Optimum OPTImill MZ 25 Operating Manual
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Optimum OPTImill MZ 25 Operating Manual

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Operating Manual
Version 1.0.4
Milling machine
Part no. 3346235
GB

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Summary of Contents for Optimum OPTImill MZ 25

  • Page 1 Operating Manual Version 1.0.4 Milling machine Part no. 3346235...

  • Page 2: Table Of Contents

    Table of contents Safety Glossary of symbols ............................6 Rating plate..............................6 Safety instructions (warning notes)........................ 7 1.3.1 Classification of hazards ........................7 1.3.2 Other pictograms..........................7 Intended use ..............................8 Reasonably foreseeable misuse........................9 1.5.1 Avoiding misuse ..........................9 Possible dangers posed by the milling machine..................
  • Page 3 3.6.1 Anchor-free mounting ........................27 3.6.2 Anchored mounting.........................27 First commissioning............................29 One-component paint ...........................29 Cleaning the machine...........................30 3.9.1 Lubrication and oil levels ........................30 3.10 Function testing and mounting of accessories .....................30 3.11 Warming up the machine ..........................30 3.12 Electrical connection ............................30 3.12.1 Regulated drives in connection with residual current devices ............32 3.12.2 Protection from Dangerous Shock Currents, use of ELCBs ............32 3.12.3 Current in the protective earth conductor - Leakage current ............32 3.12.4 When the ELCB triggers .........................33...
  • Page 4 5.4.9 Filling, checking oil tank, gear ......................63 5.4.10 Clearance adjustment of the guide of the machine stand in the Z axis.......... 64 5.4.11 Play adjustment of the guide in the X axis ..................65 5.4.12 Play adjustment of the guide in the Y axis ..................66 5.4.13 Adjusting the spindle bearing ......................
  • Page 5 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and pro- duct innovations guarantee state-of-the-art products and safety at any time.

  • Page 6: Safety

    Safety This part of the operating instructions explains the meaning and use of the warning notes included in these operating instructions,  defines the intended use of the milling machine,  points out the dangers that might arise for you or others if these instructions are not obser- ...

  • Page 7: Safety Instructions (Warning Notes)

    Safety instructions (warning notes) 1.3.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. Alarm expres- Symbol Definition / consequence...

  • Page 8: Intended Use

    We expressly point out that the guarantee or CE conformity will expire, if any constructive, tech- nical or procedural changes are not performed by the company Optimum Maschinen Germany GmbH. It is also part of the intended use that you the limits of performance of the milling machine are observed, ...

  • Page 9: Reasonably Foreseeable Misuse

    It is forbidden to make any modifications or alternations to the operating parameters values of the milling machine. They could pose an accident hazard to persons and cause damage to the milling machine. Reasonably foreseeable misuse Any other use other than that specified under "Intended use" or any use beyond the described use shall be deemed as non-intended use and is not permissible.

  • Page 10: Possible Dangers Posed By The Milling Machine

     Sufficiently lubricate the machine. WARNING! Do not use the quick action drill chuck for milling tools. Never clamp a milling cutter into a quick action drill chuck. Use a collet chuck with collets for the end mill. When milling make sure that ...
  • Page 11 Consequently, the warning notes refer both to the use of the milling machine and to its main- tenance. Determine clearly and explicitly who will be responsible for the different activities on the milling machine (operation, setting up, maintenance and repair). Please note the name of the respon- sible person into an operators´s log.

  • Page 12: Authorized Persons

    1.7.2 Authorized persons INFORMATION Sufficient expertise is required for working on the milling machine. No one must work on the machine without having the necessary training, not even for a short while. WARNING! Inappropriate operation and maintenance of the milling machine constitutes a danger to the personnel, objects and the environment.

  • Page 13: Lockable Master Switch

    WARNING! If you bypass, remove or override a safety device in any other way, you are endangering yourself and other persons working with the milling machine. The possible consequences include:  injuries due to tools, workpieces or fragments hereof which are flying off at high speed, ...

  • Page 14: Emergency-Stop Push Button

    1.9.2 Emergency-stop push button ATTENTION! If a emergency-stop push button is activated, the drives are stopped with the maximum possible braking torque. The spindle drive continues to run for a while depending on the moment of inertia of all components and the mass of the tool in use. Press the emergency stop button only if there is a risk! If this push button is actuated in order to switch off the milling machine in the standard operation the tool or workpiece might get damaged.

  • Page 15: Prohibition, Warning And Mandatory Signs

    1.9.5 Prohibition, warning and mandatory signs INFORMATION All warning and mandatory signs must be legible. They must be checked regularly. 1.10 Safety check Check the milling machine at least once per shift. Inform the person responsible immediately of any damage, defects or changes in the operating function. Check all safety devices at the beginning of each shift (when the machine is operated continuously), ...

  • Page 16: Personal Protective Equipment

    1.11 Personal protective equipment For certain work personal protective equipment is required. Protect your face and your eyes: Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards. Wear protective gloves when handling pieces or tools with sharp edges. Wear safety shoes when you assemble, disassemble or transport heavy components.

  • Page 17: Switching-Off And Securing The Milling Machine

    Check if they are working properly! 1.15 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".

  • Page 18: Electronics

    1.16 Electronics Have the machine and/or the electric equipment checked regularly. Immediately eliminate all defects such as loose connections, defective wires, etc. A second person must be present during work on live components to disconnect the power in the event of an emergency. Disconnect the machine immediately if there is a malfunction in the power supply! Comply with the required inspection intervals in accordance with the factory safety directive, operating equipment inspection.

  • Page 19: Technical Specification

    Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. The calculated envisaged life of the machine to EN ISO 13849 and EN ISO 12100 is at least 10 years with a daily operation of 8h at 220 working days per year when keeping to the ambient conditions, proper use and keeping to the required main- tenance intervals.

  • Page 20: Horizontal Spindle

    Horizontal spindle Spindle seat ISO 40 Distance horizontal spindle - cross table [mm] 70 - 400 Spindle speeds Gear stage slow [ rpm ] 50 - 265 Gear stage rapid [ rpm ] 360 - 1890 Gear stages Table feed max.

  • Page 21: Emissions

    Supply of lubrication points manual Tank capacity 2.17 Environmental conditions Temperature 19 - 21 °C (for an optimum milling result) permissible range + 10° to + 35°C Admissible relative humidity 5...90 % no condensation 30% to 90% at 35°C 90 % at 21°C Compressed air 700...1060 hPa...

  • Page 22: Tools And Tool Holding Fixtures

    Furthermore, it is possible that the admissible exposure level might be different from country to country due to national regulations. This information about the noise emission should, however, allow the operator of the machine to more easily evaluate the hazards and risks. CAUTION! Depending on the overall noise exposure and the basic threshold values, machine operators must wear appropriate hearing protectors.

  • Page 23: Dimensions

    2.20 Dimensions A - A Center of gravity Technical specification MZ2S Version 1.0.4 - 2020-09-08 Translation of original instructions...

  • Page 24: Delivery, Interdepartmental Transport, Assembly And Commissioning

    Delivery, interdepartmental transport, assembly and commissioning Notes on transport, installation, commissioning Improper transport, installation and commissioning is liable to accidents and can cause damage or malfunctions to the machine for which we do not assume any liability or guarantee. Transport the scope of delivery secured against shifting or tilting with a sufficiently dimen- sioned industrial truck or a crane to the installation site.

  • Page 25: Unpacking The Machine

    Unpacking the machine INFORMATION The milling machine is delivered pre-assembled. It is delivered in a transport box. After the unpacking and the transportation to the installation site it is necessary to mount and assemble the individual components of the milling machine. Install the machine close to its final position before unpacking.

  • Page 26: Load Suspension Point

    Load suspension point WARNING! Before lifting the milling machine, check that all clamping screws of the milling table and the spindle head are tightened. The milling machine is lifted by eyebolt using a fork-lift truck or crane.  Screw the eyebolt included in the delivery into the milling head. ...

  • Page 27: Machine Mounting

    INFORMATION In order to attain good functionality and a high processing accuracy as well as a long service life of the machine, the place of installation should fulfil certain criteria. Please observe the following points: The device must only be installed and operated in a dry and well-ventilated place. ...
  • Page 28 Abb.3-2: Foundation plan  Drilled core holes with a diameter of 120 to 150mm and a depth of 200mm are provided in the foundation.  Raise the machine from the floor and centre in the inner drill holes with the anchor screws. ...

  • Page 29: First Commissioning

    This process is not reversible, i.e. the binding agent can- not be re-softened. The company Optimum Maschinen Germany GmbH does not assume any guarantee for sub- sequent damages due to unsuitable cooling lubricants.

  • Page 30: Cleaning The Machine

    Cleaning the machine ATTENTION! Do not use compressed air to clean the machine. Your new milling machine must be completely cleaned after unpacking to ensure that the moving parts and sliding surfaces cannot be damaged when the machine is operated. Prior to delivery, all blank parts and sliding surfaces in each unit are appropriately lubricated to protect against rust in the period before commissioning.
  • Page 31 Please check that the type of current, voltage and protection fuse correspond to the values spe- cified. A protective earth ground wire connection must be available. Min. terminal cross-section per phase and grounding: 2.5mm  Electric connected load: 4 KVA ...

  • Page 32: Regulated Drives In Connection With Residual Current Devices

    3.12.1 Regulated drives in connection with residual current devices Speed-controlled drives are one of the standard equipment in machine and plant construction and perform various tasks. Compared to a simple motor, the electronic rectifiers or converters require some special features for the necessary safety measures for electrical safety. Depend- ing on the application, the use of a fault current protection device, differential current monitor- ing or insulation monitoring can make more sense.

  • Page 33: When The Elcb Triggers

    To avoid an operating fault, you need an AC/DC-sensitive ELCB. Be absolutely sure which leakage current security is necessary for dangerous body currents, as regulated in DIN VDE 0100 part 410, at your mains connection. 3.12.4 When the ELCB triggers Pulse current - sensitive ELCB type A ...

  • Page 34: Operation

    Operation Overview Pos. Designation Item Designation Control panel with Newall DP700 position Spindle horizontal milling display  Clamping the tool on page 45  DP700 Quick start guide on page 50 Chip and spray guard Emergency-stop Hand crank table motion manual Spindle gear Hand crank milling head Spindle vertical milling...

  • Page 35: Control Panel, Spindle Drive And Drive, Table Feed

    4.1.1 Control panel, spindle drive and drive, table feed Fig.4-1: Control panel Pos. Designation Item Designation Rev counter Push button table feed "On/Off" Push button "Rapid traverse" X-Y-Z axis Emergency stop button Coolant pump "On/Off" stepless feed speed Z axis Rotational direction spindle stepless feed speed X-Y axis Push button, spindle drive "On/Off"...

  • Page 36: Control Panel Spindle Gear

    4.1.2 Control panel spindle gear WARNING! Never grip the tool to rotate the spindle as this may engage a gear setting. ATTENTION! Only change speeds and gear settings when the machine is at a stop.  Use the direct run button to facilitate the engaging of gear settings. Vertical spindle gearbox switch on page 36 Fig.4-2:...

  • Page 37: Direct Run

    Direct run Use the torque button to facilitate the engaging of gear settings. The spindle begins to rotate providing the torque button is pressed. For this, the spindle guard must be closed. Press the torque button only briefly. The spindle drive on the control panel must be switched on for it. Direct run spindle Direct run Emergency stop button...

  • Page 38: Operational Modes Of The Machine

    Operational modes of the machine Manual operation with the hand wheels on the cross table.  - The protective housing should be closed, the spindle guard must be set to high. The pro- tective housing must be closed if the cooling equipment is used. Operation with the automatic table feed.

  • Page 39: Selecting The Speed

    The optimum cutting speed mainly depends on the material and on the material of the tool. Hig- her speeds are possible with tools (mills) made from hard metal or cutting ceramics than with tools made from high-alloy high speed steel (HSS).

  • Page 40: Setting The Spindle Speed And Start Spindle Rotation

    4.10.2 Setting the spindle speed and start spindle rotation  Switch the drive motor on the control panel to "ON".  Set the speed on dial. Where necessary, use button direct run.  Put the gear switch to position "1" for vertical milling. ...

  • Page 41: Milling Capacity Of The Machine

    4.11 Milling capacity of the machine The diagram shows the possible milling depths and the feed rate for each mill diameter. Example: Ø = 50 mm, t = 8 mm Result Feed rate = 50 mm/min Example: Ø = 50 mm ; Feed rate = 70 mm/min ; Result t = 6 mm The values refer to low-carbon, unalloyed steel, e.g.

  • Page 42: Activate / Deactivate Automatic Table Feed

    4.12 Activate / deactivate automatic table feed The feed drives consist of a universal helical gear and an inverter motor in each axis. The feed force is 1600 N with a continuously adjustable feed from 0.05 metres per minute to 0.45 metres per minute.

  • Page 43: Rotate Milling Head Vertically

    4.13 Rotate milling head vertically  Loosen clamping screws and rotate milling head to 90°.  Re-tighten clamping bolts. Clamping bolts Scale angle of rotation Key to loosen 4.13.1 Aligning the milling head INFORMATION The milling head should be aligned after resetting to the initial position with a dial indicator so that holes can be produced with the spindle sleeve at a right angle.

  • Page 44: Fastening Horizontal Table

    4.14 Fastening horizontal table CAUTION! When milling with the vertical milling table - horizontal table is dismantled, chip and spray guard is dismantled - e.g. when mounting a dividing apparatus on the vertical table -, the machine operator must take additional precautions to ensure safe operation. We recommend mounting e.g.

  • Page 45: Clamping The Tool

    4.15 Clamping the tool WARNING! Entanglement hazard by the rotating drawbar! When horizontal milling the drawbar extends from reverse side of the milling head. The operating company must ensure appropriate measures by the entrance to the rear of the milling machine. WARNING! When milling operations are performed the cone seat must always be fixed to the draw- in rod.

  • Page 46: Adjusting Spindle Guard

    4.17 Adjusting spindle guard When drilling, adjust the spindle guard to the appropriate height with the spindle sleeve lever. When milling with closed protective housing, the spindle guard can be set to its Spindle sleeve lever top position. INFORMATION The spindle rotation is only released when the spindle guard is closed.

  • Page 47: Horizontal Milling With Counter-Bearing

    4.18.1 Horizontal milling with counter-bearing CAUTION! Always mount counter-bearing if machining with a side milling cutter and set the gear switch of vertical spindle to "0".  Rotate the vertical milling head 90 ° and firmly clamp the clamping lever of the quill. ...

  • Page 48: Horizontal Milling Without Counter-Bearing

    4.18.2 Horizontal milling without counter-bearing CAUTION! Vertical milling with suitable clamping is always preferable to the horizontal milling without counter-bearing, since the spindle protection has to be dismantled. Put the gear switch for vertical milling to position "0".  Rotate the vertical milling head 90° so that the quill lever is up, and firmly clamp the clam- ...

  • Page 49: Arbors For Side Milling Cutter

    4.18.3 Arbors for side milling cutter Arbors for horizontal milling, morse tapers and adapters. Spare parts Optional, Arbor ISO 40 with counter-bearing 16mm external diameter Optional, Arbor ISO 40 with counter-bearing 22mm external diameter Optional, Arbor ISO 40 with counter-bearing 27mm external diameter Arbor ISO 40 with counter-bearing 32mm external diameter...

  • Page 50: Dp700 Quick Start Guide

    4.20 DP700 Quick start guide For the complete manual please download from: http://newall.com , Click technical Support to access the download page. Warnings The mains supply is connected into a switch mode power supply (separate from your DP700) via a detachable supply cord supplied.
  • Page 51 Understanding the Keypad Message Axis 1 Display Axis 2 Axis 3 Power Digifind / Reference Axis Selection Key Switches between Zero and Axis Preset modes Switches between Absolute and Incremental modes Numeric Keys Switches between Inch and mm display Enter Key Information selection (scrolls through options on Message display)
  • Page 52 Setting up the Unit How to enter setup F U N C S s e t u p display shows Until display shows S E T U P C O d E ? ( 1 9 3 7 ) Default Settings Optional Settings s e t u p f r a n c a i s...

  • Page 53: Maintenance

    The milling machine has been painted with varnish. This fact must be taken into account when selecting your cooling lubricant. Optimum Maschinen Germany GmbH does not accept any liability for subsequent damages due to unsuitable cooling lubricants. The flashpoint of the emulsion must be higher than 140°C.

  • Page 54: Safety

    The products must comply with the provisions of the current statutory regulations and the  employers' liability insurance association. Request documentation for the products such as the product description VKIS and EC  safety data sheet from the cooling lubricants manufacturer. The EC safety data sheet gives you information about the water hazard class.

  • Page 55: Repair

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.

  • Page 56: Inspection And Maintenance

    Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con-  ditions. Technical specification on page 19 Check Interval Where?
  • Page 57 Check Interval Where? What? How?  Lubricate with grease.  Ball screw, X axis on page 61 Lubricating Check oil level, Top up as required. Check, refill Change oil as required.  Filling, checking oil tank, gear on page 63 Check the wipers on the slides.
  • Page 58 Check Interval Where? What? How?   Obligations of the operating company on page  Electronics on page 18 Electrical inspection  Validation on page 54 MZ2S Translation of original instructions Version 1.0.4 - 2020-09-08...

  • Page 59: Cleaning The Chip Tray

    5.4.1 Cleaning the chip tray  Open the left or right cover for cleaning the chip tray. CAUTION! Wear protective gloves and use suitable tools to remove the chips. Abb.5-1: Side cleaning cover, chip tray 5.4.2 Cleaning and replacing of the polycarbonate windows WARNING! The polycarbonate inspection windows are part of the safety equipment on your milling machine.

  • Page 60: Cleaning The Electrical Cabinet

    5.4.3 Cleaning the electrical cabinet Although the electrical cabinet is con- structed to shut off external air, foreign parti- cles such as dust and dirt may enter the cabinet when the door is open. Accumulation of foreign particles on the printed circuit boards or other electronic components could cause machine malfunc- tion.

  • Page 61: Lubricating The Milling Head

    5.4.5 Lubricating the milling head Using a grease gun, lubricate the lubricating nipples weekly with about 100ml of grease with a lithium-soap base, e.g. Mobilux 3. Check the smooth running of the bearings after lubrication.  Adjusting the spindle bearing on page 67 Lubricating nipple Lubricating nipple Abb.5-3: Lubricating nipple milling head...

  • Page 62: Ball Screw, Y Axis

    5.4.7 Ball screw, Y axis Using a grease gun, lubricate the lubricating nipple monthly with about 50ml of grease with a lit- hium-soap base, e.g. Mobilux 3. Check the smooth running of the ball screw after lubrication. Lubricating nipple Abb.5-5: Spindle, Y axis 5.4.8 Ball screw, Z axis...

  • Page 63: Filling, Checking Oil Tank, Gear

    5.4.9 Filling, checking oil tank, gear The oil must be visible in the inspection glass. The fill level in the oil inspection glass is between 0.35 litres and 0.4 litres. If the oil inspection glass is dirty or the oil level is not visible, the oil must be changed.

  • Page 64: Clearance Adjustment Of The Guide Of The Machine Stand In The Z Axis

    5.4.10 Clearance adjustment of the guide of the machine stand in the Z axis By adjusting the V-ledge at the top and/or bottom.  Dismantle the wiper releasing the adjusting screw.  Dismantle the chip tray and cover plate of the spindle. ...

  • Page 65: Play Adjustment Of The Guide In The X Axis

    5.4.11 Play adjustment of the guide in the X axis By adjusting the V-ledge to the left and/or right.  Dismantle the horizontal table.  Open the left and right bearing covers. Perform measurement on the left: If possible, use a dial gauge with drag pointer. ...

  • Page 66: Play Adjustment Of The Guide In The Y Axis

    5.4.12 Play adjustment of the guide in the Y axis By adjusting the V-ledge at the front and/or rear.  Remove the sheet cover to the rear of the spindle bearing block.  Remove protective cover on the front - if present. Perform measurement on the front: If possible, use a dial gauge with drag pointer.

  • Page 67: Adjusting The Spindle Bearing

    5.4.13 Adjusting the spindle bearing Vertical spindle  Remove the top cover and unscrew drawbar, remove.  Loosen the stud screws on the bearing nut.  Slightly adjust the play in the bearing with the bearing nut. Draw bar cover Bearing nut Abb.5-11: Adjust vertical spindle bearing Horizontal spindle...

  • Page 68: Maintenance And Replacement Of The Wiper

    5.4.14 Maintenance and replacement of the wiper Wipers are used on each sliding rail. The wipers are used to prevent the penetration of impuri- ties on the sliding rail. Check the wipers at regular intervals. Carefully check for unusual wear, scratches or damage caused by chips.

  • Page 69: Cooling Lubricants And Tanks

    Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant. Cooling lubricant circuits and tanks for water-cooling lubricant mixtures must be completely emptied, cleaned and disinfected as needed, but at least once per year or every time the coo- ling lubricant is replaced.

  • Page 70: Inspection Plan For Water-Mixed Cooling Lubricants

    5.6.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment intervals noticeable Appearance, odour daily Find and rectify causes, changes e.g. skim off oil, check filter, ventilate cooling lubricant system pH value Laboratory techniques...

  • Page 71: Ersatzteile - Spare Parts

    Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No.  Maschinenbezeichnung - Machines name  Herstellungsdatum - Date of manufacture  Artikelnummer - Article no. ...
  • Page 72 DE | GB Ersatzteile - Spare parts...

  • Page 73: Baugruppe Fräskopf - Machine Ram Assembly

    Baugruppe Fräskopf - Machine ram assembly Ersatzteilliste Baugruppe Fräskopf - Machine ram assembly part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Maschinenarm Machine Ram UM31001-02S 03346225101 Vertikale Getriebewelle Vertical Transmission Shaft UM31005-04 03346225102 Zahnrad Helical Gear M2x29T-RH 03346225103 Adapter Adapter...

  • Page 74: Kreuzschlittenanordnung - Cross Slide Assembly

    Kreuzschlittenanordnung - Cross slide assembly Ersatzteilliste Kreuzschlittenanordnung - Cross slide assembly part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Gehäuse Housing UM31002-02S 03346225201 Abstandshalter Spacer UM31031 03346225202 Y-Achse Kugelumlaufspindel Y axis Ball Screw Tr25xP5--LH 03346225203 Ring ring UM33060 03346225204 Lagerbock...

  • Page 75: Horizontales Spindelsystem - Horizontal Spindle System Assembly

    Schraube Screw M6x16L 03346225222 Endanschlag Limit Block U1216-25 03346225223 Aluminiumschiene Aluminum Rail 300L 03346225224 Aluminiumteller Aluminum Plate 38-AL-450 03346225225 Horizontales Spindelsystem - Horizontal spindle system assembly Ersatzteilliste horizontales Spindelsystem - Horizontal spindle system part list Menge Grösse Artikelnummer Bezeichnung Designation Qty.

  • Page 76: Vertikales Spindelsystem - Vertical Spindle Assembly

    Vertikales Spindelsystem - Vertical spindle assembly Vertikales Spindelsystem - Vertical spindle assembly Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Gehäuse Housing UM41090 03346225401 Platte Plate UM41092-02 03346225402 Klemmring Lock Block UM41110 03346225403 Stahlstift Steel Pin 5x16 03346225404 Kegelradgetriebe Bevel Gear M3x42TU 03346225405...

  • Page 77: Handgriff Spindelsystem - Spindle Handle System Assembly

    Nutmutter Bearing Nut YSP-M68XP2.0 03346225418 Nutmutter Bearing Nut YSR M50xP1.5 03346225419 Stellschraube Set Screw M10x10L 03346225420 Sperrgriff Lock Handle M12x20L 03346225421 Kugellager Angular Bearing 7016C 03346225422 Kugellager Angular Bearing 7014C 03346225423 Kugellager Angular Bearing 7010C 03346225424 Haltering Retaining Ring STW48 03346225425 Spindelgriffsystem Spindle Handle System...

  • Page 78: Baugruppe Vertikales Spindelgetriebesystem - Vertical Spindle Transmission System Assembly

    6.11 Baugruppe Vertikales Spindelgetriebesystem - Vertical Spindle Transmission System Assembly Ersatzteilliste Vertikales Spindelgetriebesystem - Vertical Spindle Transmission System Assembly part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Gehäuse Housing UM41095 03346225601 Kegelradgetriebe Bevel Gear UM41117 03346225602 Abstandshalter Spacer UM41097-02 03346225603...

  • Page 79: Baugruppe Arbeitstisch - Working Table Assembly

    6.12 Baugruppe Arbeitstisch - Working table assembly Ersatzteilliste Baugruppe Arbeitstisch - Working table assembly part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Halter Holder 880x250mm 03346225701 Halter Holder UM33013-01 03346225702 Stützstange Support Rod UM33020a 03346225703 ring ring UM33060 03346225704 Abdeckung für X-Achse...

  • Page 80: Handrad System X Y Achse - X Y Axis Handle Wheel System

    Kugelumlaufspindelabdeckung Ball Screw Cover UM37007 03346225710 Motorsitz Motor Seat UM37060 03346225711 Abdeckung Cover UM37009 03346225712 Buchse Bushing UM37010 03346225713 Getriebewelle Gear shaft UM37011 03346225714 Servomotor Riemenscheibe Servo Motor Pulley 5Mx18Tx20W 03346225715 X-Achsen-Motorriemenscheibe X axis Motor Pulley HTD-5Mx54Tx20W 03346225716 Abstandshalter Spacer 20x30x10t 03346225717 DRO-Platte für X-Achse...

  • Page 81: Handrad System Z Achse - Z Axis Handle Wheel System

    6.14 Handrad System Z Achse - Z axis Handle Wheel System Handrad System Z Achse - Z Handle Wheel System Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Handrad Handle X504097 033462258011 Ring Ring X204065 033462258022 Hülse Sleeve X204067 033462258033 Skalenring Scale ring...

  • Page 82: Baugruppe Maschinenrahmen - Machine Frame Assembly

    6.15 Baugruppe Maschinenrahmen - Machine Frame Assembly Baugruppe Maschinenrahmen - Machine Frame Assembly Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Maschinenrahmen Machine Frame UM32001-02S 03346225901 Keilleiste 22x500 03346225902 Abdeckung Cover UM32005 03346225903 Abdeckung Cover UM32051 03346225904 Abdeckung Cover UM32052 03346225905 Messingstück...

  • Page 83: Getriebesystem Y-Achse - Y Axis Transmission System

    Motorplatte Motor plate UM37063 03346225916 Nivelir Maschinenfuß Leveling Pad B505-1 03346225917 Kühlmittelstand Coolant Stand UM44012 03346225918 Spannschraube Tension Screw M20xP2.5x55L 03346225919 Riemenscheibe Belt HTD-5Mx20- 690L 03346225920 Keilriemen V-Belt A 81” 03346225921 Motor Motor PF22-0400-7.5S4-28N 03346225922 Grif Flexible Handle R83-M12x40L-Y 03346225923 Ölschauglas Oil Sight Glass 3/4”PT...

  • Page 84: Baugruppe Maschinensattel - Machine Saddle Assembly

    6.17 Baugruppe Maschinensattel - Machine Saddle Assembly Baugruppe Maschinensattel - Machine Saddle Assembly Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Sattel Saddle UM33001-01S 033462251201 Messingstück Brass Piece UM33001-a 033462251202 Keilleiste 19x510L 033462251203 Stopper Stopper UM33006-a1 033462251204 Keilleiste 29x585L 033462251205 Bodenschutzhülle Bottom Protecting Cover...
  • Page 85 Hülse Sleeve UM37046 033462251214 Schalterhalterung Switch Bracket UM37053 033462251215 Scheibe Washer 033462251216 Endanschlag Lock Block UM43005 033462251217 Z-Achse Kugelumlaufspindel /Mutter Z axis Ball Screw & Nut SFML0325T-4L-527mm 033462251218 DRO-Platte DRO Plate UM43019 033462251219 Kegelrad Bevel Gear M2x36T-RH 033462251220 Ring Collar UM43070 033462251221 Platte...

  • Page 86: Z-Achsen-Bedienungssystem - Z Axes Operation System

    6.18 Z-Achsen-Bedienungssystem - Z axes operation system Ersatzteilliste Bediensystem Z Achse - Z axes Operation System part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no. Halterung Bracket UM43051 Gehäuse Housing UM43053-BS Distanzstück Spacer Ø25x15.6 UM43052 Welle Shaft UM43054 033462201604...

  • Page 87: Gegenlager Horizontalfräsen - Horizontal Steady Device

    6.19 Gegenlager Horizontalfräsen - Horizontal Steady Device Ersatzteilliste Werkzeugliste Horizontalbearbeitung - Horizontal Tools List part list Artikelnumme Menge Grösse Verweis Bezeichnung Designation Qty. Size Reference Item no. Ø16mm 033462202201 Langer Fräsdorn (Optional) Longer Cutter Arbor (Option) NT40-16D-asm (ISO40) Ø22mm 033462202202 Langer Fräsdorn (Optional) Longer Cutter Arbor (Option) NT40-22D-asm...

  • Page 88: Werkzeugliste Horizontalbearbeitung Optional - Optional Horizontal Tools List

    6.20 Werkzeugliste Horizontalbearbeitung Optional - Optional Horizontal Tools List Ersatzteilliste Gegenlager Horizontalfräsen - Horizontal Steady Device part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Horizontale Stützeinrichtung Horizontal Steady Device Öl Buchse Oil Bushing SPB303815 033462202102 Leiste 20x65 033462202103 Nadellager Needle Bearing...

  • Page 89: Maschinenblech - Machine Sheet Metal

    6.21 Maschinenblech - Machine Sheet Metal Ersatzteilliste Maschinenblech - Machine Sheet Metal part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Obere Abdeckung Top Cover UM31003 033462252201 Rahmenabdeckung Frame Cover UM33028-01 033462252202 Hor. Spindelabdeckung Hor. Spindle Cover UM33065 033462252203 Basisabdeckung Base Cover...

  • Page 90: Baugruppe Getriebekasten - Geared Box Assembly

    6.22 Baugruppe Getriebekasten - Geared Box Assembly Ersatzteilliste Baugruppe Getriebekasten - Geared Box Assembly part list Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Welle Shaft UM32006 033462252401 Ausrüstung Gear UM32007 033462252402 Abstandshalter Spacer UM32008 033462252403 Deckel UM32022 033462252404 Getriebewelle Gear Shaft...
  • Page 91 Kugellager Ball Bearing 6007ZZ 033462252425 Kugellager Ball Bearing 6008ZZ 033462252426 Kugellager Ball Bearing 6204ZZ 033462252427 Kugellager Ball Bearing 6206ZZ 033462252428 Haltering Retaining Ring STW28 033462252429 Haltering Retaining Ring RTW47 033462252430 Haltering Retaining Ring RTW62 033462252431 Haltering Retaining Ring RTW68 033462252432 Schlüssel 8x7x50L 033462252433...

  • Page 92: Drehzahlwechsel -System - Speed Change System

    6.23 Drehzahlwechsel -System - Speed Change System Ersatzteilliste Baugruppe Getriebekasten - Geared Box Assembly part list Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Zahnrad Gear M1x40T 033462252401 Positionierplatte Positioning Plate UM32042-1 033462252402 Geschwindigkeits-Diagramm-Platte Speed Chart Plate UM32042-2 033462252403 Nockenplatte Cam Plate...
  • Page 93 Platte Plate UM32030 033462252417 Längerer Stehbolzen Longer Stud UM32033a 033462252418 Kürzerer Stehbolzen Shorter Stud UM32032a 033462252419 Stehbolzen Stud UM32037 033462252420 Stahlstift Steel Pin 033462252421 Stahlkugel Steel Ball 033462252422 Feder Spring UM32063 033462252423 Haltering Retaining Ring 033462252424 Haltering Retaining Ring 033462252425 Haltering Retaining Ring 033462252426...

  • Page 94: Kühlmittelpumpe Und Arbeitsleuchte - Cooling Pump And Work Lamp

    6.24 Kühlmittelpumpe und Arbeitsleuchte - Cooling Pump and Work Lamp Ersatzteilliste Kühlmittelpumpe und Arbeitsleuchte - Cooling Pump and Work Lamp parts list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no. 0334622526011 Düse aus Kunststoff Plastic Nozzle X310001 0334622526012 Optionale Metall Düse Metal Nozzle Optional...

  • Page 95: Zentralschmierung- Lubrication System

    6.25 Zentralschmierung- Lubrication System Ersatzteilliste Zentralschmierung - Lubrication System part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Manueller Schmierstoffgeber Manual Lubricator X205001 033462252701 Innensechskantschraube Hex Socket Cap Screw M6x25L 033462252702 Flexibles Stahlrohr Flexible Steel Tube 04x1200L 033462252703 Winkeladapter Elbow Adaptor AL-013...

  • Page 96: Dreharm Bedienfeld - Rotate Arm Operation Panel

    6.26 Dreharm Bedienfeld - Rotate Arm Operation Panel DE | EN MZ2S Originalbetriebsanleitung Version 1.0.4 - 2020-9-8...
  • Page 97 Ersatzteilliste Dreharm Bedienfeld - Rotate Arm Operation Panel part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. 033462253201 Düse aus Kunststoff Plastic Nozzle OP-Box-Abdeckung Operation Box Cover UM35029 033462253202 Innensechskantschraube Hex Socket Cap Screw M6x16 033462253203 Flache Waschmaschine Flat Washer 033462253204 Kontrollkasten...

  • Page 98: Spindelschutz - Spindle Guard

    6.27 Spindelschutz - Spindle guard Artikelnumme Menge Grösse Bezeichnung Designation Qty. Size Item no. Schutz Protection Aluminiumprofil Aluminum Profile 3 Halter für Chuck Guard Complete Holder for Chuck Guard Complete Sperrgriff Lock Handle Sensor Mit Drähten Sensor With Wires Distanzplatte Distance Plate Innensechskantschraube Hex Socket Cap Screw...

  • Page 99: Schaltschrank - Electric Cabinet

    6.28 Schaltschrank - Electric cabinet Menge Designation Type Qty. Transformer 110VA Power Circuit Breaker 25A 3P (motor) DZ67C25 Power Circuit Breaker 6A1P (220V) DZ67C2 Power Circuit Breaker 4A 1P DZ67C4 Power Circuit Breaker 4A 1P DZ67C4 Magnetic Contactor (SIEMENS) 3RT2016-1AB01 Magnetic Contactor (SIEMENS) 3RT2016-1AB02 Magnetic Contactor (SIEMENS)
  • Page 100 FAN2 Fan Net KA-04 Timer 24VAC, 10Sec Relay (Shihlin) RSM2CD024L Relay (Shihlin) RSM2CD024L Relay (Shihlin) RSM2CD024L Relay (Shihlin) RSM2CD024L Relay (Shihlin) RSM2CD024L Relay (Shihlin) RSM2CD024L Relay (Shihlin) RSM4CD024L Relay (Shihlin) RSM4CD024L Relay (Shihlin) RSM2CD024L KA10 Relay (Shihlin) RSM2CD024L KA11 Relay (Shihlin) RSM2CD024L KA12 Relay (Shihlin)

  • Page 101: Schaltplan - Wiring Diagram 1 - 3

    6.29 Schaltplan - Wiring diagram 1 - 3 MZ2S DE | EN Version 1.0.4 - 2020-9-8 Originalbetriebsanleitung...

  • Page 102: Schaltplan - Wiring Diagram 3 - 3

    6.30 Schaltplan - Wiring diagram 2 - 3 DE | EN MZ2S Originalbetriebsanleitung Version 1.0.4 - 2020-9-8...
  • Page 103 6.31 Schaltplan - Wiring diagram 3 - 3 MZ2S DE | EN Version 1.0.4 - 2020-9-8 Originalbetriebsanleitung...
  • Page 104 Elektrische Bauteile - Electrical parts Grösse Artikelnummer Pos. Bezeichnung Designation Size Item no. Sensor Vorschubrichtungabfrage Sensor feed direction query Schmiergerät lubricator Motorschutzrelais Motor protection relays Siemens 3RU216-1GB0 Motorschutzrelais Motor protection relays Siemens 3RU216-0FB0 Lüfter Meldeleuchte Pilot light Meldeleuchte Pilot light KA1 - KA12 Relais relay...

  • Page 105: Option Druckluft Werkzeugspanner - Compressed Air Tool Spanner Option

    6.32 Option Druckluft Werkzeugspanner - Compressed air tool spanner option PD150 | PD200 (3346225) DE | EN Version 1.0.4 - 2020-9-8 Kopie Original...
  • Page 106 PD150 / PD200 - Druckluft Werkzeugspanner - Compressed air tool spanner Anmerkung Grösse Artikelnummer Pos. Bezeichnung Designation Note Size Item no. Deckelgruppe Cover groups 03346225P02901 Luftschlagschrauber Air impact wrench 03346225PDM1V Steuerventil Control valve 03346225P02013 Motorgehäuse Motor housing ADC 12 03346225P02008 Drosselventil Throttle valve Ø...
  • Page 107 Sicherungsstift Retainer pin Ø1.5 x 16 L 0334622545 Unterlegscheibe Washer Ø4 03346225W20040 Schraube Screw M4 x 16 03346225T54016 Steuerventil-Baugruppe Control valve assy A2024P 03346225P02013 Lufteinlassventil-A Air inlet valve-A S45C 03346225P02014 O-Ring O-ring 03346225Q00050 Schraube Screw M10 x 10 03346225T71010 Lufteinlassventil-B Air inlet valve-B S45C 03346225P02015...

  • Page 108: Zubehör - Accessories

    6.33 Zubehör - Accessories DE | EN PD150 | PD200 (3346225) Kopie Original Version 1.0.4 - 2020-9-8...
  • Page 109 PD150 / PD200 - Zubehör Druckluft Werkzeugspanner - Compressed air tool spanner accessories Anmerkung Grösse Artikelnummer Pos. Bezeichnung Designation Note Size Item no. Abdeckung Schaltkasten Control box cover 03346225P02039 Schraube Screw M4 x 6 03346225T14006 Gehäuse der Steuerbox Control box housing 03346225P02040 Magnetventilsatz Solenoid valve set...
  • Page 110 Schlauch Hose 03346225A00002 Schlauchschelle Hose clamp 03346225P02060 Schnellverbindung Rapid joint 03346225A10005 Filterbaugruppe Filter assy 03346225PDF Filter Filter 03346225P02061 Filterhalter Filter holder 03346225P02062 Schnellverbindung Rapid joint PM-20 03346225P02063 Druckanzeige Pressure gauge 03346225P02064 Schraube Screw M6 x 20 03346225T36020 Schraube Screw M6 x 16 03346225T36016 Schraube Screw...
  • Page 111 oil-compare-list.fm Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN...
  • Page 112 Techno Service GmbH ; Detmolder Strasse 515 ; D-33605 Bielefeld ; (++49) 0521- 924440 ; www.metaflux-ts.de haute vitesse Schneidöl Aquacut C1, 10 L Gebinde, Artikel Nr. 3530030 Kühlschmiermittel EG Sicherheitsdatenblatt Cooling lubricants Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana http://www.optimum-daten.de/ Soluble Oil B Lubrifiants de refroidisse- data-sheets/Optimum-Aqua- ment cut_C1-EC-datas- heet_3530030_DE.pdf oil-compare-list.fm...

  • Page 113: Malfunctions

    Malfunctions Malfunction Cause/ Solution possible effects Noise during work. Spindle runs dry. Grease spindle Tool blunt or incorrectly clamped. Use new tool and check clamping. Tool "burnt". Incorrect speed. Choose a different speed, excessive feed. Chips are not coming out of the Retract tool more often during work.
  • Page 114 Malfunction Cause/ Solution possible effects Rattle the spindle if the Excessive slack in bearing. Readjust the bearing slack or replace workpiece surface is the bearing. Spindle moves up and down. rough. Readjust bearing slack (fixed Adjustment strip loose. bearing). Adjust strip to the correct slack using Chuck loose.

  • Page 115: Appendix 8.1 Copyright

    OPTIMUM GmbH, Robert-Pfleger-Straße 26, D-96103 Hallstadt, does not grant any further warranties unless they are listed below or were promised as part of a single contractual provision. Liability or warranty claims are processed at OPTIMUM GmbH's discretion either directly or  through one of its dealers.

  • Page 116: Storage

    V-belts, ball bearings, lighting, filters, seals, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.

  • Page 117: Advice For Disposal / Options Of Re-Use

    Advice for disposal / Options of re-use Please dispose of your equipment in an environmentally friendly manner, by not placing waste in the environment but in a professional manner. Please do not simply throw away the packaging and later the disused machine, but dispose of both in accordance with the guidelines laid down by your city council/local authority or by an authorised disposal company.

  • Page 118: Disposal Of Lubricants And Coolants

    As the machine operator, you should obtain information regarding the authorised collection or disposal system which applies for your company. Please make sure that the electrical components are disposed of professionally and according to the legal regulations. Please only throw depleted batteries in the collection boxes in shops or at municipal waste management companies.

  • Page 119: Terminology/Glossary

    Terminology/Glossary Term Explanation Cross table Bearing surface, clamping surface for the workpiece with X- and Y-axis travel Taper mandrel Tool housing taper, drill taper, drill chuck taper. Workpiece piece to be milled, drilled or machined. Draw bar Threaded rod to fix the taper mandrel in the quill. Drill chuck Drill bit adapter Collet...
  • Page 120 EC Declaration of Conformity according to Machinery Directive 2006/42/EC Annex II 1.A Optimum Maschinen Germany GmbH The manufacturer / distributor Dr.-Robert-Pfleger-Str. 26 D96103 Hallstadt hereby declares that the following product Hand-controlled milling machine Product designation: MZ2S Type designation: fulfills all the relevant provisions of the directive specified above and the additionally applied directives (in the following) - including the changes which applied at the time of the declaration.
  • Page 121 Index Accessories ............25 Panels ............34 Accident report ............17 Personal protective equipment ......24 Anchored mounting ..........27 Power failure ............38 Prohibition, warning and mandatory signs .... 15 Protective Commissioning .............29 equipment ............16 Coolant ..............49 Cooling lubricant ...........53 Cooling lubricants ..........53 Qualification of personnel Copyright .............115 Safety ..............
  • Page 122 MZ2S Translation of original instructions Version 1.0.4 - 2020-09-08...

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