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GREAT PLAINS Turbo Max 2400TM Operator's Manual

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Operator Manual
Turbo Max 2400TM - 4000TM
Terra Max HT1100-20 - HT1100-40
Read the Operator's manual entirely. When you see this symbol, the subsequent
instructions and warnings are serious - follow without exception. Your life and the
lives of others depend on it!
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2021
Turbo Seeder
892-120M

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  • Page 1 Operator Manual Turbo Seeder Turbo Max 2400TM - 4000TM Terra Max HT1100-20 - HT1100-40 Read the Operator's manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Cover illustration may show optional equipment not supplied with standard unit.
  • Page 2 This Page Intentionally Left Blank...

  • Page 3: Table Of Contents

    OPERATION MANUAL TABLE OF CONTENTS INTRODUCTION .........................5 LIMITED WARRANTY ........................6 Orbit-Air / Zero-Max Identification ..................7 Safety Information ........................8 SAFETY Decals ........................9 Operator’s Manual Review ....................9 Operator Safety ......................10 Safety Guidelines......................10 Granular Chemical Safety....................11 Hydraulic Safety......................11 Transport Safety ......................11 Storage Safety ........................12 Orbit-Air Applicator .......................12 SET UP / OPERATION ......................15...
  • Page 4 OPERATION MANUAL Table of Contents (Continued) MAINTENANCE ........................24 Routine Maintenance / Inspection ..................24 Hydraulic Blower......................24 Bearings..........................25 Lubrication ........................26 Safety..........................27 Clutches………………………………………………………………........27 Metering Wheels….………....................29 Deflector Packages………....................30 Post-Season Maintenance ....................31 Pre-Season Maintenance.....................32 Troubleshooting ........................33 INDEX............................36 Page 4 Table of Contents...

  • Page 5: Introduction

    Further Assistance For additional help with understanding these assembly instructions or for any other assembly or setup related questions, please contact our service department at the following address: Great Plains Service Department 1525 E. North St. P.O. Box 5060 Salina, KS 67402-5060 Or call us at (800) 270-9302 to speak over the phone with a service representative.

  • Page 6: Limited Warranty

    Great Plains reserves the right to make changes in materials or design of the product at any time without notice. The warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct or consequential or contingent to property.

  • Page 7: Orbit-Air / Zero-Max Identification

    OPERATION MANUAL ORBIT-AIR / ZERO-MAX IDENTIFICATION Orbit-Air Serial Number / Model Number The Company places a serial / model number nameplate on the front of the Turbo-Seeder (above Zero-Max) for easy identification. For parts, service, or technical information, always provide your dealer with the model and serial number.

  • Page 8: Safety Information

    OPERATION MANUAL SAFETY INFORMATION This Operator’s Manual provides important safety messages that are posted on Orbit-Air applicators. ALWAYS read and obey all safety messages. Safety Alert Symbol Not all decals on the Orbit-Air Applicator have the safety alert symbol. This symbol alerts you to hazards that have the potential to kill or hurt you and/or others, or cause damage to equipment or property.

  • Page 9: Safety Decals

    OPERATION MANUAL SAFETY DECALS Keep safety decals clean and legible at all times. Replace decals that are missing or have become illegible. Safety decals are available from the factory. Safety Decal Installation • Be sure the installation area is clean and dry. •...

  • Page 10: Operator Safety

    OPERATION MANUAL Figure 1. Safety Decal Locations OPERATOR SAFETY Applicator owners must give operation instructions to employees or operators before allowing them to operate the applicator, and at least annually thereafter, according to OSHA (Occupational Safety and Health Administration) Regulation 1928.57. SAFETY GUIDELINES 1.

  • Page 11: Granular Chemical Safety

    OPERATION MANUAL 4. Ensure that all guards and shields are in place. Replace any that are damaged. 5. Do not allow riders on the applicator. GRANULAR CHEMICAL SAFETY 1. Read and strictly follow the manufacturer’s instructions found on the product container. 2.

  • Page 12: Storage Safety

    OPERATION MANUAL STORAGE SAFETY 1. Store the applicator on a firm, level surface. 2. Thoroughly clean the applicator before storing to avoid contaminating the surrounding area with chemical or seed residue. Dispose of the wash water in accordance with local standards and laws.
  • Page 13 OPERATION MANUAL 1. Hopper 4. Zero-Max Controller 2. Hydraulic Fan 5. Metering Chambers 3. Mounting Base 6. Metering Wheels The Orbit-Air applicator is designed to save time and operating costs by efficiently handling the following three different field jobs: • Economically band, broadcast, or place in-furrow dry materials •...
  • Page 14 OPERATION MANUAL Figure 3. Metering Wheel Decal An IMPORTANT metering wheel decal is located on the side of the Orbit-Air applicator for quick reference. Page Set Up / Operation...

  • Page 15: Set Up / Operation

    OPERATION MANUAL Wiring Instructions: 1) After mounting hopper convergent location for operator. 2) Locate wire components from parts carton and hardware bags. 3) Connect the ring terminals to a 12-volt power source. White Wire (+) Black Wire (-) 4) Connect the two 12 foot wire harness (L03-0003-010) to connectors on console and rout to connectors located on hopper.
  • Page 16 OPERATION MANUAL WIRING CONNECTIONS 6245DS-GP-S1 Page Set Up / Operation...

  • Page 17: Hydraulics

    OPERATION MANUAL HYDRAULICS The supplied hydraulic hoses require male adaptors of the same brand as the female connectors found on the tractor, combine, etc. To obtain optimum hydraulic function, some additional adjustments or equipment may be necessary. Consult your owner’s manual for operation of hydraulic system.

  • Page 18: Safe Operation

    OPERATION MANUAL SAFE OPERATION Efficient and safe operation of the Orbit-Air applicator requires that each operator read and understand the operating procedures and all related safety precautions outlined in this section. A Pre-Operation Checklist is provided. It is important, for both personal safety and to maintain the good mechanical condition of the applicator, that the Pre-Operation Checklist is followed.

  • Page 19: Control Unit

    OPERATION MANUAL CONTROL UNIT This applicator is equipped with an electrically operated control unit allowing operation of just the left or right metering sections and a master switch to turn off both metering sections. It also monitors manifold air pressure and metering shaft operation. The Green lights flash as shafts rotate.

  • Page 20: Air Pressure Gauge

    OPERATION MANUAL AIR PRESSURE GAUGE Figure 9. Air Pressure Gauge The manifold air pressure gauge indicates proper fan speed by measuring air pressure in the manifold in ounces/in.2. The gauge is wired to the pressure indicator light on the control unit. NOTE The Amber air pressure indicator on the Control Unit will go OFF if there is a problem.

  • Page 21: Closure Slides

    OPERATION MANUAL CLOSURE SLIDES Figure 10. Closure Slides 1. Top Position 4. Closed Position 2. Mid Position 5. Metering Wheels 3. Low Position The closure slides are located behind each metering wheel. They should be in the low position for small seed, mid position for granular chemicals, and in the top position for large seeds (refer to rate chart).
  • Page 22 OPERATION MANUAL Steps: After filling the hopper, set up a test course using two stakes placed 436 ft apart. Read the label and cautionary statements of the granular chemical or recommended rates for the seed you are using. Determine the rate you need to apply in pounds per acre.
  • Page 23 OPERATION MANUAL 3) Place a plastic bag around each deflector or tube end, securing it around the plastic tube, but leaving one-half of the top open to allow air to escape. 4) Start the blower. Adjust blower speed so air stream is adequate to carry product through delivery tubes. Low rates, small seeds start at 8 to 12 oz.

  • Page 24: Maintenance

    OPERATION MANUAL MINTENANCE This section provides information on daily and periodical maintenance of your applicator. Make sure to service all of these components after any lengthy period of non-use. You are responsible for the safe operation and maintenance of your applicator. Ensure that you and anyone else who is going to operate, maintain, or work on or around the applicator are familiar with the operating and maintenance procedures and related safety information contained in this manual.

  • Page 25: Bearings

    OPERATION MANUAL BEARINGS Check and clean bearings frequently for accumulation of dust or fine particles. Failure to do so may cause damage to shaft or sprockets. Binding of the shaft could cause a change in application rates. MANIFOLD CAUTION Failure to clear accumulation of debris may interfere with air passage and delivery of material.

  • Page 26: Lubrication

    OPERATION MANUAL LUBRICATION Figure 12. Grease Points 2. Bearing 3. Grease Fitting NOTE There are only 2 grease fittings on the Turbo-seeder. Grease all fittings daily during use to assure best operation and prevent undue wear of moving parts and drive shafts. Page Maintenance...

  • Page 27: Safety

    OPERATION MANUAL SAFETY 1. Refer to the Operator’s Manual for your machine. Follow all operating, maintenance, and safety information in the manual. 2. Place the implement on a firm, level surface. Lower all sections of the implement. 3. Exercise extreme caution when working around or with hydraulic systems. Depressurize the system when connecting or disconnecting the hose couplings.
  • Page 28 OPERATION MANUAL Troubleshooting 1. Clutch Symptom: Clutch will not engage Problem Possible Causes Low voltage supply Defective battery Faulty charging system Bad wiring or connectors Zero voltage Broken lead wire Open clutch coil, check coil resistance Faulty switch Blown fuse 2.

  • Page 29: Metering Wheels

    OPERATION MANUAL Changing Metering Wheels Each unit is furnished with different sets of metering wheels (Red in place and Black, Yellow & White as extra). They may be interchanged following this procedure: 1. Remove the 21-tooth sprocket from end of metering shaft. 2.

  • Page 30: Deflector Packages

    OPERATION MANUAL DEFLECTOR PACKAGES Instructions for mounting deflectors are shipped with each hopper / deflector package for the size & type of unit the Turbo-Seeder will be mounting on. Page Maintenance...

  • Page 31: Post-Season Maintenance

    OPERATION MANUAL POST-SEASON MAINTENANCE Before storing the applicator, check the following areas: 1. Remove the metering wheels and clean them. 2. Clean the inside of the hopper, especially the bottom corners. 3. Purge the delivery system by running the fan at operating speed. 4.

  • Page 32: Pre-Season Maintenance

    OPERATION MANUAL PRE-SEASON MAINTENANCE Before starting the season’s work, check the following areas: Bearings • Inspect the fan bearing and couplers for signs of damage caused by heat. • Turn the metering system by hand. If there is any binding or dragging, replace the worn bearing(s).

  • Page 33: Troubleshooting

    OPERATION MANUAL TROUBLESHOOTING Application Rates Condition Solution Individual shutoff slides in incorrect position Position properly (open, closed, and two intermediate positions Mathematical error made during field Recheck calculations calibration Catch sample not weighed accurately Weigh sample again Actual acreage less or more than calculated Check area covered Incorrect setting Check control setting or meter calibration...
  • Page 34 OPERATION MANUAL Condition Solution Metering wheels not turning Check electric drive motor, wiring, electric clutches, chains Product Caking in Hopper, Tubes, Metering Wheels or on Deflectors Condition Solution High humidity Clean and check periodically Water in hopper bottom Drain. Remove plug and thoroughly dry hopper Water in manifold Clear mixing chambers, remove plug from...
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  • Page 36: Index

    OPERATION MANUAL INDEX Maintenance Air Pressure Gauge Inspection Lubrication Grease Points Post-Season Pre-Season Safety Calibration Metering Wheel Changing Zero-Max Clutches Clutch Troubleshooting 28 & 33 Control Unit Functionality Wiring Instructions 15 & 16 Plate, Serial Number Post-Season Maintenance Deflector Packages Pre-Season Maintenance Grease Points Safety...
  • Page 37 OPERATION MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Page 37...
  • Page 38 Great Plains Mfg., Inc. 1525 E. North Street Salina, Kansas 67401 USA www.greatplainsmfg.com...

This manual is also suitable for:

Turbo max 4000tmTerra max ht1100-20Terra max ht1100-40

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