Vertiv eSure 60017372 Installation Manual

Power extend converter, mounting bracket and door kit

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eSure™ Power Extend Converter
Mounting Bracket and Door Kit
Installation Manual (IM60017372), Revision C
Kit Specification Number: 60017372

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Summary of Contents for Vertiv eSure 60017372

  • Page 1 eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372), Revision C Kit Specification Number: 60017372...
  • Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.
  • Page 3: Table Of Contents

    Installing the Power Extend Converter into a Distribution Position ..16 Important Safety Instructions ......................... 16 Restrictions ................................16 Preparing the Distribution Cabinet ....................17 Installing the Power Extend Converter(s) .................. 19 Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 4: Admonishments Used In This Document

    SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 5: Important Safety Instructions

    General Safety DANGER! Installation of this kit should only be performed by a qualified technician following approved safety procedures. If a qualified technician is not available, arrangements can be made with Vertiv to have the kit installed. DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
  • Page 6: Personal Protective Equipment (Ppe)

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 7: Esure™ Power Extend Converter Mounting Bracket And Door Kit Installation Instructions

    (capable of being set from 9.6 in-lbs to 72 in-lbs) 3/8” Drive Ratchet and Socket Set, insulated Power Extend Converter Kit (P/N 565050) (Model C48/58-1000B, Spec. No. 1C48581000B), quantity as needed Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 8: Mounting Bracket And Door Kit Contents

    Toggle Breaker Guard Kit, includes… (Qty. 27) L-Shaped Guard Brackets 566026 (Qty. 27) #6-32 x 3/16” Screws (Qty. 27) M3–0.5 x 5 mm Screws Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 9: Mounting Bracket And Door Kit Installation Procedure

    [ ] 3. Remove the front cover from the P/N 545277 distribution panel. See Figure 1. The front cover and mounting hardware will not be re-used. Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 10 Install Kit Left Side Mounting Bracket 6-32 x 3/8” Screw Torque to 9.6 in-lbs. Install Left Bracket Left Bracket 6-32 x 3/8” Screw Torque to 9.6 in-lbs. Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 11 (hardware will be tightened during power extend converter installation). Figure 3: Install Kit Front Mounting Bracket Install Front Bracket 6-32 x 3/8” Screw (DO NOT TIGHTEN) Front Bracket Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 12 Install Kit Right Side Bracket Install Right Bracket Right Bracket 6-32 x 3/8” Screw 6-32 x 3/8” Screw Torque to 9.6 in-lbs. (DO NOT TIGHTEN) Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 13 Install hardware to secure lower Door Lower front door to left side bracket. Mounting Location Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 14 Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 15 Installed View [ ] 12. Continue with the “Installing the Power Extend Converter into a Distribution Position” procedure starting on page 16. Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 16: Installing The Power Extend Converter Into Adistribution Position

    (busy hour average power) drawn by the load including any power loss in the cable. The peak power available from each unit remains at 1000 watts regardless of spacing or location. Use the calculator tool that can be obtained at https://www.vertiv.com/en-us/products-catalog/critical-power/dc-power- systems/esure-power-extend-converter-c4858-1000/#/downloads to determine the necessity, quantity and...
  • Page 17: Preparing The Distribution Cabinet

    (Torque to 72 in-lbs) Return Bar Distribution Panel Load Busbars Front View Connect Power Extend Converter Load Lead Here (Torque to 72 in-lbs) Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 18 1/4-20 x 5/8” Bolt 1/4-20 x 5/8” Bolt 1/4-20 x 5/8” Bolt (Torque to 72 in-lbs) (Torque to 72 in-lbs) (Torque to 72 in-lbs) Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 19: Installing The Power Extend Converter(S)

    The power extend converter is also furnished with an 8-inch long return wire jumper P/N 566207. The 8-inch long return wire jumper is not used with this mounting bracket kit. It is used in other kits. Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 20 This allows Power Extend Converter easy access to remove the Return Wire (P/N 564330) return lead if required. Power Extend Power Converter Extend Converter Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 21 [ ] 6. Once all power extend converters are installed, tighten the front mounting bracket to the left and right side mounting brackets. See Figure 3 and Figure 4. Torque hardware to 9.6 in-lbs. Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 22 [ ] 10. Ensure that there are no local or remote alarms active on the power system. [ ] 11. Enable the external alarms or notify appropriate personnel that this procedure is finished. Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 23 This page is intentionally blank. Vertiv | eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual (IM60017372) | Rev. C...
  • Page 24 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA IM60017372 (RC 06/2020)

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