Related Manuals for INGENIA Everest CORE
Summary of Contents for INGENIA Everest CORE
- Page 1 Everest CORE - Product manual Edition 04/23/2021 For the most up to date information visit the online manual. INGENIA-CAT S.L. AVILA 124 08018 BARCELONA...
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Page 2: Table Of Contents
Connectors Overview............................18 5.2. P1 and P2 Power pins ............................18 5.3. P3 Feedback connector ............................20 5.4. P4 Everest CORE Interface connector ......................... 24 Safe Torque Off (STO) 6.1. Safety Function Specifications..........................29 6.2. Integration Requirements ........................... 30 6.3. - Page 3 6.4. STO Operation States ............................34 6.5. STO Inputs External Requirements ........................35 6.6. Typical Interface Circuit............................36 Dimensions...
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Page 4: General Information
The information contained within this document contains proprietary information belonging to INGENIA-CAT S.L. Such information is supplied solely for the purpose of assisting users of the product in its installation. INGENIA-CAT S.L. rejects all liability for errors or omissions in the information or the product or in other documents mentioned in this document. ... -
Page 5: Safety Information
Everest CORE - Product manual | Safety Information 3. Safety Information 3.1. For your safety The instructions set out below must be read carefully prior to the initial commissioning or installation in order to raise awareness of potential risks and hazards, and to prevent injury to personnel and/or damage to property. ... -
Page 6: Avertissements
Everest CORE - Product manual | Safety Information Pour garantir la sécurité lors de l'utilisation de ce servomoteur, il est obligatoire de suivre les procédures incluses dans ce manuel. Les informations fournies sont destinées à protéger les utilisateurs et leur zone de travail lors de l'utilisation de l'appareil, ainsi que les autres matériels qui peuvent y être connectés. -
Page 7: Product Description
Everest CORE - Product manual | Product Description 4. Product Description Everest CORE is a high power, highly integrated, digital servo drive intended to be plugged or soldered to an application-specific daughter board. The drive features best-in-class energy efficiency thanks to its state of the art power stage, and can be easily configured with Ingenia's free software MotionLab... -
Page 8: Specifications
Everest CORE - Product manual | Product Description 4.2. Specifications 4.2.1. Electrical and Power Specifications Minimum DC bus supply voltage Maximum DC bus supply voltage 80 V (continuous) 85 V (peak 100 ms) Working at 80 V will require a stable power supply able to absorb any possible reinjection coming back from the driver. -
Page 9: Motion Control Specifications
Everest CORE - Product manual | Product Description Maximum DC Bus voltage 97.4% @ 10 kHz utilization 94.8% @ 20 kHz 87% @ 50 kHz 74% @ 100 kHz Note 1: these values assume a Sinusoidal commutation. Trapezoidal commutation can reach even higher levels. -
Page 10: Inputs/Outputs And Protections
BiSS-C (up to 2 in daisy chain topology) • All feedback inputs are single ended, 3.3 V logic levels. *Only a specific subset of absolute encoders are supported. Contact Ingenia for further information. Supported target sources Network communication (Motion Control Bus based on SPI) Control modes •... -
Page 11: Communication For Operation
Everest CORE - Product manual | Product Description Motor brake output Dedicated, PWM capable, 3.3 V digital output for driving a mechanical brake. Turn-on and turn-off times are configurable. Enabling this function would require an external transistor or power driver. Safe Torque OFF inputs 2 x dedicated, non-isolated STO digital inputs (3.3 V and 5 V tolerant). -
Page 12: Reliability Specifications
Everest CORE - Product manual | Product Description Case temperature (Operating) -20 ºC to +85 ºC -40 ºC to +85 ºC Check derating in Thermal and Check derating in Thermal and Power Specifications below. Power Specifications below. Case temperature (Non-Operating) -40 ºC to +100 ºC -50 ºC to +100 ºC... -
Page 13: Compliance
Everest CORE - Product manual | Product Description Height 10.4 mm (case) 17 mm (including full length of the power pins) Weight 16 gr 4.2.8. Compliance Part number → Industrial Extended (EVE-CORE) (EVE-CORE-E) EC Directives CE Marking • LVD: Low voltage directive (2014/35/EU) •... -
Page 14: Thermal And Power Specifications
4.3.2. Thermal model The Everest Core is designed to be mounted on a cooling plate or heatsink to achieve its maximum ratings. In order to calculate the heatsink requirements, the power dissipation can be estimated below. In some low power applications, the Everest can be NOT mounted to any heatsink. In this case its thermal... -
Page 15: Current Derating
Notice that current is expressed in crest value for a 3 phase BLAC motor. For further clarifications and conversion to equivalent RMS values please refer to Disambiguation on current values and naming for Ingenia Drives. To ensure a proper performance of Everest XCR, the case temperature should be held always below 85 ºC (T = 85 ºC). - Page 16 Everest CORE - Product manual | Product Description Please, use the following procedure to determine the required heatsink: Based on the voltage & continuous (averaged) current required by your application and Current derating graph determine the Case temperature T . Remember that Case temperature must be always below 85 ºC (T <...
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Page 17: Energy Efficiency
Everest CORE - Product manual | Product Description 4.3.5. Energy efficiency The following graph shows the net energy efficiency including logic for various operation points assuming 50ºC case temperature and maximum output power. Very high efficiencies > 99% can be achieved at 10 kHz or 20 kHz PWM frequencies. -
Page 18: Pinout
Everest CORE - Product manual | Pinout 5. Pinout 5.1. Connectors Overview 5.2. P1 and P2 Power pins INGENIA | 2021-04-23 09:56:43... - Page 19 Everest CORE - Product manual | Pinout P1 Supply Power pins Name Function WARNING, POWER TERMINALS! POW_S Power supply positive (DC bus). GND_P Power supply negative (Power Ground). Power pins can have high voltages > 50 V, always respect clearance and creepage requirements (Typ >...
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Page 20: P3 Feedback Connector
Direct solder to PCB. TH pad with min. hole Ø 1.63 mm. Ensure PCB track are wide enough to withstand the target current. 5.3. P3 Feedback connector The pinout of the Feedback connector is exactly the same for for Everest CORE (EVE_CORE) and Everest NET (EVE_NET) although the position of the connector is different. - Page 21 Everest CORE - Product manual | Pinout GND_A Analog Ground. Internally Power GND_A Analog Ground. Internally Power connected to GND_D using a connected to GND_D using a ferrite bead. ferrite bead. Do not connect in your board if Do not connect in your board if analog signals are not used. ...
- Page 22 Everest CORE - Product manual | Pinout 19 HALL_ Digital hall 2. 20 GND_A Analog Ground. Internally Power connected to GND_D using a ferrite bead. Do not connect in your board if analog signals are not used. If analog signals are used, do not connect to GND_D directly, use a ferrite bead or 1 Ω...
- Page 23 Everest CORE - Product manual | Pinout 31 DNC Reserved. Do not connect 32 DIG_E Digital encoder 2 B. (leave floating). NC_2B 34 DIG_E Digital encoder 2 Index. NC_2Z 35 DNC 36 GND_D Digital signal Ground. Power 37 DNC 38 ABSEN Clock output for Absolute...
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Page 24: P4 Everest Core Interface Connector
Hirose DF12 connectors operation and storage temperature when mounted is -45ºC to 125ºC. DF12(3.0)-60DP-0.5V(86 DF12(3.0)-60DS-0.5V(86 5.4. P4 Everest CORE Interface connector Although using the same physical connector as Everest NET (EVE-NET), position and pinout is different in Everest CORE (EVE-CORE). P4 Everest CORE Interface connector... - Page 25 Everest CORE - Product manual | Pinout GND_D Digital signal Ground. Power GND_D Digital signal Ground. Power 5V_D 5 V, 300 mA continuous logic Power 5V_D 5 V, 300 mA continuous logic Power supply input. Must be low input supply input. Must be low...
- Page 26 Everest CORE - Product manual | Pinout 27 GND_D 28 DNC Reserved. Do not connect (leave floating). 29 NC Internally not connected. 30 GND_D Digital signal Ground. Power Recommended to leave them 31 NC 32 GND_D unconnected. 33 \STO1 Safe Torque Off input 1 (non-...
- Page 27 Everest CORE - Product manual | Pinout 51 ABSEN Data input for Absolute 52 DNC Reserved. Do not connect C2_DA Encoder 2 (supports SSI only) (leave floating). 53 GPI3 Digital Input 3. 54 DNC 55 GPO1 Digital Output 1. Output 56 GPO2 Digital Output 2.
- Page 28 "DNC" means Do Not Connect. Pins marked with DNC must not be tied to any driving voltage, including GND or 3.3 V. Motion Control Bus Everest CORE can be controlled as a slave by means of its proprietary Motion Control Bus (MCB). Check how in the Summit Series Reference Manual.
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Page 29: Safe Torque Off (Sto)
In order to ensure redundancy and safety, the Everest CORE includes 2 separate STO inputs that must be activated or deactivated simultaneously (maximum 1.4 s mismatch). A difference of state between \STO1 and \STO2 inputs will be interpreted as an abnormal situation after 1.4 s the drive will be latched in a fault state. -
Page 30: Integration Requirements
Everest CORE - Product manual | Safe Torque Off (STO) Safety Function Value Specification Safety relevant parameters according to EN Category 13849-1:2015 99% High (certification MTTFd ≥ 100 years (High) pending) Safety Function t < 4.8 ms Reaction Time The Safety Function Reaction time is measured as the time since one of the STO inputs (STO1 or STO2) goes below 0.8 V and the STO function actuates (power transistors deactivated). ... - Page 31 Everest CORE - Product manual | Safe Torque Off (STO) Mandatory External Input current limit (in case of internal short-circuit) = 50 mA Requirements Resistive pull-down of maximum 7.5 kΩ or equivalent (active output with 660 µA min current sink capability). Overvoltage protection on \STO signals, limiting to 12V in case of external fault. ...
- Page 32 Everest CORE - Product manual | Safe Torque Off (STO) Uncontrolled Motor Movement Uncontrolled Motor Movement In the event of a failure in the power stage, the motor shaft may rotate up to 180º electrical degrees. It is responsibility of the customer to prevent any hazards related ot this unexpected motor movement. ...
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Page 33: Sto External Diagnostic Test
(checking the Motor phases voltage with a multimeter). Shut-down Everest CORE supply and remain in this state for more than 10 seconds. Power on the Everest CORE with STO1= low, STO2 = high. Remain in this state more than 3.4 seconds. - Page 34 Verify that the power stage is not enabled by software (a fault should appear) or by hardware (checking the Motor phases voltage with a multimeter). Shut-down Everest CORE supply and remain in this state for more than 10 seconds. Power on the Everest CORE with STO1= high, STO2 = high. ...
- Page 35 Everest CORE - Product manual | Safe Torque Off (STO) Mode State STO1 STO2 Power State description status / status / stage report abnorm level level status al fault status Torque > 2.5 V > 2.5 Can be The STO function is...
- Page 36 Everest CORE - Product manual | Safe Torque Off (STO) 6.6. Typical Interface Circuit The following diagram shows a suggested circuit interface for the STO inputs. STO1 and STO2 signals should always change at the same time with a maximum of 1.4 s mismatch. This is necessary to have 2 channel redundancy and allow diagnostics, as a mismatch will cause an abnormal fault.
- Page 37 Everest CORE - Product manual | Dimensions 7. Dimensions All dimensions are in mm. All tolerances ≤ ±0.2 mm 3D Model For further detail, download the STEP model. INGENIA | 2021-04-23 09:56:43...
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