Vertiv 48BA1200-23 Installation Manual

Vertiv 48BA1200-23 Installation Manual

Battery rack system
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NetSure™ -48 VDC
Battery Rack System
Installation Manual
Specification Number: 588820100, 588820200
Model Number: 48BA1200-19, 48BA1200-23

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Summary of Contents for Vertiv 48BA1200-23

  • Page 1 NetSure™ -48 VDC Battery Rack System Installation Manual Specification Number: 588820100, 588820200 Model Number: 48BA1200-19, 48BA1200-23...
  • Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
  • Page 3: Table Of Contents

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual TABLE OF CONTENTS Admonishments Used in this Document ......................... iv Important Safety Instructions ............................. v Static Warning ..................................viii 1 Installation Acceptance Checklist ..........................1 2 Mounting the Relay Rack ..............................1 3 Making Electrical Connections .............................
  • Page 4: Admonishments Used In This Document

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA) could...
  • Page 5: Important Safety Instructions

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv. General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
  • Page 6 Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Battery Refer to the battery manufacturer documentation for specific battery safety instructions. The following are general guidelines. WARNING! Correct polarity must be observed when connecting battery leads. WARNING! Special safety precautions are required for procedures involving handling, installing, and servicing batteries.
  • Page 7 Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD. Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done to determine the “hazard/risk” category, and to select proper PPE.
  • Page 8: Static Warning

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.
  • Page 9: Installation Acceptance Checklist

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual 1 Installation Acceptance Checklist Provided below is an Installation Acceptance Checklist. This checklist helps ensure proper installation and initial operation of the system. As the procedures presented in this document are completed, check the appropriate box in this list. If the procedure is not required for your installation site, also check the box in this list to indicate that the procedure was read.
  • Page 10 Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Figure 2.2 Relay Rack Floor Mounting Hole Dimensions (588820200) Figure 2.3 Optional Relay Rack Isolation Kit Mounting Typical 19” Relay Rack 1/2-inch 1/2-inch Typical 23” Relay Rack Flat Washer Flat Washer...
  • Page 11: Making Electrical Connections

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual 3 Making Electrical Connections 3.1 Observe the Following Admonishment DANGER! Batteries can produce explosive gasses and large amounts of electrical current. Read and follow the Safety Statement at the beginning of this document before proceeding.
  • Page 12: Battery Disconnect Circuit Breakers (If Furnished) External Alarm Connections

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual 3.4 Battery Disconnect Circuit Breakers (if furnished) External Alarm Connections If ordered, the battery disconnect circuit breakers are factory wired to an alarm card located at the top of the relay rack. The alarm card provides resistive battery and Form-C relay contacts for connection to external alarm circuits.
  • Page 13: Battery Connections To Respective Power System

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual 3.5 Battery Connections to Respective Power System Lug-terminated battery conductors must extend from the termination busbars located at the top of the Battery Rack System to the respective power system’s battery busbar and battery return busbar. Refer to the documentation provided with the power system for connections to the power system.
  • Page 14 Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Figure 3.3 Battery Lug Landing Locations and Dimensions 588820100 Top of Relay Rack -48V Battery and GND/RTN Busbars (some components removed for clarity) GND/RTN -48V Battery Customer Battery Cable Customer Battery Cable...
  • Page 15: Installing Batteries

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual 4 Installing Batteries 4.1 Observe the Following Admonishment DANGER! Batteries can produce explosive gasses and large amounts of electrical current. Read and follow the Safety Statement at the beginning of this document before proceeding.
  • Page 16 Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual If Battery Trays Are Equipped With Circuit Breakers: To connect the batteries to the Power System, turn ON the Battery Disconnect circuit breakers located on all battery trays. Figure 4.1 Installing Batteries into Battery Shelves (588820100)
  • Page 17 Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Figure 4.2 Installing Batteries into Battery Shelves (588820200) Connect Link Furnished Connect Link Furnished with Battery to these with Battery to these Two Terminals Two Terminals Connect Link Furnished with Battery to these...
  • Page 18: Installing Optional Front Battery Cover (23" Trays Only)

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual 4.4 Installing Optional Front Battery Cover (23” Trays Only) Procedure Follow the procedure in Figure 4.3. Figure 4.3 Installing Optional Front Battery Cover Use existing battery spacers. Existing front battery bracket.
  • Page 19: Installing Optional Circuit Breaker Guard

    Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual 4.5 Installing Optional Circuit Breaker Guard Procedure Follow the procedure in Figure 4.4. Figure 4.4 Installing Optional Circuit Breaker Guard Installed View 1. Remove this bracket. 2. Replace this hardware after removing existing bracket.
  • Page 20 Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual This page intentionally left blank.
  • Page 21 Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/...
  • Page 22 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2021 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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