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Sulky Burel X40+ ISOBUS Technician's Operating Manual

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T
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O
M
ECHNICIAN
S
PERATING
ANUAL
+
+
X40
-X50
ISOBUS
Réf 400 915-03 EN / DIS

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Summary of Contents for Sulky Burel X40+ ISOBUS

  • Page 1 ’ ECHNICIAN PERATING ANUAL -X50 ISOBUS Réf 400 915-03 EN / DIS...
  • Page 2 ONTENTS Pages PECIFICATION SHEETS 3-50 IAGNOSTIC PROCEDURES 51-57 To comply with the instructions for safety and use, refer to the instruction manuals corresponding to the fertilizer spreader and the electronic console. : 2017 2 / 59 RAINING EPARTMENT ’ X40+-X50+ ISOBUS EFERENCE ECHNICIAN PERATING...

  • Page 3: Table Of Contents

    I - S PECIFICATION SHEETS HEET PECIFICATION SHEETS Global view 4 - 5 ISOLINK wiring bundle ECU - CAN connection box Regulator settings check Mechanical calibration of the shutters Mechanical calibration of the chutes Calibration of application rate and width actuators Shutter guides settings Calibration of the weighing device Angle sensor of the weighing device...

  • Page 4: Global View

    LOBAL A1.1 : 2017 4 / 59 RAINING EPARTMENT ’ X40+-X50+ ISOBUS EFERENCE ECHNICIAN PERATING ANUAL...
  • Page 5 LOBAL A1.2 ARKERS AMES ART REFERENCES ISOBUS U NIVERSAL ERMINAL ISOBUS TRACTOR WIRING BUNDLE ANTENNA ISOLINK 983845 721989 ONNECTION BOX ECU - CAN CONNECTION BOX  : 721990 ABLE EFT END OF HOPPER SENSOR 983917 IGHT END OF HOPPER SENSOR RIBORD CTUATOR 911038 IGHT...
  • Page 6 ISOLINK WIRING BUNDLE SOBUS MALE PLUG FEMALE SOCKET OLOUR UNCTION OLOUR UNCTION 0 V – 60 A + 12 V LACK HITE 0 V – 25 A +12 V ROWN +12 V – 60 A ROWN HITE +12 V – 25 A URPLE URPLE ONTACT...

  • Page 7: Ecu - Can Connection Box

    ECU - CAN CONNECTION BOX : 2017 7 / 59 RAINING EPARTMENT ’ X40+-X50+ ISOBUS EFERENCE ECHNICIAN PERATING ANUAL...

  • Page 8: Regulator Settings Check

    EGULATOR SETTINGS CHECK The regulators encourage the flow of the product through the shutters. An incorrect adjustment of the regulators may cause a difference between the right-hand and the left-hand application rate. This means that when working, the spreader is emptied faster on one side than on the other. If this is the case, the following settings must be checked.

  • Page 9: Mechanical Calibration Of The Shutters

    ECHANICAL CALIBRATION OF THE SHUTTERS With the spreader empty and the Stop & Go shutters open. Remove the shaft of the application rate electric actuators. Place a Ø 35 mm round bar in the shutter opening (towards the front). Then lower the shutter using the lever. The Ø...

  • Page 10: Mechanical Calibration Of The Chutes

    ECHANICAL CALIBRATION OF THE CHUTES Remove the shaft of the electric actuators on the chute side. Align the chute with the notch in the centre of the spreading disc The index must point to mark 137. If this is not the case loosen the screws and align the index in front of mark 137.
  • Page 11 ALIBRATION OF APPLICATION RATE AND WIDTH ACTUATORS First make sure the mechanical calibrations of the shutters to mark 49 and of the chutes to mark 137 are correct. Shutter calibration, see Sheet B2 Chute calibration; see Sheet B3 (Only on ADVANCED SETTINGS On the universal terminal, access the menu Select...

  • Page 12: Shutter Guides Settings

    HUTTER GUIDE SETTINGS When a shutter guide is too tight, it can cause jamming at a shutter opening, before it comes to a stop with its application rate lever Check there is a 1 mm clearance between the bowl and the shutter with the spreader loaded. To adjust: 1.

  • Page 13: Calibration Of The Weighing Device

    ALIBRATION OF THE WEIGHING DEVICE The weighing device allows a tolerance margin of 3%. If you notice a weight diff erence between the control unit information and the real weight, you can calibrate the weighing device sensor. To calibrate the weighing device sensor follow the procedure below. In order to be able to calibrate the sensor, load a known weight into the hopper.
  • Page 14 EIGHING DEVICE ANGLE SENSOR The ECU connection box has an inclinometer which continuously measures the slope of the fertilizer spreader. This measurement enables the weighing device to be corrected depending on the angle of the machine. An incorrect calibration distorts the display of the weight. Angle sensor calibration Position the spreader perfectly level both front/rear and left/right...

  • Page 15: Weighing Blades Check

    EIGHING BLADES CHECK If the weight displayed on the console for a similar weight is highly random, you must check that there is no friction or foreign bodies between the weighing device frame and the spreader chassis. If there is friction on the frame, the tightening of the screws and the condition of the spring blades must be checked. Screws are tightened to 18 daN.m.
  • Page 16 EPLACEMENT C4.1 OF THE WEIGHING BLADES It is essential for the spreader to be unhitched and on its stands. It is recommended that you have a socket for size 14 hexagon socket screws (e.g. reference STM.14) 1- Place a nut on the pressure screw to compress the pre-tensioning spring. 2- Make sure the 2 safety stops are present 3- Unscrew the 16 x 65 stainless steel screws of the lower blades for dismantling.

  • Page 17: C4 Replacement Of Weighing Blades

    EPLACEMENT C4.2 OF THE WEIGHING BLADES 4- Position a 16 x 100 screw on each side to secure the unit. 5- Remove the upper blades 6- Assembling double blades. For the complete replacement of the weighing blades, you must order: 4 kits, 911035. Every kit consists of: 4 HSHC screws, 16 x 65, 2 threaded plates, 4 locknuts, 4 x W16 stainless steel washers, 4 x M16 washers and 2 spring blades.

  • Page 18: Pre-Tensioning Spring Dimension Inspection

    TENSIONING SPRING DIMENSION INSPECTION An incorrect adjustment of the pre-tensioning spring may cause poor stability of the weight displayed. (Inspection and adjustment to be performed when the spreader is unhitched) A- Checking the dimension of the spring Check that screw (A) is resting on the weight indicator with the machine unhitched. B- Adjusting the pre-tensioning of the spring If the dimension of the spring is not correct, you must adjust the clamping screw at the weight indicator to compress or release the spring...

  • Page 19: C6 Weighing Sensor

    EIGHING DEVICE SENSOR C6.1 Weighing sensor reference :983920 1- Characteristics of the weighing device sensor: The weight information is obtained from a strain gauge. The ECU supplies a stabilized voltage of 5.00 volt to the weight indicator. The sensor returns a voltage in mV which varies depending on the load. 2- Checking the supply voltage: IRE COLOUR UNCTION...
  • Page 20 EIGHING DEVICE SENSOR C6.2 Checking the weighing device sensor is only carried out after a positive diagnosis of the link between the CAN and ECU and a weight indicator supply voltage. 1- When checking the sensor the spreader must be unhitched. 2- Place a nut on the pressure screw to compress the spring so there is no strain on the weighing beam.
  • Page 21 PPLICATION RATE D1.1 ELECTRIC ACTUATORS 1- Characteristics of the application rate electric actuators: Actuator Reference: 911037 The adjustment of the application rate is obtained by 2 electric actuators of the type: LINAK 121M00-1130122X STAINLESS STEEL rod 130 corresponds to the actuator travel in mm These actuators have a 130 mm travel with limit switches and an ILS position IRE COLOUR UNCTION...
  • Page 22 PPLICATION RATE D1.2 ELECTRIC ACTUATORS 3- Diagnostics on the console : From the HOME menu, make sure that the shutters are closed Access the ADVANCED SETTINGS menu with Select "Diagnostique" (Diagnostics) And press the key Left-hand Left actuator application rate extension control actuator Actuator status...
  • Page 23 PPLICATION RATE D1.3 ELECTRIC ACTUATOR 5- Electric control with pulse counter and/or multimeter It is also possible to check an electric actuator, using a direct power supply and a pulse counter. Connect a +/- or -/+ power supply on the red and blue wires, the rod will extend or retract.

  • Page 24: Tribord Actuators

    RIBORD ACTUATORS D2.1 1- Characteristics of the Tribord actuator : Actuator Reference: 911038 The Tribord 3D border system operates with electric actuators with stainless steel rod, type : LINAK 121M00-1050122X STAINLESS STEEL rod 50 corresponds to the actuator travel in mm These actuators have a 50 mm travel with limit switches and an ILS position IRE COLOUR UNCTION...
  • Page 25 RIBORD ACTUATOR D2.2 3- Display of malfunction alarms : If there is no feedback from the actuator or if it is inactive, the following alarms are triggered: "TRIBORD DROITE ACTUATOR PROBLEM" (TRIBORD RIGHT ACTUATOR PROBLEM) "TRIBORD GAUCHE ACTUATOR PROBLEM" (TRIBORD LEFT ACTUATOR PROBLEM) 4- Diagnostics on the console : From the...
  • Page 26 RIBORD ACTUATOR D2.3 5- Actuator position control Control the actuators from the DIAGNOSTIQUE (Diagnostics) menu in the diff erent positions The Ø 4 mm holes should be aligned: Position (Normal Spreading) 35mm Position 50mm Position If not, adjust the actuator attachment and align the Ø...
  • Page 27 HUTE ACTUATORS IDTH D3.1 (Only on 1- Characteristics of the chute electric actuators (width) : Actuator reference : 911037 The adjustment of the width is obtained by 2 electric actuators of the type : LINAK 121M00-1130122X STAINLESS STEEL rod 130 corresponds to the actuator travel in mm These actuators have a 130 mm travel with limit switches and an ILS position IRE COLOUR UNCTION...
  • Page 28 HUTE ACTUATORS IDTH D3.2 3- Diagnostics on the console : From the HOME menu, make sure that the shutters are closed Access the ADVANCED SETTINGS menu with Select "Diagnostique" (Diagnostics) And press the Left-hand chute Left actuator actuator extension control Actuator status Left actuator OK/Moved...

  • Page 29: Chute Actuators (Width)

    HUTE ACTUATORS IDTH D3.3 5- Electric control with pulse counter and/or multimeter It is also possible to control an electric actuator using a direct power supply and a pulse counter. Connect a +/- or -/+ power supply on the red and blue wires, the rod will extend or retract.
  • Page 30 STOP & G O ACTUATORS D4.1 1- Characteristics of the Stop & Go actuators : Actuator reference: 982508 The shutters are opened and closed by means of 2 electrical actuators type: Bellows reference: 685321 LINAK 121M03-3085122X tige INOX 85 corresponds to the actuator travel in mm IRE COLOUR UNCTION These actuators have a 85 mm travel with limit switches.
  • Page 31 STOP & G O ACTUATORS D4.2 3- Diagnostics on the console: From the HOME menu, make sure that the shutters are closed Access the ADVANCED SETTINGS menu with Select "Diagnostique" (Diagnostics) And press the Left Stop&Go Left actuator actuator extension control Actuator status Left actuator OK/Moved...

  • Page 32: Shutter Sensors

    HUTTER SENSORS 1- Characteristics of the shutter sensors : ILS (Reed switch) sensor: The magnet attracts the reed every time it passes before the sensor and establishes the contact. The indicators on the HOME page make it possible to check the opening and closing of the shutters. 2- Checking a sensor : The magnet is facing the sensor, check the continuity =>...

  • Page 33: End Of Hopper Sensors

    ND OF HOPPER SENSOR 1. End of hopper sensor characteristics: The end of hopper sensors are capacity sensors which are normally open. The presence or absence on contact of the sensor is translated into a 0 - 12 V signal. A red diode lights up at the back of the sensor when the front of the sensor comes into contact with a target.

  • Page 34: Ecu (Electronic Control Unit)

    E.C.U D7.1 1- Characteristics of the ECU (Electronic Control Unit) : : The shutter sensors, the strain gauge and the electrical actuators are connected in the ECU. The ECU is a CAN module which provides control of the actuators and communication with the ISOBUS ISOLINK. 2- Alarm display : When the CAN connection is interrupted, or the spreader is not connected, the alarm opposite is triggered.
  • Page 35 E.C.U D7.2 4- ECU software version : The ECU software version can be found on page DIAGNOSTIQUE. 5- ECU connection CON 5 LUG PIN OLOUR UNCTION CAN H ELLOW CAN L REEN ECU C ONTACT URPLE UT ON = +12 V UT OFF = 0 V 0 V ECU LACK...

  • Page 36: Diagnostics Menu

    IAGNOSTICS Access the ADVANCED SETTINGS menu with Select "Diagnostique" (Diagnostics) Control and diagnosis for the various actuators Version of the ISOLINK software Actuator initialisation ECU software command version : 2017 36 / 59 RAINING EPARTMENT ’ X40+-X50+ ISOBUS EFERENCE ECHNICIAN PERATING ANUAL...
  • Page 37 ACHINE HISTORY 1- Error code history: The ISOLINK records the triggering of various alarms To consult them, access the ADVANCED SETTINGS page with the key Select "Technicien" (Technician) Enter the PIN code 1936 and confi rm. Press List of error codes : PREADER CAN MODULE OFFLINE TRANSMISSION NDER APPLICATION...
  • Page 38 ETRIEVE THE DATA ISOLINK F1.1 FROM AN Retrieve the data before a RESET or the replacement of the ISOLINK A form for entering the values is available, sheet F1.3 a) Machine type: Access the ADVANCED SETTINGS page Select "Usine" (Factory Setup) Enter the PIN code 0035 and confi rm Press "Option Machine"...

  • Page 39: Machine History

    ETRIEVE THE DATA ISOLINK F1.2 FROM AN e) Task Controller Parameters Access the ADVANCED SETTINGS page, select "Technicien" (Technician) Enter the PIN code 1936 and confi rm. Press "Décalages de TC" (TC Off sets) Enter the values opposite Press to exit f Machine history: Press "Historique machine"...

  • Page 40: Retrieve The Data From An Isolink

    ETRIEVE THE DATA ISOLINK F1.3 FROM AN USTOMER NAME DDRESS ...............

  • Page 41: Perform An Isolink Reset

    ISOLINK RESET ERFORM AN In some cases it may be necessary to perform a reset of the ISOLINK (e.g. weight display loss, electrical actuator control problem). However, it is preferable to retrieve data before the reset. Please retrieve data before performing a RESET Access the ADVANCED SETTINGS page...

  • Page 42: Set Up The Isolink

    ISOLINK ET UP THE F3.1 a) Machine type: Access the ADVANCED SETTINGS page Select "Usine" (Factory Setup) Enter the PIN code 0035 and confi rm Press "Option Machine" (Machine Options) Press marker to select the machine type: WPB-X ECONOV/WPB-X Stop & Go/WPB-DX Stop & go Press to exit b) Left Tribord Option...
  • Page 43 ISOLINK ONFIGURING THE F3.2 d) End of hopper sensor option From the ACTUATORS & SENSORS menu, scroll with to display the LEVEL sensors page. Check whether the LEVEL sensors option is activated. Press to exit e) Task Controller parameters Access the ADVANCE SETTINGS, page, select Technician...
  • Page 44 ISOLINK ONFIGURING THE F3.3 With the CMA 106004 and CMA 106009 ECU versions With the CMA106004 and CMA 106009 ECU versions, set up like the view opposite: Make sure that: Surface Correction None From the CMA 106010 or CMS113006 ECU versions From the CMA 106010 ECU and CMS 113006 ECU version, set up like the view opposite: Make sure that:...
  • Page 45 ISOLINK ONFIGURING THE F3.4 h) Select the fertilizer calibration mode The default fertilizer calibration mode must be in DYNAMIC mode in AUTOMATIC activation. Only spreaders equipped with a resupply hopper must be parametered in DYNAMIC mode but in manual activation. From the HOME page, you may view whether or not DYNAMIC mode is...
  • Page 46 ISOLINK ONFIGURING THE F3.4 On the HOME page, display the symbol by pressing The indicator turns green. Dynamic correction is activated. (For spreaders equipped with a resupply hopper, the setup is complete. When working, the keys are used to activate or deactivate the ‘T’ factor correction.) Display the ADVANCE SETTINGS...
  • Page 47 PDATING ISOLINK F4.1 SOFTWARE Updates of the ISOLINK software may be performed from the Universal Terminal from Version CMS104-002 Rev 10 upwards The update is performed using a USB stick or an SD card depending on the Universal Terminal. The UT should have a compatible File Server function. The update contains 2 fi les in a folder named Updates.cms If you receive the programme by e-mail, you must unzip the folder 1- Saving MAJ fi les...
  • Page 48 PDATING ISOLINK F4.2 SOFTWARE 3- Performing the update On the Sulky interface, access the JOB SETTINGS page with Select "Mise à jour" (Update software) The screen displays "Recherche des mises à jour" (Searching for updates) Where there are several versions on the File Server, select the correct one by pressing mark Launch the update by pressing As the minutes go by, the screen displays the different stages:...

  • Page 49: Fertitest Import

    FERTITEST IMPORT G1.1 FERTITEST is available on the website : www.fertitest.sulky-burel.com When the settings for an X 40 or X 50 , spreader are displayed, an icon is available. This icon allows you to save a fi le with the settings data for the application rate and width.
  • Page 50 FERTITEST IMPORT G1.2 Once the USB fl ash drive is inserted, in the menu bar select "Serveur de fi chier" (File server). Then press "Mémoire" (Storage) Press to import the data to the terminal File Server. The console asks confi rmation, press OK 7- Importing the FERTITEST data On the Sulky interface, access the JOB SETTINGS...
  • Page 51 II - D IAGNOSTIC PROCEDURES HEET IAGNOSTIC PROCEDURES diag 1 1- Difference in the weight display diag 2 2- No weight display diag 3 3- Application rate difference between left-hand side/right-hand side diag 4 4- The application rate electric actuator(s) does/do not move diag 5 5- If there is an application rate difference diag 6...
  • Page 52 II - D IAGNOSTIC PROCEDURES 1 - D IFFERENCE IN THE WEIGHT DISPLAY Difference in the weight display Check if there is any friction on the frame (Sheet C3) The weighing device triangle is in contact with the frame Make sure the user Check the condition of performs the tare the weighing blades...
  • Page 53 II - D IAGNOSTIC PROCEDURES 2 - N O WEIGHT DISPLAY No weight display Check the low point and the high point of the console (Sheet C6.1) Configure the average Consistent values values by default Empty the spreader, Check the power sup- perform the tare ply at the weight indi- unladen and follow...
  • Page 54 II - D IAGNOSTIC PROCEDURES 3 - A PPLICATION RATE DIFFERENCE BETWEEN LEFT HAND SIDE RIGHT HAND SIDES Application rate diffe- rence left-hand side/ right-hand side Are the two electric actuators working? (Test from the diagnostics page) (Sheet D1.2) Reverse the electric Check the settings of actuators in the the application rate...

  • Page 55: Diag 4 4- The Application Rate Electric Actuator(S) Does/Do Not Move

    II - D IAGNOSTIC PROCEDURES 4 - T HE APPLICATION RATE ELECTRIC ACTUATOR DOES DO NOT MOVE The application rate electric actuator(s) does/do not move Is only one actuator faulty or both? Both actuators are Only 1 actuator faulty Check the presence of a forward speed Check in the «DIAGNOSTICS»...
  • Page 56 II - D IAGNOSTIC PROCEDURES 5 - I N CASE OF AN APPLICATION RATE DIFFERENCE Caution: An error of up to 5% is In case of an applica- acceptable tion rate difference Checks on the Checks on the console spreader Make sure the user Check the area meter complies with...

  • Page 57: Diag

    II - D IAGNOSTIC PROCEDURES 6 - T RIBORD DOES NOT WORK The Tribord does not work Do you have access from the HOME menu Check the presence of +12V or Activate the Tribord in -12V between the red wire and the «Settings»...
  • Page 58 NOTES : 2017 58 / 59 RAINING EPARTMENT ’ X40+-X50+ ISOBUS EFERENCE ECHNICIAN PERATING ANUAL...
  • Page 59 NOTES : 2017 59 / 59 RAINING EPARTMENT ’ X40+-X50+ ISOBUS EFERENCE ECHNICIAN PERATING ANUAL...

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X50+ isobus

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