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GREAT PLAINS MC5109 Assembly Manual

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Index
Read the operator's manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
43667
Illustrations may show optional equipment not supplied with standard unit.
ORIGINAL INSTRUCTIONS
© Copyright 2022
Index
Assembly Manual
MC5109, 5111, 5313 & 5315
Manufacturing, Inc.
www.greatplainsmfg.com
Printed 2022-06-16
Max Chisel
EN
566-242Q-ENG

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Summary of Contents for GREAT PLAINS MC5109

  • Page 1 Index Assembly Manual MC5109, 5111, 5313 & 5315 Max Chisel Manufacturing, Inc. www.greatplainsmfg.com Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! 43667 Illustrations may show optional equipment not supplied with standard unit.
  • Page 2 Index Index...

  • Page 3: Table Of Contents

    Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit.
  • Page 4 MC5109-5315 Index Index...

  • Page 5: Important Safety Information

    Index Important Safety Information Important Safety Information Look for Safety Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it.
  • Page 6 MC5109-5315 Index Wear Protective Equipment  Wear protective clothing and equipment.  Wear clothing and equipment appropriate for the job. Avoid loose-fitting clothing.  Because prolonged exposure to loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
  • Page 7 Index Important Safety Information Tire Safety Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.  When inflating tires, use a clip-on chuck and extension hose long enough for you to stand to one side–not in front of or over tire assembly.

  • Page 8: Introduction

    Description of Unit The MC5109-5315 Max Chisel is a one or three-section “vertical” tillage tool. Working width ranges from 11’ 6” to 19’. The implement is designed to cut, size and bury residue. It can work up to 11”...

  • Page 9: Using This Manual

    Index Introduction Using This Manual This manual was written to help you assemble and pre- pare the new machine for the customer. The manual includes instructions for assembly and setup. Read this manual and follow the recommendations for safe, effi- cient and proper assembly and setup.

  • Page 10: Shipping Inventory

    MC5109-5315 Index Shipping Inventory The Max Chisel will be shipped unassembled as shown in a big shipping rack and shipping boxes on pallets. The only parts that will be assembled are the turbo gang assemblies and reel attachment assemblies. The reel attachments (if equipped) will be banded together with the gang assemblies on pallet.

  • Page 11: Unloading

    Carefully remove banding and lids from boxes. 10. Locate and identify all components before assembling. Further Assistance Great Plains Manufacturing, Inc. wants you to be satisfied with your new Turbo Chisel Narrow. If for any reason you do not understand any part of this manual or...

  • Page 12: Assembly

    MC5109-5315 Index Assembly Center Transport Refer to Figure 5 & Refer to Figure 6 11. Once the center Frame has been uncrated, carefully turn the center frame upside down and set on blocks to assemble torque tube/walking beam assembly. 12. Carefully raise the torque tube assembly with an overhead hoist and secure with1.25 x 7.59 pins...

  • Page 13: Trusses & Brace Bars

    Index Assembly To make installing the gang frames easier leave them off and out of the way until the hydraulics have been routed, hooked up and purged of air. This way you can use the hydraulics to lower the machine down to install pins. Trusses &...

  • Page 14: Lift Straps

    MC5109-5315 Index Lift Straps Refer to Figure 8  Be sure to connect hydraulic cylinders to the Center Cylinder Lift Bracket, before installing lift straps. 23. Attach the left gang frame lift strap , & strap , to the rear sub frame lift brackets...

  • Page 15: Hitch & Level Bar Assembly

    Index Assembly Hitch & Level Bar Assembly Refer to Figure 9 26. Attach hitch assembly to front of trusses with 1 x 8 Gr. 8 hex bolts flat washers and 1 lock nuts. Be    sure to insert the two 1 flat washers (one on each side of hitch uni-ball) to ensure tight fit.

  • Page 16: Center Fold

    MC5109-5315 Index Center Fold  See “Operator’s Manual” general operation and in-field adjustment section for adjustment procedure. Store extra Refer to Figure 10 shims in manual pak 34. On Models 5313 -5315 install center fold bracket 38. Models 5109-5115 attach rigid smv & light bracket...
  • Page 17 Index Assembly 43. Carefully align holes in wing frame LH and RH with 46. Install wing shank mounts to wing frame plate with  holes on center frame hinges. Secure with 1 x 8 Gr. 8 hex bolts lock washers and nuts.

  • Page 18: 569-190S Shank

    MC5109-5315 Index 569-190S Shank  See machine layouts in Appendix for proper shank placement. The shank mount assemblies will be shipped pre assembled from factory in two parts in boxes. There will be a mount assembly and a shank assembly.

  • Page 19: Hydraulic Hose Assembly

          See “MC5109-5111 Hydraulic Gang Layout” on page 28 for correct depth gauge bracket placement. 55. Attach the gang depth gauge link assembly , to the depth gauge , and the center lift bracket...

  • Page 20: Install Depth Control Valve And O-Ring Fittings

    MC5109-5315 Index Install Depth Control Valve and O-Ring Fittings Refer to Figure 16  Some hydraulic hoses will already be routed and installed. The following procedure is for any hoses that have not been connected, or have needed repair. 60. Inspect all components for damage or contamination during shipping.

  • Page 21: Valve, Fitting And Hose Assembly

    Index Assembly Valve, Fitting and Hose Assembly  Refer to hydraulic layouts in Appendix for complete hose routings Refer to Figure 17 Depth Stop 67. Align holes in depth control valve to top of depth stop valve mounting bracket using x 2 hex bolts ...

  • Page 22: Install Hose Handle And Jic Fittings

    MC5109-5315 Index Install Hose Handle and JIC Fittings Refer to Figure 19  Hose handles are color coded. See “Hydraulic Hose Hookup” on page 19 for proper placement on hoses. 73. Install fittings to end of hoses running to front of hitch.

  • Page 23: Attach Hose Clamps And Hose Wraps

    41583 Hose Clamp Hydraulic Hose Hookup 81. Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the High Pressure Fluid Hazard: same remote valve are marked with the same color.

  • Page 24: Purging Hydraulic System

    MC5109-5315 Index Purging Hydraulic System Refer to Figure 22 84. Charge the lift system first. Extend the lift cylinders (black handles) until the center section is fully raised. Remove the cylinder transport locks and install in storage position. Raise and lower the lift system several times to purge air from system.

  • Page 25: Gang Frames

    , & into place in front of the center section, by slightly lifting with a fork truck and maneuvering them in from the side underneath the trusses. 88. For models MC5109 and MC5111 bolt the gang frames together using,  ...

  • Page 26: Lights

    MC5109-5315 Index Lights Refer to Figure 24 93. Route light harness 30’ lead from front of hitch (tractor plug to front), along same route as hydraulic hose (fasten in same clamps and hose wraps as hoses). Plug one end of enhance light module to small end of light harness 30’...

  • Page 27: Install Rear Hitch (Optional)

    Index Assembly Install Rear Hitch (optional)  The rear tow hitch will be shipped with big components banded together and bolts will be in a box. Carefully un-band the components. Refer to Figure 26 99. Attach rear hitch trusses to rear of hitch arms with ...

  • Page 28: Appendix

    MC5109-5315 Index Appendix Torque Values Chart Bolt Head Identification Bolt Head Identification Bolt Bolt 10.9 Size Size Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 ft-lb ft-lb ft-lb ft-lb ft-lb in-tpi ft-lb mm x pitch ⁄...

  • Page 29: Tire Inflation Chart

    Index Appendix Tire Inflation Chart Tire Inflation Chart Tire Warranty Information Wheel Tire Size Inflation All tires are warranted by the original manufacturer of the tire. Tire warranty 620 kPa Transport 12.5L x 15” F-Ply information is found in the brochures included with your Operator’s and Parts 90 psi Manuals or online at the manufacturer’s web sites listed below.

  • Page 30: Mc5109-Mc5315 Hydraulic Lift Layout

    MC5109-5315 Index MC5109-MC5315 Hydraulic Lift Layout 43743 Index...

  • Page 31: Mc5313-Mc5315 Hydraulic Fold Layout

    Index Appendix MC5313-MC5315 Hydraulic Fold Layout 43744 06/16/2022 Index...

  • Page 32: Mc5109-5111 Hydraulic Gang Layout

    MC5109-5315 Index MC5109-5111 Hydraulic Gang Layout 43745 Index...

  • Page 33: Mc5113-Mc5315 Hydraulic Gang Layout

    Index Appendix MC5113-MC5315 Hydraulic Gang Layout 43746 06/16/2022 Index...

  • Page 34: Mc5109 Machine Layout

    MC5109-5315 Index MC5109 Machine Layout 43737 Index...

  • Page 35: Mc5111 Machine Layout

    Index Appendix MC5111 Machine Layout 43738 06/16/2022 Index...

  • Page 36: Mc5313 Machine Layout

    MC5109-5315 Index MC5313 Machine Layout 43741 Index...

  • Page 37: Mc5315 Machine Layout

    Index Appendix MC5315 Machine Layout 43742 06/16/2022 Index...

  • Page 38: Twisted Shovel Layout

    MC5109-5315 Index Twisted Shovel Layout 43994 Index...

  • Page 39: Blade Layout (S/N Gp-D1265E+)

    Index Appendix Blade Layout (S/N GP-D1265E+) TP-77004 06/16/2022 Index...

  • Page 40: Blade Layout (S/N Gp-D1264E-)

    MC5109-5315 Index Blade Layout (S/N GP-D1264E-) TP-69160 Index...

  • Page 41: Mc5109 Chopper Reel Layout

    Index Appendix MC5109 Chopper Reel Layout 43764 06/16/2022 Index...

  • Page 42: Mc5111 Chopper Reel Layout

    MC5109-5315 Index MC5111 Chopper Reel Layout 43765 Index...

  • Page 43: Mc5313 Chopper Reel Layout

    Index Appendix MC5313 Chopper Reel Layout 43768 06/16/2022 Index...

  • Page 44: Mc5315 Chopper Reel Layout

    MC5109-5315 Index MC5315 Chopper Reel Layout 43769 Index...

  • Page 45: Mc5109 & Mc5111 Chopper/Ml Roller Hydraulic Layout

    Index Appendix MC5109 & MC5111 Chopper/ML Roller Hydraulic Layout TP-69138 06/16/2022 Index...

  • Page 46: Mc5313 & Mc5315 Chopper/Ml Roller Hydraulic Layout

    MC5109-5315 Index MC5313 & MC5315 Chopper/ML Roller Hydraulic Layout TP-69139 Index...

  • Page 47: Mc5109 Chopper/Ml Roller Layout

    Index Appendix MC5109 Chopper/ML Roller Layout TP-69134 06/16/2022 Index...

  • Page 48: Mc5111 Chopper/Ml Roller Layout

    MC5109-5315 Index MC5111 Chopper/ML Roller Layout TP-69135 Index...

  • Page 49: Mc5313 Chopper/Ml Roller Layout

    Index Appendix MC5313 Chopper/ML Roller Layout TP-69136 06/16/2022 Index...

  • Page 50: Mc5315 Chopper/Ml Roller Layout

    MC5109-5315 Index MC5315 Chopper/ML Roller Layout TP-69137 Index...
  • Page 51 ......23 lights ............. 2 torque value chart .......24 fire ............1 fittings JIC ........16 mc5109 chopper/ml roller layout ..43 unload ...........7 ORB ..........17 mc5111 chopper/ml roller layout ..44 URLs, tires ..........25 fork truck ..........7 mc5313 chopper/ml roller layout ..45 frames ..........7...
  • Page 52 MC5109-5315 Index Index...
  • Page 53 Index Index...
  • Page 54 Index Great Plains, Mfg. 1525 E. North St. P.O. Box 5060 Salina, KS 67402...

This manual is also suitable for:

Mc5111Mc5113Mc5115

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