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GREAT PLAINS Turbo Max 3500TM Predelivery Manual

S/n c2411h+
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Download this manual See also: Operator's Manual
Table of Contents
Pre-Delivery Manual
Read the operator's manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
ORIGINAL INSTRUCTIONS
© Copyright 2019
Table of Contents
Index
Turbo Max (S/N C2411H+)
3500TM & 4000TM
Manufacturing, Inc.
www.greatplainsmfg.com
Printed 2019-05-07
Index
43054
EN
586-537Q

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Summary of Contents for GREAT PLAINS Turbo Max 3500TM

  • Page 1 Table of Contents Index Pre-Delivery Manual Turbo Max (S/N C2411H+) 3500TM & 4000TM Manufacturing, Inc. www.greatplainsmfg.com Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! 43054 Illustrations may show optional equipment not supplied with standard unit.
  • Page 2 Table of Contents Index Table of Contents Index...

  • Page 3: Angle Gauge

    Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit.
  • Page 4 3500-4000TM Table of Contents Index 4000TM Heavy Reel Following Rolling Harrow Layout ...65 3500TM Hydraulic Reel Layout ........66 3500TM Hydraulic Reel Layout ........67 4000TM Hydraulic Reel Layout ........68 4000TM Hydraulic Reel Layout ........69 05/07/2019 Table of Contents Index 586-537Q...
  • Page 5 3500-4000TM Table of Contents Index Important Safety Information Look for Safety Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it.
  • Page 6 3500-4000TM Table of Contents Index Important Safety Information Be Familiar with Safety Decals  Read and understand the “Safety Decals” section of the Operators Manual.  Read all instructions noted on the decals.  Keep decals clean. Replace damaged, faded and illegible decals.
  • Page 7 3500-4000TM Table of Contents Index Important Safety Information Tire Safety Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.  When inflating tires, use a clip-on chuck and extension hose long enough for you to stand to one side–not in front of or over tire assembly.

  • Page 8: Fork Truck

    3500-4000TM Table of Contents Index Introduction The Turbo Max has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help the customer get years of satisfactory use from the machine. Description of Unit The 3500-4000TM Turbo Max is a three or five section “vertical”...
  • Page 9 3500-4000TM Table of Contents Index Introduction Using This Manual This manual was written to help you assemble and pre- pare the new machine for the customer. The manual includes instructions for assembly and setup. Read this manual and follow the recommendations for safe, effi- cient and proper assembly and setup.

  • Page 10: Finishing Attachments

    • The shipping stands do not need to be returned to Great Plains. Unloading Be sure the truck is on level ground, preferably concrete. Centering components: Be sure and center fork truck or chains (overhead hoist) on components so they won’t slide and cause injury.

  • Page 11: Chains And Tie-Downs

    Further Assistance Great Plains Manufacturing, Inc. wants you to be satisfied with your new Turbo Max. If for any reason you do not understand any part of this manual or are otherwise dissatisfies with the product please contact: Great Plains Service Department 1525 E.

  • Page 12: Center Brace

    3500-4000TM Table of Contents Index Assembly Center Brace Bar Refer to Figure 5  The center brace bar, level bar and hitch may need to be installed on truck if the machine is to be pulled off side of truck. The bolt kit needed for assembling the rest of machine will be shipped in a bag tied to front of center frame.

  • Page 13: Hitch

    3500-4000TM Table of Contents Index Assembly Valve Brackets & Hoses Refer to Figure 7  The hoses will be shipped hooked up to valves and cylinders. The front valves and hoses (that will need routed through front brace bar, trusses and up hitch to tractor) will be rolled up and tied to front of center frame during shipping.
  • Page 14 3500-4000TM Table of Contents Index Assembly Hose Routing Hitch Refer to Figure 9 30. Route hydraulic hoses from valves , on center brace bar, under manual pak bracket , under front of hitch turnbuckle along all hose clamp blocks and through spring hose holder loop to front of hitch as shown.
  • Page 15 3500-4000TM Table of Contents Index Assembly Center Fold & H-Bracket Refer to Figure 11  33. Attach level bar with 1 x 9 . Align hole in pin and holes in collars on outside of torque tube ears, install  ...
  • Page 16 3500-4000TM Table of Contents Index Assembly Inside Wing, Brace Bar & Fold Refer to Figure 12 42. Attach wing brace to front of wing frame 44. Attach front and rear wing stops to plates on     assemblies with x 2 hex bolts x 7 hex...
  • Page 17 3500-4000TM Table of Contents Index Assembly Wing & Brace Bar Refer to Figure 13 48. Attach wing brace to front of wing frame with   x 2 Gr. 5 hex bolts lock washers and nuts. 49. Remove wing hinge pins from center frame hinge .
  • Page 18 3500-4000TM Table of Contents Index Assembly Refer to Figure 14 52. Position gang assemblies in correct location on floor or ground and carefully lower machine down to gang assemblies.  53. Install the gang pivot bolt through aligned tubes on gang bars and brace bars. Secure with 1 flat washers ...

  • Page 19: Hose Handles

    43972 Hose Clamp Assembly Hydraulic Hose Hookup 61. Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that High Pressure Fluid Hazard: go to the same remote valve are marked with the Relieve pressure before disconnecting hydraulic lines.
  • Page 20 3500-4000TM Table of Contents Index Assembly Purging Hydraulic System Refer to Figure 17 64. Charge the lift system first. Extend the lift cylinders (black handles) until the center section is fully raised. Remove the cylinder transport locks and store on lift straps .

  • Page 21: Depth Stop

    3500-4000TM Table of Contents Index Assembly Depth Stop & Angle Gauge Refer to Figure 18  See machine layout drawings in Appendix for proper 69. Attach angle gauge bracket assembly to front of gang gauge placement for each model.  ...
  • Page 22 3500-4000TM Table of Contents Index Assembly Front Lights & SMV Refer to Figure 19  See layout drawings in Appendix for proper light bracket placement. If machine is equipped with a rear attachment the rear light brackets will need to be mounted to the rear tube of the center drag frame.
  • Page 23 3500-4000TM Table of Contents Index Assembly 3500 Wing Fold Assist Refer to Figure 21  Wings need to be folded up when installing the 79. Plug short leads of the fold assist harness , one proximity sensor to prevent damage to sensor and end to the light harness lead w/valve and the other brackets.
  • Page 24 3500-4000TM Table of Contents Index Assembly Proximity Sensor Adjustment Refer to Figure 12  Wings need to be folded up when adjusting the 82. Loosen nuts (one on front and one on back side of proximity sensor to prevent damage to sensor and ...
  • Page 25 3500-4000TM Table of Contents Index Assembly Install Decals Refer to Figure 23  The center brace bar decals will need installed in locations shown. Clean the area on which the decal is to be placed. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal.
  • Page 26 3500-4000TM Table of Contents Index Assembly Rolling Harrow (optional) Refer to Figure 25  All rolling harrow brackets and ball joint brackets should be already installed in proper locations. You will simply need to connect the rolling harrow assemblies with the ball joints to the brackets on the drag frame Each spike tube will have a letter decal on the top of the tube.

  • Page 27: Figure 2

    3500-4000TM Table of Contents Index Assembly Reel Following Rolling Harrow (optional) Refer to Figure 26 90. Install mounting reel arm assemblies in position  It is very important to install the reel assembly in the shown in reel following rolling harrow placement order shown below and go to the rolling harrow placement drawing, see “Layout Section”...
  • Page 28 3500-4000TM Table of Contents Index Assembly Hydraulic Reel Down Pressure Kit Figure 2  Note:The center cylinder has a 3 ” bore, on all the center locations. On models 1800-3500 the right hand cylinder has  a 3” bore, and the left hand cylinder has a 2 ”...
  • Page 29 3500-4000TM Table of Contents Index Assembly Hydraulic Reel Attachment TP-69026 05/07/2019 Table of Contents Index 586-537Q...

  • Page 30: Values Chart" On

    3500-4000TM Table of Contents Index Assembly Install Rear Hitch (optional)  The rear tow hitch will be shipped with big components banded together and the hardware will be installed on hitch components. Carefully un-band the components. There are two different types of rear hitches, rear hitch extended or a-frame style.

  • Page 31: Refer To Figure

    3500-4000TM Table of Contents Index Assembly Rear Stand Refer to Figure 29 If machine is equipped with a rear attachment, be sure you install the rear jack stand so machine doesn’t tip backwards when unhooking machine from tractor. 113.Attach the rear stand bracket to the center of, the ...

  • Page 32: Index Assembly

    3500-4000TM Table of Contents Index Assembly Refer to Figure 31 123.Pivot level bar and the level bar spring assembly until holes in plates are aligned.   124.Re-install x 2 Gr. 8 bolts , secure with lock washers and nuts. ...
  • Page 33 3500-4000TM Table of Contents Index Appendix - Reference Information Torque Values Chart Bolt Head Identification Bolt Head Identification Bolt Bolt 10.9 Size Size Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 ft-lb ft-lb ft-lb ft-lb ft-lb in-tpi ft-lb mm x pitch...

  • Page 34: Hydraulic Connectors

    3500-4000TM Table of Contents Index Appendix - Reference Information Tire Inflation Chart Tire Inflation Chart Tire Warranty Information Wheel Tire Size Inflation All tires are warranted by the original manufacturer of the tire. Tire warranty information is found in the brochures included with your Gauge 44 psi 9.5L x 15”...
  • Page 35 3500-4000TM Table of Contents Index Appendix - Reference Information 05/07/2019 Table of Contents Index 586-537Q...
  • Page 36 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Lift Layout (S/N GP-C6545H+) TP-69098 05/07/2019 Table of Contents Index 586-537Q...
  • Page 37 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Lift Layout (S/N GP-C6545H+) TP-69099 05/07/2019 Table of Contents Index 586-537Q...
  • Page 38 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Lift Layout (S/N GP-C6544H-) 43108 05/07/2019 Table of Contents Index 586-537Q...
  • Page 39 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Lift Layout (S/N GP-C6544H-) 43109 05/07/2019 Table of Contents Index 586-537Q...
  • Page 40 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Lift Layout (S/N GP-C6545H+) TP-69092 05/07/2019 Table of Contents Index 586-537Q...
  • Page 41 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Lift Layout (S/N GP-C6545H+) TP-69093 05/07/2019 Table of Contents Index 586-537Q...
  • Page 42 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Lift Layout (S/N GPC6544H-) 42871 05/07/2019 Table of Contents Index 586-537Q...
  • Page 43 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Lift Layout (S/N GP-C6544H-) 42872 05/07/2019 Table of Contents Index 586-537Q...
  • Page 44 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Fold Layout (S/N GP-C6545H+) TP-69102 05/07/2019 Table of Contents Index 586-537Q...
  • Page 45 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Fold Layout (S/N GP-C6544H-) 42873 05/07/2019 Table of Contents Index 586-537Q...
  • Page 46 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Fold Layout (S/N GP-C6545H+) TP-96096 05/07/2019 Table of Contents Index 586-537Q...
  • Page 47 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Fold Layout (S/N GP-C6545H+) TP-69097 05/07/2019 Table of Contents Index 586-537Q...
  • Page 48 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Fold Layout (S/N GP-C6544H-) 42874 05/07/2019 Table of Contents Index 586-537Q...
  • Page 49 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Fold Layout (S/N GP-C6544H-) 42875 05/07/2019 Table of Contents Index 586-537Q...
  • Page 50 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69100 05/07/2019 Table of Contents Index 586-537Q...
  • Page 51 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69101 05/07/2019 Table of Contents Index 586-537Q...
  • Page 52 3500-4000TM Table of Contents Index Appendix - Reference Information 33500TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42876 05/07/2019 Table of Contents Index 586-537Q...
  • Page 53 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42877 05/07/2019 Table of Contents Index 586-537Q...
  • Page 54 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Gang Angle Layout (S/N GP-C6545H+) TP-69094 05/07/2019 Table of Contents Index 586-537Q...
  • Page 55 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Gang Angle Layout S/N GP-C6545H+) TP-69095 05/07/2019 Table of Contents Index 586-537Q...
  • Page 56 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Gang Angle Layout (S/N GP-C6544H-) 42878 05/07/2019 Table of Contents Index 586-537Q...
  • Page 57 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Gang Angle Layout (S/NGP-C6544H-) 42879 05/07/2019 Table of Contents Index 586-537Q...
  • Page 58 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Machine Layout 43071 05/07/2019 Table of Contents Index 586-537Q...
  • Page 59 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Machine Layout 43072 05/07/2019 Table of Contents Index 586-537Q...
  • Page 60 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Machine Layout 43077 05/07/2019 Table of Contents Index 586-537Q...
  • Page 61 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Machine Layout 43078 05/07/2019 Table of Contents Index 586-537Q...
  • Page 62 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Rolling Harrow Layout 43225 05/07/2019 Table of Contents Index 586-537Q...
  • Page 63 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Rolling Harrow Layout 43226 05/07/2019 Table of Contents Index 586-537Q...

  • Page 64: 3500Tm Heavy Reel Following Roll- Ing Harrow

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Heavy Reel Following Rolling Harrow Layout 43586 05/07/2019 Table of Contents Index 586-537Q...
  • Page 65 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Heavy Reel Following Rolling Harrow Layout 43587 05/07/2019 Table of Contents Index 586-537Q...
  • Page 66 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Rolling Harrow Layout 43227 05/07/2019 Table of Contents Index 586-537Q...
  • Page 67 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Rolling Harrow Layout 43228 05/07/2019 Table of Contents Index 586-537Q...

  • Page 68: 4000Tm Heavy Reel Following Roll- Ing Harrow

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Heavy Reel Following Rolling Harrow Layout 43081 05/07/2019 Table of Contents Index 586-537Q...
  • Page 69 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Heavy Reel Following Rolling Harrow Layout 43082 05/07/2019 Table of Contents Index 586-537Q...

  • Page 70: 3500Tm Hydraulic Reel

    3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Reel Layout TP-69040 05/07/2019 Table of Contents Index 586-537Q...
  • Page 71 3500-4000TM Table of Contents Index Appendix - Reference Information 3500TM Hydraulic Reel Layout TP-69041 05/07/2019 Table of Contents Index 586-537Q...

  • Page 72: 4000Tm Hydraulic Reel

    3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Reel Layout TP-69042 05/07/2019 Table of Contents Index 586-537Q...
  • Page 73 3500-4000TM Table of Contents Index Appendix - Reference Information 4000TM Hydraulic Reel Layout TP-69043 05/07/2019 Table of Contents Index 586-537Q...
  • Page 74 3500-4000TM Table of Contents Index Appendix - Reference Information 05/07/2019 Table of Contents Index 586-537Q...

  • Page 75: Table Of Contents

    3500-4000TM Cover Table of Contents Index 3500TM Heavy Reel Following Roll- ing Harrow ....60 address, Great Plains ......7 ORB ............30 3500TM Hydraulic Fold S/N GP- angle gauge ........17 orientation rose ........ 5 C6544H- ....... 41 O-Ring Boss ........30 3500TM Hydraulic Fold S/N GP- banding ..........7...
  • Page 76 3500-4000TM Table of Contents Index 05/07/2019 Table of Contents Index 586-537Q...
  • Page 77 Table of Contents Index Table of Contents Index...
  • Page 78 Great Plains, Mfg. 1525 E. North St. P.O. Box 5060 Salina, KS 67402...

This manual is also suitable for:

Turbo max 4000tm3500tm4000tmC2411h+

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