tm Turbo max 3000tm