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GREAT PLAINS MC5109 Assembly Manual

Max chisel
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Assembly Manual
Read the operator's manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
43667
Illustrations may show optional equipment not supplied with standard unit.
ORIGINAL INSTRUCTIONS
© Copyright 2019
Table of Contents
Index
MC5109, 5111, 5313 & 5315
Manufacturing, Inc.
www.greatplainsmfg.com
Printed 2019-07-18
Index
Max Chisel
EN
566-242Q-ENG

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Summary of Contents for GREAT PLAINS MC5109

  • Page 1 Table of Contents Index Assembly Manual MC5109, 5111, 5313 & 5315 Max Chisel Manufacturing, Inc. www.greatplainsmfg.com Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! 43667 Illustrations may show optional equipment not supplied with standard unit.
  • Page 2 Table of Contents Index Table of Contents Index...

  • Page 3: Table Of Contents

    Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit.
  • Page 4 MC5109-5315 Table of Contents Index 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 5: Important Safety Information

    MC5109-5315 Table of Contents Index Important Safety Information Look for Safety Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it.
  • Page 6 MC5109-5315 Table of Contents Index Important Safety Information Be Familiar with Safety Decals  Read and understand the “Safety Decals” section of the Operators Manual.  Read all instructions noted on the decals.  Keep decals clean. Replace damaged, faded and illegible decals.
  • Page 7 MC5109-5315 Table of Contents Index Important Safety Information Tire Safety Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.  When inflating tires, use a clip-on chuck and extension hose long enough for you to stand to one side–not in front of or over tire assembly.

  • Page 8: Introduction

    Description of Unit The MC5109-5315 Max Chisel is a one or three-section “vertical” tillage tool. Working width ranges from 11’ 6” to 19’. The implement is designed to cut, size and bury residue.

  • Page 9: Using This Manual

    MC5109-5315 Table of Contents Index Introduction Using This Manual This manual was written to help you assemble and pre- pare the new machine for the customer. The manual includes instructions for assembly and setup. Read this manual and follow the recommendations for safe, effi- cient and proper assembly and setup.

  • Page 10: Shipping Inventory

    MC5109-5315 Table of Contents Index Introduction Shipping Inventory The Max Chisel will be shipped unassembled as shown in a big shipping rack and shipping boxes on pallets. The only parts that will be assembled are the turbo gang assemblies and reel attachment assemblies. The reel attachments (if equipped) will be banded together with the gang assemblies on pallet.

  • Page 11: Unloading

    Further Assistance Great Plains Manufacturing, Inc. wants you to be satisfied with your new Turbo Chisel Narrow. If for any reason you do not understand any part of this manual or are otherwise dissatisfies with the product please...

  • Page 12: Assembly

    MC5109-5315 Table of Contents Index Assembly Center Transport Refer to Figure 5 & Refer to Figure 6 11. Once the center Frame has been uncrated, carefully turn the center frame upside down and set on blocks to assemble torque tube/walking beam assembly.

  • Page 13: Trusses & Brace Bars

    MC5109-5315 Table of Contents Index Assembly To make installing the gang frames easier leave them off and out of the way until the hydraulics have been routed, hooked up and purged of air. This way you can use the hydraulics to lower the machine down to install pins.

  • Page 14: Lift Straps

    MC5109-5315 Table of Contents Index Assembly Lift Straps Refer to Figure 8 Note: Be sure to connect hydraulic cylinders to the Center Cylinder Lift Bracket, before installing lift straps. 23. Attach the left gang frame lift strap , & strap...

  • Page 15: Hitch & Level Bar Assembly

    MC5109-5315 Table of Contents Index Assembly Hitch & Level Bar Assembly Refer to Figure 9    26. Attach hitch assembly to front of trusses with 1 x 8 Gr. 8 hex bolts flat washers and 1 lock ...

  • Page 16: Center Fold

    MC5109-5315 Table of Contents Index Assembly Note: Center Fold See “Operator’s Manual” general operation and in-field adjustment section adjustment Refer to Figure 10 procedure. Store extra shims in manual pak 34. On Models 5313 -5315 install center fold bracket 38. Models 5109-5115 attach rigid smv & light bracket...

  • Page 17: 5313-5315 Wings

    MC5109-5315 Table of Contents Index Assembly Note: 5313-5315 Wings Wing shank mounts are only used on some models, see machine and attachment layout Refer to Figure 11 drawings in Appendix for proper placement. 43. Carefully align holes in wing frame LH and RH 46.

  • Page 18: 569-190S Shank

    MC5109-5315 Table of Contents Index Assembly 569-190S Shank Note: See machine layouts in Appendix for proper shank placement. The shank mount assemblies will be shipped pre assembled from factory in two parts in boxes. There will be a mount assembly and a shank assembly.

  • Page 19: Hydraulic Hose Assembly

     washers and nuts. Note: See “MC5109-5111 Hydraulic Gang Layout” on page 29 for correct depth gauge bracket placement. 55. Attach the gang depth gauge link assembly , to the depth gauge , and the center lift bracket , with ...

  • Page 20: Hydraulic Valve Bracket

    58. The hydraulic lift and gang frame hoses that are routed from the hitch will need to be hooked to the correct valves. 59. See “MC5109-MC5315 Hydraulic Lift Layout” on page 27 for hose routing and hook up. Figure 15...

  • Page 21: Install Depth Control Valve And O-Ring Fittings

    MC5109-5315 Table of Contents Index Assembly Install Depth Control Valve and O-Ring Fittings Refer to Figure 16 Note: Some hydraulic hoses will already be routed and installed. The following procedure is for any hoses that have not been connected, or have needed repair.

  • Page 22: Valve, Fitting And Hose Assembly

    MC5109-5315 Table of Contents Index Assembly Valve, Fitting and Hose Assembly Note: Refer to hydraulic layouts in Appendix for complete hose routings Refer to Figure 17 Depth Stop 67. Align holes in depth control valve to top of depth ...

  • Page 23: Install Hose Handle And Jic Fittings

    MC5109-5315 Table of Contents Index Assembly Install Hose Handle and JIC Fittings Refer to Figure 19 Note: Hose handles are color coded. See “Hydraulic Hose Hookup” on page 20 for proper placement on hoses. 73. Install fittings to end of hoses running to front of hitch.

  • Page 24: Attach Hose Clamps And Hose Wraps

    Figure 20 41583 Hose Clamp Hydraulic Hose Hookup 81. Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that High Pressure Fluid Hazard: go to the same remote valve are marked with the Relieve pressure before disconnecting hydraulic lines.
  • Page 25 MC5109-5315 Table of Contents Index Assembly Purging Hydraulic System Refer to Figure 22 84. Charge the lift system first. Extend the lift cylinders (black handles) until the center section is fully raised. Remove the cylinder transport locks and install in storage position. Raise and lower the lift system several times to purge air from system.
  • Page 26    88. For models MC5109 and MC5111 bolt the gang frames together using, Gr. 5 hex bolt lock washers  hex nuts. Models MC5113-5315 will not need to be bolted together, the gang fame is 1 piece on these machines.
  • Page 27 MC5109-5315 Table of Contents Index Assembly Lights Refer to Figure 24 93. Route light harness 30’ lead from front of hitch (tractor plug to front), along same route as hydraulic hose (fasten in same clamps and hose wraps as hoses). Plug one end of enhance light module small end of light harness 30’...
  • Page 28 MC5109-5315 Table of Contents Index Assembly Install Rear Hitch (optional) Note: The rear tow hitch will be shipped with big components banded together and bolts will be in a box. Carefully un-band the components. Refer to Figure 26 99. Attach rear hitch trusses to rear of hitch arms with ...
  • Page 29 MC5109-5315 Table of Contents Index Appendix Torque Values Chart Bolt Head Identification Bolt Head Identification Bolt Bolt 10.9 Size Size Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 ft-lb ft-lb ft-lb ft-lb ft-lb in-tpi ft-lb mm x pitch ⁄...

  • Page 30: Tire Inflation Chart

    MC5109-5315 Table of Contents Index Appendix Tire Inflation Chart Tire Inflation Chart Tire Warranty Information Wheel Tire Size Inflation All tires are warranted by the original manufacturer of the tire. Tire 620 kPa warranty information is found in the brochures included with your Transport 12.5L x 15”...

  • Page 31: Mc5109-Mc5315 Hydraulic Lift Layout

    MC5109-5315 Table of Contents Index Appendix MC5109-MC5315 Hydraulic Lift Layout 43743 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 32: Mc5313-Mc5315 Hydraulic Fold Layout

    MC5109-5315 Table of Contents Index Appendix MC5313-MC5315 Hydraulic Fold Layout 43744 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 33: Mc5109-5111 Hydraulic Gang Layout

    MC5109-5315 Table of Contents Index Appendix MC5109-5111 Hydraulic Gang Layout 43745 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 34: Mc5113-Mc5315 Hydraulic Gang Layout

    MC5109-5315 Table of Contents Index Appendix MC5113-MC5315 Hydraulic Gang Layout 43746 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 35: Mc5109 Machine Layout

    MC5109-5315 Table of Contents Index Appendix MC5109 Machine Layout 43737 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 36: Mc5111 Machine Layout

    MC5109-5315 Table of Contents Index Appendix MC5111 Machine Layout 43738 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 37: Mc5313 Machine Layout

    MC5109-5315 Table of Contents Index Appendix MC5313 Machine Layout 43741 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 38: Mc5315 Machine Layout

    MC5109-5315 Table of Contents Index Appendix MC5315 Machine Layout 43742 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 39: Twisted Shovel Layout

    MC5109-5315 Table of Contents Index Appendix Twisted Shovel Layout 43994 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 40: Blade Layout

    MC5109-5315 Table of Contents Index Appendix Blade Layout TP-69160 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 41: Mc5109 Chopper Reel Layout

    MC5109-5315 Table of Contents Index Appendix MC5109 Chopper Reel Layout 43764 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 42: Mc5111 Chopper Reel Layout

    MC5109-5315 Table of Contents Index Appendix MC5111 Chopper Reel Layout 43765 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 43: Mc5313 Chopper Reel Layout

    MC5109-5315 Table of Contents Index Appendix MC5313 Chopper Reel Layout 43768 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 44: Mc5315 Chopper Reel Layout

    MC5109-5315 Table of Contents Index Appendix MC5315 Chopper Reel Layout 43769 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 45: Mc5109 & Mc5111 Chopper/Ml Roller Hydraulic Layout

    MC5109-5315 Table of Contents Index Appendix MC5109 & MC5111 Chopper/ML Roller Hydraulic Layout TP-69138 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 46: Mc5313 & Mc5315 Chopper/Ml Roller Hydraulic Layout

    MC5109-5315 Table of Contents Index Appendix MC5313 & MC5315 Chopper/ML Roller Hydraulic Layout TP-69139 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 47: Mc5109 Chopper/Ml Roller Layout

    MC5109-5315 Table of Contents Index Appendix MC5109 Chopper/ML Roller Layout TP-69134 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 48: Mc5111 Chopper/Ml Roller Layout

    MC5109-5315 Table of Contents Index Appendix MC5111 Chopper/ML Roller Layout TP-69135 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 49: Mc5313 Chopper/Ml Roller Layout

    MC5109-5315 Table of Contents Index Appendix MC5313 Chopper/ML Roller Layout TP-69136 07/18/2019 Table of Contents Index 566-242Q-ENG...

  • Page 50: Mc5315 Chopper/Ml Roller Layout

    MC5109-5315 Table of Contents Index Appendix MC5315 Chopper/ML Roller Layout TP-69137 07/18/2019 Table of Contents Index 566-242Q-ENG...
  • Page 51 ............. 2 torque tube ...........8 finishing attachments ......24 torque value chart .......25 fire ............1 fittings mc5109 chopper/ml roller layout ..43 JIC ........17 mc5111 chopper/ml roller layout ..44 unload ...........7 ORB ..........18 mc5313 chopper/ml roller layout ..45 URLs, tires ..........26...
  • Page 52 MC5109-5315 Table of Contents Index 2019-07-18 Table of Contents Index 566-242Q-ENG...
  • Page 53 Table of Contents Index Table of Contents Index...
  • Page 54 Great Plains, Mfg. 1525 E. North St. P.O. Box 5060 Salina, KS 67402...

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Mc5111Mc5313Mc5315

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