GREAT PLAINS Turbo Max 3500TM Assembly Manual
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GREAT PLAINS Turbo Max 3500TM Assembly Manual

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Download this manual See also: Operator's Manual
Table of Contents
Read the operator's manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
ORIGINAL INSTRUCTIONS
© Copyright 2019
Table of Contents
Index
Assembly Manual
3500TM & 4000TM
Manufacturing, Inc.
www.greatplainsmfg.com
Printed 2019-04-26
Index
Turbo Max
43054
EN
586-537Q-ENG

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Summary of Contents for GREAT PLAINS Turbo Max 3500TM

  • Page 1 Table of Contents Index Assembly Manual 3500TM & 4000TM Turbo Max Manufacturing, Inc. www.greatplainsmfg.com Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! 43054 Illustrations may show optional equipment not supplied with standard unit.
  • Page 2 Table of Contents Index Table of Contents Index...

  • Page 3: Table Of Contents

    Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit.
  • Page 4 3500-4000TM Table of Contents Index Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 5: Important Safety Information

     Read and understand the “Safety Decals” section of the Operators Manual.  Read all instructions noted on the decals.  Keep decals clean. Replace damaged, faded and illegible decals. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 6  Lower implement, put tractor in park, turn off engine, and remove the key.  Secure Turbo Max using blocks and supports provided.  Detach and store Turbo Max in an area where children normally do not play. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 7  Wear snug-fitting clothing to avoid entanglement with moving parts.  Watch out for wires, trees, etc., when folding and raising machine. Make sure all persons are clear of working area. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 8: Fork Truck

     Have at least two people on hand while assembling.  Make sure area is level and free of obstructions (preferably an open concrete area).  Have all major components  Have all fasteners and pins shipped with machine. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 9: Using This Manual

    All frame sections, hitch and torque tubes will be shipped in shipping container rack. • Small parts and bolts will be shipped in boxes. Figure 3 42967 Shipping Rack & Box Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 10: Unloading

    Shipping Gangs & Attachments Unloading Further Assistance Great Plains Manufacturing, Inc. wants you to be satisfied Once everything is unloaded from “storage pod” you may with your new Turbo Max. If for any reason you do not proceed with taking parts out of shipping containers. Carefully understand any part of this manual or are otherwise dissatisfies move everything to level site and prepare to un pack items.

  • Page 11: Center

    Center Frame & Lift Assembly Center Transport tube . If not pre-assembled start by assuring the bearings and inside of torque tube is  The walking beam may come pre-assembled to torque Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 12: Wing Stops & Fold Brackets

    15. Install double block tees in locations shown below and    plates with x 2 hex bolts lock washers and nuts. the smv post to back of rear fold bracket with Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 13 19. Bolts may be tightened to specs, See “Torque Values Chart” on page 38 and all cotter pins may be bent. Figure 7 43138 Wing Stops & Fold Brackets Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 14: Front

    See “Front Trusses & Level Bar” on page 11, on top of hoses as shown. Set plates in locations shown before tightening bolts. See “Valve Brackets & Valves” above, for proper mounting instructions. Figure 9 43867 Valve Brackets & Hoses Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 15: Hitch

    1 x 3 clevis pin , 1.5 x 1.00 x.075 machine  washer x 2 cotter pin. Figure 10 43139 Front Trusses & Level Bar Hitch Refer to Figure 11 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 16: Rear

    42. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 17 3500-4000TM Table of Contents Index Assembly Figure 11 43140 Hitch Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 18: Inside Wing & Lift Assembly

    52. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38. Figure 12 43141 Inside Wing & Lift Assembly Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 19: Inside Wing Transport

    55. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38. Figure 13 43142 Inside Wing Transport Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 20: Outside Wing & Lift Assembly 4000

    59. Install wing wheel turnbuckles and cylinder mount plate in position shown with 1 x 4 hex bolts and 1 lock nuts. Figure 14 43143 Outside Wing & Lift Assembly 4000 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 21: Outside Wing Transport

    67. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38. Figure 15 43144 Outside Wing Transport Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 22: Frames

    The hoses The hose ends and fittings on at the bulkhead plates will Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 23: Attach Hose Clamps And Hose Wraps

    41583 Hose Clamp Assembly Hydraulic Hose Hookup 75. Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the High Pressure Fluid Hazard: same remote valve are marked with the same color.

  • Page 24: Hose Handles

    1 x 3 usable pin , 1.5 x  1.0 x.075 machine washer and x 2 cotter pin. Bend cotter pin over to secure. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 25 3500-4000TM Table of Contents Index Assembly Figure 19 43146 Purging Hydraulic System Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 26: Center Gang Bar

    , 1.5 x 1.00 x .075 machine washer  x 2 cotter pin 86. Bolts may be tightened to specs, See “Torque Values Chart” on page 38 and all cotter pins may be bent. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 27 3500-4000TM Table of Contents Index Assembly Figure 20 43147 Center Gang Bar Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 28: Inside Wing Gang Bar

    ID” on page 39. Now the gang system may be purged of air, See “Purging Hydraulic System” on page 21. 93. Bolt may be tightened to specs, See “Torque Values Chart” on page 38 and all cotter pins may be bent. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 29 3500-4000TM Table of Contents Index Assembly Figure 21 43148 Inside Wing Gang Bar Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 30: Outside Wing Gang Bar

    ID” on page 39. Now the gang system may be purged of air, See “Purging Hydraulic System” on page 21. 100.Bolt may be tightened to specs, See “Torque Values Chart” on page 38 and all cotter pins may be bent. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 31 3500-4000TM Table of Contents Index Assembly Figure 22 43149 Outside Wing Gang Bar Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 32: Light Brackets

    Route long lead along hoses on center frame clamps (if routed close to hydraulic hoses) or use cable ties Figure 23 43260 Front Lights Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 33: Rear Lights And Smv Assembly

    (if routed close to hydraulic hoses) or use cable harness dual amber ties Figure 24 43261 Rear Lights & SMV 3500 Wing Fold Assist Refer to Figure 25 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 34: Proximity Sensor Adjustment

     Wings need to be folded up when adjusting the proximity and adjust proximity sensors before unfolding. Be sure sensor to prevent damage to sensor and bracket. Be sure wing safety lock pins are installed Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 35: Gang Cylinder Purging

    Assembly” on page 19 for proper clamping of hoses. 118.Retract and extend the gang system (Red Handles) several times to purge air from system. Watch for leaks and retighten fittings if necessary. Figure 27 42978 Gang Cylinder Purging Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 36: Hose Routing Hitch

    “Layout Section” of this manual  It is very important to install the rolling harrow assembly Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 37: Rolling Harrow

     washers and nuts. Adjust the bracket to dimensions “Torque Values Chart” on page 38. shown in layout drawings and torque u-bolts to 150 ft-lb. Figure 30 42970 Rolling Harrow Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 38: Reel Following Rolling Harrow (Optional)

    133. Check to see that all bolts have been tightened to specs, Section” of Parts Manual. See “Torque Values Chart” on page 38. Figure 31 43236 Reel Following Rolling Harrow Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 39: Hose Clamps

    144.Route hoses and light harness along hitch and frame with hose clamps and hose wraps, provided. Figure 33 42441 A-Frame Hitch  Be sure hoses and light harness are fastened securely so they don’t drag or get pinched. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 40: Rear Stand

       as possible (rear weights), secure with Figure 35 42407  bolt lock washers and nuts. Weight Package 154.Torque bolts to 85 ft-lbs. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 41: Completing Setup

    Figure 36 42408 Level Bar 161.Be sure to consult the operating instructions, in “Operator’s Manual”, for the first time field adjustments before going to the field. Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 42: Appendix - Reference Information

    Rolling Harrow Spike Bolt 1 1/2”-6 650-750 Foot-pounds (175 lbs on 4’ cheater). Wheel Bolt Torque Values 1/2”-20 (75-85ft-lbs) Wheel Bolt Torque Values 9/16”-18 (80-90ft-lbs) Wheel Bolt Torque Values 5/8”-18 (85-100ft-lbs) Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 43: Hydraulic Connectors

    12-16  -18 ORB w/jam nut 24-33 18-24  -18 ORB straight 37-53 27-39  -16 JIC 27-41 20-30  -16 ORB w/jam nut 37-58 27-43  -16 ORB straight Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 44: 3500Tm Hydraulic Lift

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Lift Layout 43108 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 45: Tm Hydraulic Lift Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Lift Layout 43109 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 46: 4000Tm Hydraulic Lift

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Lift Layout 42871 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 47: Tm Hydraulic Lift Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Lift Layout 42872 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 48: Tm Hydraulic Fold Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Fold Layout 42873 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 49 3500-4000TM Table of Contents Index Appendix - Reference Information Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 50: 4000Tm Hydraulic Fold

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Fold Layout 42874 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 51: Tm Hydraulic Fold Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Fold Layout 42875 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 52: 3500Tm Hydraulic Gang Angle Layout (S/N Gp-C6545H

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69100 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 53: 3500Tm Hydraulic Gang Angle Layout (S/N Gp-C6545H

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69101 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 54: 3500Tm Hydraulic Gang Angle Layout (S/N Gp-C6544H

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42876 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 55: 3500Tm Hydraulic Gang Angle Layout (S/N Gp-C6544H

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42877 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 56: 4000Tm Hydraulic Gang Angle Layout (S/N Gp-C6545H

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69094 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 57: 4000Tm Hydraulic Gang Angle Layout S/N Gp-C6545H

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Gang Angle Layout S/N GP-C6545H+) TP-69095 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 58: 4000Tm Hydraulic Gang Angle Layout (S/N Gp-C6544H

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42878 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 59: 4000Tm Hydraulic Gang Angle Layout (S/N Gp-C6544H

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42879 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 60: 3500Tm Machine

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Machine Layout 43071 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 61: Tm Machine Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Machine Layout 43072 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 62: 4000Tm Machine

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Machine Layout 43077 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 63: Tm Machine Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Machine Layout 43078 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 64: 3500Tm Rolling Harrow

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Rolling Harrow Layout 43225 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 65: Tm Rolling Harrow Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Rolling Harrow Layout 43226 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 66: 3500Tm Heavy Reel Following Rolling Harrow Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Heavy Reel Following Rolling Harrow Layout 43586 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 67: Tm Heavy Reel Following Rolling Harrow Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Heavy Reel Following Rolling Harrow Layout 43587 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 68: 4000Tm Rolling Harrow

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Rolling Harrow Layout 43227 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 69: Tm Rolling Harrow Layout

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Rolling Harrow Layout 43228 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 70: 4000Tm Heavy Reel Following Roll- Ing Harrow

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Heavy Reel Following Rolling Harrow Layout 43081 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...

  • Page 71: 4000Tm Heavy Reel Following Roll- Ing Harrow

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Heavy Reel Following Rolling Harrow Layout 43082 Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 72 3500-4000TM Table of Contents Index Appendix - Reference Information Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 73 ........5 3500TM Heavy Reel Following Roll- ing Harrow ..... 62 SAE J514 ........... 39 3500TM Hydraulic Fold ....44 safety symbol ........1 3500TM Hydraulic Gang Angle 50 shutdown ..........2 Great Plains | 586-537Q-ENG | 04/26/2019 Cover Table of Contents...
  • Page 74 3500-4000TM Table of Contents Index Great Plains | 586-537Q-ENG | 04/26/2019 Table of Contents Index...
  • Page 75 Table of Contents Index Table of Contents Index...
  • Page 76 Table of Contents Index Great Plains, Mfg. 1525 E. North St. P.O. Box 5060 Salina, KS 67402...

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