Related Manuals for Optimum OPTImill BF 20V
Summary of Contents for Optimum OPTImill BF 20V
- Page 1 OPTIMUM ® M A S C H I N E N - G E R M A N Y Operating manual Version 4.0.2 Drilling-milling machine Part no. 3338120 Part no. 3338122 Part no. 3338125...
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Page 2: Table Of Contents
OPTIMUM ® M A S C H I N E N - G E R M A N Y Table of contents Safety Type plates ...............................6 Safety instructions (warning notes)......................7 1.2.1 Classification of hazards...........................7 1.2.2 Other pictograms ............................8 Intended use .............................8 Reasonably foreseeable misuses......................9... - Page 3 OPTIMUM ® M A S C H I N E N - G E R M A N Y Control and indicating elements ......................26 4.2.1 Control panel ............................27 Switching on the drilling-milling machine....................28 Switching off the drilling-milling machine....................28 Inserting a tool............................
- Page 4 OPTIMUM ® M A S C H I N E N - G E R M A N Y 7.12 Ersatzteilliste - Spare part list .........................61 Malfunctions Malfunctions on the drilling-milling machine ...................68 Appendix Copyright ..............................69 Terminology/Glossary..........................69 Change information manual........................69 Liability claims for defects / warranty ......................70...
- Page 5 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and prod- uct innovations guarantee state-of-the-art products and safety at any time.
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Page 6: Safety
Always keep this documentation close to the drilling-milling machine. INFORMATION If you are unable to solve a problem using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt email: info@optimum-maschinen.de... -
Page 7: Safety Instructions (Warning Notes)
OPTIMUM ® M A S C H I N E N - G E R M A N Y Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into various levels. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. -
Page 8: Other Pictograms
The drilling-milling machine must only be installed and operated in a dry and well-ventilated place. If the drilling-milling machine is used in any way other than described above, modified without the approval of the company Optimum Maschinen Germany GmbH then the drilling-mill- ing machine is being used improperly. -
Page 9: Reasonably Foreseeable Misuses
OPTIMUM ® M A S C H I N E N - G E R M A N Y WARNING! Heaviest injuries through improper use. It is forbidden to make any modifications or alterations to the operating values of the drilling-milling machine. - Page 10 M A S C H I N E N - G E R M A N Y We expressly point out that the guarantee will expire due to any constructive technical or proce- dural changes which had not been performed by the company Optimum Maschinen Germany GmbH.
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Page 11: Possible Dangers Caused By The Drilling-Milling Machine
OPTIMUM ® M A S C H I N E N - G E R M A N Y Possible dangers caused by the drilling-milling machine The drilling-milling machine was built using the latest technological advances. Nonetheless there remains a residual risk, since the drilling-milling machine operates with at high speeds, ... -
Page 12: Operator Positions
OPTIMUM ® M A S C H I N E N - G E R M A N Y Electrical specialist Due to his professional training, knowledge and experience as well as his knowledge of respec- tive standards and regulations the electrical specialist is able to perform works on the electrical system and to recognise and avoid any possible dangers himself. -
Page 13: Emergency-Stop Push Button
OPTIMUM ® M A S C H I N E N - G E R M A N Y If a safety device has been activated or has failed, the drilling-milling machine must only be used if you have removed the cause of the failure, ... -
Page 14: Protective Cover
OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.9.2 Protective cover The drilling / milling head is equipped with a protective cover. Protective cover WARNING! Only remove the protective cover when the mains plug of the drilling- milling machine is disconnected. -
Page 15: Safety Check
OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.10 Safety check Check the drilling-milling machine in regular intervals. Check all safety devices before each operation, once a week (with the machine in operation), ... -
Page 16: For Your Own Safety During Operation
OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.12 For your own safety during operation WARNING! Before activating the drilling-milling machine assure yourself that this will neither endanger other persons nor cause damage to equipment. -
Page 17: Technical Data
OPTIMUM ® M A S C H I N E N - G E R M A N Y Technical data The following information are the dimensions and indications of weight and the manufacturer‘s approved machine data. Electrical connection BF20V BF20L │... -
Page 18: Emissions
OPTIMUM ® M A S C H I N E N - G E R M A N Y Gear stage rapid [min 150 - 3000 Environmental conditions BF20V BF20L │ BF20LD Temperature 5 - 35 °C Humidity 25 - 80%... -
Page 19: Dimensions, Installation Plan Bf20V
OPTIMUM ® M A S C H I N E N - G E R M A N Y 2.11 Dimensions, installation plan BF20V Img.2-1: installation plan BF20V BF20V | BF20L | BF20LD Version 4.0.2 dated 2019-4-3 Translation of the original instructions... -
Page 20: Dimensions, Installation Plan Bf20L │ Bf20Ld
OPTIMUM ® M A S C H I N E N - G E R M A N Y 2.12 Dimensions, installation plan BF20L │ BF20LD Img.2-2: installation plan BF20L │ BF20LD BF20V | BF20L | BF20LD Page 20 Translation of the original instructions... -
Page 21: Installation Plan Of Optional Substructure
OPTIMUM ® M A S C H I N E N - G E R M A N Y 2.13 Installation plan of optional substructure Img.2-3: installation plan substructure 3353003 BF20V | BF20L | BF20LD Version 4.0.2 dated 2019-4-3 Translation of the original instructions... -
Page 22: Unpacking And Connecting
OPTIMUM ® M A S C H I N E N - G E R M A N Y Unpacking and connecting INFORMATION The drilling-milling machine is pre assembled. Scope of delivery Check immediately upon delivery of the drilling-milling machine if there are any transport dam- ages or loosened fastening screws. -
Page 23: Installation And Assembly
OPTIMUM ® M A S C H I N E N - G E R M A N Y Installation and assembly 3.3.1 Requirements regarding the installation site Organize the working area around the drilling-milling machine according to the local safety reg- ulations. -
Page 24: First Commissioning
Risk by using improper tool holders or operating them at inadmissible speeds. Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM. Only use tool holders in the intended admissible speed range. -
Page 25: Warming Up The Machine
OPTIMUM ® M A S C H I N E N - G E R M A N Y Lubricate the drilling-milling machine according to the lubricating plan. "Inspection and maintenance“ on page 44 Check if all spindles are running smoothly. The spindle nuts are re-adjustable. -
Page 26: Operation
OPTIMUM ® M A S C H I N E N - G E R M A N Y Operation Safety Commission the drilling-milling machine only under the following conditions: The drilling-milling machine is in proper working order. The drilling-milling machine is used as intended. -
Page 27: Control Panel
OPTIMUM ® M A S C H I N E N - G E R M A N Y 4.2.1 Control panel Img.4-2: control panel, front view Img.4-3: Control panel, back Pos. Designation Pos. Designation Clamping screw of spindle sleeve... -
Page 28: Switching On The Drilling-Milling Machine
OPTIMUM ® M A S C H I N E N - G E R M A N Y Main switch Switches the voltage supply on. The main switch is at the back of the control panel. Hand-actuated auxiliary switch Start / Stop Switches the machine on or off. -
Page 29: Inserting A Tool
OPTIMUM ® M A S C H I N E N - G E R M A N Y Inserting a tool 4.5.1 Installation WARNING! When milling operations are performed the cone seat must always be fixed to the draw- in rod. -
Page 30: Clamping The Workpieces
The optimum cutting speed mainly depends on the material and on the material of the tool. With tools (milling cutters) made of hard metal or ceramic insert it is possible to work with higher speeds than with tools made of high-alloy high speed steel (HSS). -
Page 31: Standard Values For Cutting Speeds
OPTIMUM ® M A S C H I N E N - G E R M A N Y 4.8.1 Standard values for cutting speeds [ m/min ] with high-speed steel and hard metal in conventional milling. Tool Steel Grey cast iron... -
Page 32: Standard Values For Speeds With Hss - Eco - Twist Drilling
OPTIMUM ® M A S C H I N E N - G E R M A N Y 4.8.2 Standard values for speeds with HSS – Eco – twist drilling Drill diameter Cooling Material 5600 3550 2800 2240 2000... -
Page 33: Digital Display For Spindle Sleeve Travel
OPTIMUM ® M A S C H I N E N - G E R M A N Y 4.10 Digital display for spindle sleeve travel 0 - 999.99mm Measuring range 0 - 39.371“inch 0.01mm Reading precision 0.0004“inch Power supply round cell CR2032 , 3 V 20 x 3,2mm Pos. -
Page 34: 4.10.1 Malfunctions
OPTIMUM ® M A S C H I N E N - G E R M A N Y Enter the offset value of a quill mechanism, based on your experience with the keys (3) or (4). Stop the operation mode "S" by pressing the button (6) again. -
Page 35: Assembly Of The Optional Adapter For A High Speed Motor
OPTIMUM ® M A S C H I N E N - G E R M A N Y Use the option of shifting if you need to swivel the drill-mill head to the left or to the right for working. -
Page 36: 4.13.1 Drawing Adapter For A High Speed Motor
OPTIMUM ® M A S C H I N E N - G E R M A N Y Loosen or completely unscrew the screw. Remove the mill head to the front. Screw position 266 Img.4-11: Safety bolt ... -
Page 37: Assembly Of The Column On The Lathe
OPTIMUM ® M A S C H I N E N - G E R M A N Y 4.14 Assembly of the column on the lathe The machine BF20V and BF20L covered by the standard DIN EN 13128 (milling machines, including drilling machines). -
Page 38: 4.14.1 Drawing Adapter
OPTIMUM ® M A S C H I N E N - G E R M A N Y 4.14.1 Drawing adapter Img.4-15: Adapter 3356572 BF20V | BF20L | BF20LD Page 38 Translation of the original instructions Version 4.0.2 dated 2019-4-3... -
Page 39: Dro 5 On Bf20Ld
OPTIMUM ® M A S C H I N E N - G E R M A N Y DRO 5 on BF20LD Display: three position display, one speed display Setting the resolution of the counting function Setting of counting direction ... -
Page 40: The Main Menu
OPTIMUM ® M A S C H I N E N - G E R M A N Y The main menu In the normal display state, press and hold the "PROG" key for three seconds to enter the main menu. -
Page 41: 5.4.3 Parameter Setting Of X-Axis
OPTIMUM ® M A S C H I N E N - G E R M A N Y Speed axis parameter Three-level menu, press "PROG" key to enter to modify the speed axis parameter. 5.4.3 Parameter setting of X-axis Sensor Setting of sensor type: Press "PROG"... -
Page 42: Parameter Setting Of Speed Axis
OPTIMUM ® M A S C H I N E N - G E R M A N Y 5.4.4 Parameter setting of speed axis Teeth amount of every turn (pulses per rev) Press the "PROG" key to enter the menu, selection range is 1~36, the increment or decrement is 1. -
Page 43: Maintenance
OPTIMUM ® M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection Maintenance Repair of the drilling-milling machine. ATTENTION ! -
Page 44: Inspection And Maintenance
OPTIMUM ® M A S C H I N E N - G E R M A N Y Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. For this reason, all the intervals are only valid for the authorised conditions. - Page 45 OPTIMUM ® M A S C H I N E N - G E R M A N Y Interval Where? What? How? Take-up screw taper gib Z axis Readjusting As required Z axis Img.6-2: Milling head Proceed as described under "Readjusting X and Y axis".
- Page 46 OPTIMUM ® M A S C H I N E N - G E R M A N Y Interval Where? What? How? Open the plug. Crank the milling head into the suitable height. Oil or grease the spindle nut and spindle.
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Page 47: Repair
The spindle bearing is lifetime-lubricated. It is not necessary to lubricate it again. Repair Request for a service technician of the company Optimum Maschinen Germany GmbH for all repairs. If the repairs are carried out by qualified technical staff, they must follow the indications given in these operating instructions. -
Page 48: Setting Instructions Control
OPTIMUM ® M A S C H I N E N - G E R M A N Y Setting instructions control Please find below a description to set the operating parameters, if required after replacement of the control and of the motor. - Page 49 OPTIMUM ® M A S C H I N E N - G E R M A N Y Potentiometer Measuring points Setting value Measuring range min. 1 M Ohm Only approximate value, perform setting via speed control measuring point 3...
- Page 50 OPTIMUM ® M A S C H I N E N - G E R M A N Y Setting CL Setting Torque Setting Acel D210 | BF16 | BF20V | BF20L | D250 | Page 50 Translation of the original instructions...
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Page 51: Ersatzteile - Spare Parts Bf20V │Bf20L │ Bf20Ld
OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts BF20V │BF20L │ BF20LD Kreuztisch - Cross table 7-1: Kreuztisch - Cross table BF20V | BF20L | BF20LD DE │GB... -
Page 52: Säule 1 Von 2 - Column 1 Of 2
OPTIMUM ® M A S C H I N E N - G E R M A N Y Säule 1 von 2 - Column 1 of 2 41-1 41-2 7-2: Säule 1 von 2 - Column 1 of 2 DE │GB... -
Page 53: Bf20Ld
OPTIMUM ® M A S C H I N E N - G E R M A N Y BF20LD 7-3: BF20LD BF20V | BF20L | BF20LD DE │GB Version 4.0.2 2019-4-3 Originalbetriebsanleitung... -
Page 54: Säule 2 Von 2 - Column 2 Of 2
Säule 2 von 2 - Column 2 of 2 47 46 41-1 7-4: Säule 2 von 2 - Column 2 of 2 BF20V_BF20L_BF20LD_parts.fm... -
Page 55: Fräskopf 1 Von 2 - Milling Head 1 Of 2
OPTIMUM ® M A S C H I N E N - G E R M A N Y Fräskopf 1 von 2 - Milling head 1 of 2 7-5: Fräskopf 1 von 2 - Milling head 1 of 2 BF20V | BF20L | BF20LD DE │GB... -
Page 56: Fräskopf 2 Von 2 - Milling Head 2 Of 2
OPTIMUM ® M A S C H I N E N - G E R M A N Y Fräskopf 2 von 2 - Milling head 2 of 2 90-1 H1.5 255-1 90-2 255-2 90-3 7-6: Fräskopf 2 von 2 - Milling head 2 of 2 DE │GB... -
Page 57: Bedienkonsole Und Schutzeinrichtung - Operation Panel And Protection Device
OPTIMUM ® M A S C H I N E N - G E R M A N Y Bedienkonsole und Schutzeinrichtung - Operation panel and protection device 165-12 164-3 Q1.6 Q1.7 126-11 165-1 T1.4 S1.1 R1.5 S1.6 P1.3 126-8... -
Page 58: Optionaler Unterbau - Optional Sub Structure
OPTIMUM ® M A S C H I N E N - G E R M A N Y Optionaler Unterbau - Optional sub structure 7-8: Unterbau - Sub structure DE │GB BF20V | BF20L | BF20LD Originalbetriebsanleitung Version 4.0.2 2019-4-3... -
Page 59: Schaltplan - Wiring Diagram - Bf20V │Bf20L
OPTIMUM ® M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram - BF20V │BF20L 7-9: Schaltplan-Wiring diagram BF20V | BF20L | BF20LD DE │GB Version 4.0.2 2019-4-3 Originalbetriebsanleitung... -
Page 60: Schaltplan - Wiring Diagram - Bf20V │Bf20L - 2 Kanalig
OPTIMUM ® M A S C H I N E N - G E R M A N Y 7.10 Schaltplan - Wiring diagram - BF20V │BF20L - 2 Kanalig 7-10: Schaltplan-Wiring diagram DE │GB BF20V | BF20L | BF20LD Originalbetriebsanleitung Version 4.0.2 2019-4-3... -
Page 61: Maschinenschilder - Machine Labels
OPTIMUM ® M A S C H I N E N - G E R M A N Y 7.11 Maschinenschilder - Machine labels 7.12 Ersatzteilliste - Spare part list Zeichnungs- Artikel- Menge Grösse nummer nummer Bezeichnung Designation Qty. Drawing no. - Page 62 OPTIMUM ® M A S C H I N E N - G E R M A N Y Führungsstück Connect collar DM14-01-13 0333812013 Messingstift Brass pin DM14-00-05 0333812014 Klemmhebel Adjust locating handle JBT 7270.12-1994 DM6 x 16 0333812015 Schraube Keilleiste...
- Page 63 OPTIMUM ® M A S C H I N E N - G E R M A N Y Hülse Endlagenanschlag Stopper x axis DM14-02-04 0333812062 X-Achse Rechteckmutter Wedgy nut DM14-02-05 0333812063 (Nutenstein) Skala X-Achse BF20 Table plate x axisBF20...
- Page 64 OPTIMUM ® M A S C H I N E N - G E R M A N Y 164-3 Gehäuse Steuerung Housing control boards DM14-10-04 033381201643 BF20V / 033381201651 BF20LV 165-1 Panel Gehäuse Panel housing BF20LD 165-2 Blende Cover...
- Page 65 OPTIMUM ® M A S C H I N E N - G E R M A N Y Gehäuse Fräskopf Housing milling head DM14-01-19 03338120238 Fräskopf kpl. Milling Head cpl. 03338120238CPL Abdeckung Cover DM14-01-12 03338120239 Senkschraube mit Countersunk screw...
- Page 66 OPTIMUM ® M A S C H I N E N - G E R M A N Y Sensor, number of Drehzahlsensor 03338120279 revolutions Optionaler Unterbau Optional sub structure Optionale Wanne Unterbau Optional pan sub structure 03338120281 Scheibe Washer...
- Page 67 OPTIMUM ® M A S C H I N E N - G E R M A N Y Motorkohle / carbon brush M - 1 Carbon brush motor 0340286 motor Schutzkontaktstecker Cable Sicherung Fuse 0340252 F1.2 Netzfilter Line filter...
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Page 68: Malfunctions
OPTIMUM ® M A S C H I N E N - G E R M A N Y Malfunctions Malfunctions on the drilling-milling machine Malfunction Cause / possible effects Solution The drilling-milling machine • Power-on sequence ignored. •... -
Page 69: Appendix 9.1 Copyright
OPTIMUM ® M A S C H I N E N - G E R M A N Y Appendix Copyright This document is copyright. All derived rights are also reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, neither partial nor total. -
Page 70: Liability Claims For Defects / Warranty
V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the frame of an additional guarantee are neither an acceptance of the defects nor an accept- ance of its obligation to compensate. -
Page 71: Storage
Example: not stackable - do not stack a second packing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those given here. -
Page 72: Disposal Of The Packaging Of New Devices
OPTIMUM ® M A S C H I N E N - G E R M A N Y 9.6.2 Disposal of the packaging of new devices All used packaging materials and packaging aids of the machine are recyclable and generally need to be supplied to the material reuse. -
Page 73: Product Follow-Up
OPTIMUM ® M A S C H I N E N - G E R M A N Y Product follow-up We are required to perform a follow-up service for our products which extends beyond ship- ment. We would be grateful if you could send us the following information: Modified settings ... - Page 74 M A S C H I N E N - G E R M A N Y EC Declaration of Conformity according to Machinery directive 2006/42/EC, Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt, Germany hereby declares that the following product...
- Page 75 OPTIMUM ® M A S C H I N E N - G E R M A N Y Index drill-mill head ..........34 Speed range ............30 Assembling ............23 Speeds ............... 17 Assembly Spindle seat ............17 on lathe ............37 Spindle sleeve manual ............
- Page 76 Quellenverzeichnis von Ihrem Fachhändler Metallbau Mehner Optimum Fräsmaschinen und CNC Fräsmaschinen: Optimum OPTImill BF 20V Übersicht OPTImill BF 20V • ◦ OPTImill BF 20V Ersatzteile ◦ OPTImill BF 20V Zubehör OPTImill Zubehör • Ihr Ersatzteil nicht in den Listen? Direkt zum >>Formular Download<<. Tragen sie Ihr Maschinenmodell, samt Bauteil und Artikelnr.