Manitowoc 14000 Operator's Manual
  1. Manuals
  2. Brands
  3. Manitowoc Manuals
  4. Construction Equipment
  5. 14000
  6. Operator's manual

Manitowoc 14000 Operator's Manual

Luffing jib
Hide thumbs Also See for 14000:
Table of Contents

Advertisement

Quick Links

Download this manual
Manitowoc 14000
Operator Manual
Luffing Jib Attachment

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 14000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Manitowoc 14000

Summary of Contents for Manitowoc 14000

  • Page 1 Manitowoc 14000 Operator Manual Luffing Jib Attachment...
  • Page 3 ® The serial number of the crane and applicable attachments (i.e. luffing jib, MAX-ER is the only method your Manitowoc dealer or Manitowoc Crane Care has of providing you with correct parts and service information. The serial number is located on a crane identification plate attached to the operator’s cab and each attachment.
  • Page 4 THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH...

  • Page 5: Table Of Contents

    Manitowoc Dealer ........
  • Page 6 TABLE OF CONTENTS 14000 LUFFING JIB OPERATOR MANUAL Install Jib Inserts and Top ............4-13 Connect Jib Stop Control Cable .
  • Page 7 14000 LUFFING JIB OPERATOR MANUAL TABLE OF CONTENTS General..............4-72 Safety .
  • Page 8 TABLE OF CONTENTS 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK TOC-iv Published 09-04-14, Control # 066-11...

  • Page 9: Section 1

    Manitowoc Dealer ........
  • Page 10 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 1-ii Published 09-04-14, Control # 066-11...

  • Page 11: Crane Data

    EC Declaration (if applicable) MANITOWOC DEALER CRANE WEIGHTS For questions about this manual or the 14000 crane, contact your Manitowoc dealer. If you do not know the contact See the end of this section for crane weights. information for your dealer, locate the Manitowoc dealer...

  • Page 12: Identification And Location Of Components

    INTRODUCTION 14000 LUFFING JIB OPERATOR MANUAL IDENTIFICATION AND LOCATION OF COMPONENTS NOTE: Refer to Crane Operator Manual for Identification of Drums on Crane. 14LOM1100 FIGURE 1-2 Published 09-04-14, Control # 066-11...
  • Page 13 14000 LUFFING JIB OPERATOR MANUAL INTRODUCTION Legend for Figure 1-2 Item Description #76 Boom Wire Rope Guides (Luffing Hoist) Luffing Hoist (Drum 3) Model 14000 Operator Cab Gantry Boom Hoist Wire Rope (See Note) Live Mast Wire Rope Guide (Load Lines)

  • Page 14: English And Metric Conversions

    INTRODUCTION 14000 LUFFING JIB OPERATOR MANUAL ENGLISH AND METRIC CONVERSIONS Inverse Conversion DIVIDE (÷) known value by conversion factor to obtain Direct Conversion equivalent value in desired units. For example, 3,6576 m is MULTIPLY (x) known value by conversion factor to obtain converted to feet, as follows: equivalent value in desired units.
  • Page 15 14000 LUFFING JIB OPERATOR MANUAL INTRODUCTION To Convert Symbol Application Symbol Multiply By Ounce Milliliter 29.5735 Pint Liter 0.4732 Fluid Capacities Quart Liter 0.9464 Gallon Liter 3.7854 Gallon Per Minute Pump Flow Liters Per Minute L/min 3.7854 WEIGHT Pound Unit/Component Kilogram 0.4536...
  • Page 16 INTRODUCTION 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 09-04-14, Control # 066-11...

  • Page 17: Section 2

    Safety ............... . . 2-1 Manitowoc...
  • Page 18 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 2-ii Published 09-04-14, Control # 066-11...

  • Page 19: Safety

    14000 LUFFING JIB OPERATOR MANUAL SAFETY INFORMATION SECTION 2 SAFETY INFORMATION SAFETY Read and become thoroughly familiar with the safety information in Section 2 of the 14000 Crane Operator Manual. Manitowoc Published 09-04-14, Control # 066-11...
  • Page 20 SAFETY INFORMATION 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 09-04-14, Control # 066-11...
  • Page 21 Wind Conditions............3-11 Manitowoc...
  • Page 22 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 3-ii Published 09-04-14, Control # 066-11...

  • Page 23: Standard Hand Signals For Controlling Crane Operations

    14000 LUFFING JIB OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS The following standard hand signals comply with ASME B30.5 USE WHIPLINE (Auxiliary LOWER. With arm extended HOIST. With forearm vertical, USE MAIN HOIST.
  • Page 24 OPERATING CONTROLS AND PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL DOG EVERYTHING. Clasp STOP. Arm extended, palm EMERGENCY STOP. Both arms TRAVEL. Arm extended forward, hands in front of body. down, move arm back and forth extended, palms down, move hand open and slightly raised, horizontally.
  • Page 25 14000 LUFFING JIB OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES THIS PAGE INTENTIONALLY LEFT BLANK. Manitowoc Published 09-04-14, Control # 066-11...
  • Page 26 OPERATING CONTROLS AND PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL 14COM3-4 P2101 Left Side of Boom P2361 Front of Rotating Bed and Carbody Boom and Jib Points Boom Butt Item Identification RCL Display Main Display Drum Identification Luffing Jib Limit Bypass Switch...

  • Page 27: General Operation

    14000 LUFFING JIB OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES GENERAL OPERATION Angle between center line of jib and horizontal (see Figure 3-4). Monitor this angle when raising and lowering jib The instructions in this section supplement the operating during operation.

  • Page 28: Boom Maximum Up Limit

    OPERATING CONTROLS AND PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL To correct the fault, the boom and luffing hoists can be 14LOM3101 operated in the up direction and load hoists can be operated in the down direction. The appropriate limit bypass switch must be turned to the bypass position before a load can be hoisted above the limit.

  • Page 29: Luffing Jib Up Limits

    14000 LUFFING JIB OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES When the limit is contacted, operation When the limit is contacted, operation will stop and the jib down prompt will stop and the jib up prompt (shown (shown to right) will appear on the to right) will appear on the main main display.
  • Page 30 OPERATING CONTROLS AND PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL Table 3-1 Bypassable Limit Identification — Past Production This table applies to cranes with Luffing Jib Limit Bypass Switch (3, Figure 3-2). Past Production Console Luffing Jib Limit Limit Limit Bypass Switch (4)
  • Page 31 14000 LUFFING JIB OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-2 Bypassable Limit Identification — Current Production This table applies only to cranes without Luffing Jib Limit Bypass Switch (3, Figure 3-2) Limit Bypass Switch (4) External Limit Bypass Switch (4)

  • Page 32: Drum 4 (Boom Hoist) Park Switch

    OPERATING CONTROLS AND PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL 5 – Drum 4 (Boom Hoist) Park Switch turned on before the limits identified in Table 3-2, page 3-9 can be bypassed. 6 – Drum 3 (Luffing Hoist) Park Switch Enter the function mode in the main display (Figure 3-6).

  • Page 33: Operating Precautions

    14000 LUFFING JIB OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES LEAVING CRANE UNATTENDED The limits will remain bypassed for 10 seconds after the control handle(s) is returned to off. When the crane is left unattended, it must be parked as NOTE: When the luffing jib setup mode is on, the crane instructed in Section 3 of the Crane Operator Manual.
  • Page 34 OPERATING CONTROLS AND PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 3-12 Published 09-04-14, Control # 066-11...

  • Page 35: Section 4

    Lowering Boom and Jib — Fold-Under ........4-49 Manitowoc...
  • Page 36 14000 LUFFING JIB OPERATOR MANUAL Disassemble Jib Top and Inserts — Fold-Under ......4-53 Lower Main Strut and Disconnect Backstay Pendants ..... 4-55 Remove Struts and Butt.

  • Page 37: General Setup And Installation

    Liftcrane Luffing Jib Capacity Charts provided with the Falling Load Hazard! attachment. To prevent lifting equipment from failing and load from Contact your Manitowoc dealer for a detailed explanation of dropping, crane owner/user shall verify following prior to any procedure not fully understood. each lift: The installation/removal area must be firm, level, and free of •...

  • Page 38: Accessing Parts

    Lowering) Procedure Chart. Optional boom ladders (stored in the boom butt) are available from Manitowoc. If your crane has ladders, see IDENTIFYING JIB COMPONENTS Section 4 in Operator Manual provided with the crane. Jib sections are marked for proper identification as shown in...
  • Page 39 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION View B View A Item Description Boom or Jib Chord Boom or Jib Number Manitowoc Part Number Manitowoc Manufacturing Code Pendant Aluminum Tag (if equipped) Manitowoc Purchase Order Number Manufacturer’s Number Wire Rope Type...

  • Page 40: Assist Crane Requirements

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL ASSIST CRANE REQUIREMENTS to blocking as possible (View A) to prevent bending the chords. An assist crane is required for jib installation and removal. P2498 The jib butt and struts are shipped as an assembled unit.
  • Page 41 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION THIS PAGE INTENTIONALLY LEFT BLANK. Manitowoc Published 09-04-14, Control # 066-11...

  • Page 42: Shipping Data

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL SHIPPING DATA No. 135 Luffing Jib 27 ft (8,2m) Butt & Struts Length 28 ft 11 in 8,81 m Width 5 ft 3 in 1,60 m Height 9 ft 7 in 2,92 m...
  • Page 43 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION No. 138 Fixed Jib 15 ft (4,6 m) Butt & Strut Length 18 ft 7 in 5,66 m Width 2 ft 6 in 0,76 m Height 2 ft 10 in 0,86 m...
  • Page 44 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4101 14LOM4103 View C View B View A Viewed from Rear WORKING STORED POSITION POSITION 14LOM4100 View D Item Description Blocking (if required) Load Block Blocking Sheave Clusters View E Wire Rope Guide (Boom Top)

  • Page 45: Preparing Crane For Luffing Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION PREPARING CRANE FOR LUFFING JIB Raise boom top wire rope guide (5) to operating position. See Section 4 of Crane Operator Manual for The instructions in this section assume that the crane and the procedure.
  • Page 46 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4102 Layout Fold-Under View A 13 14 A911 14LOM4107 View D View D View C 14LOM4104 View B Item Description 14LOM4105 Jib Stop Strut Assembly Boom Top Lug (2) Lug (2) Pin with Cotter Pins (2) Pin with Snap Pins (2) Pendant —...

  • Page 47: Installing Layout Luffing Jib

    NOTE Long jib stop pendants (8) from Model 888 or 999 cannot be used on Model 14000. Lower the jib butt onto blocking. Stretch pendants (7) along ground toward jib butt. These Apply several shots of grease to both pins (15).
  • Page 48 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4108 Item Description Jib Butt Jib Insert — 20 ft (6,1 m) Shown Jib Adapter (ships attached to jib butt) Pin with Cotter Pins Jib Top View B 14LOM4104a View A 14LOM4162...

  • Page 49: Install Jib Inserts And Top

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Install Jib Inserts and Top Connect Jib Stop Control Cable Figure 4-7 for the following procedure. Figure 4-8 for the following procedure. Determine jib length required for lift to be made. Using hand winch on the jib top (View A), pay out control cable (3).
  • Page 50 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Item Description Basic Jib Pendants Pendant Link Main Strut Jib Strut Socket and Wedge Strut Support (erecting) Strut Support (stored) Strut Support Pins Jib Insert Pendant (install with jib inserts) Jib Insert Pendant Link...

  • Page 51: Install Main Strut

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Install Main Strut Pin basic jib pendants (19) to pendant links (18, View C) on jib top. Figure 4-9 for the following procedure. Continue to assemble and pin all required jib pendants Make sure main strut is positioned so pendant link (2, on the ground alongside the jib, working toward jib butt.
  • Page 52 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4161 View A View C View B Item Description Luffing Hoist (in boom butt) Luffing Hoist Wire Rope Sheave Assembly (boom insert) Wire Rope Guide (boom top) Main Strut Sheaves Jib Strut Sheaves...

  • Page 53: Install Luffing Hoist Wire Rope

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Install Luffing Hoist Wire Rope Manitowoc recommends the following wire ropes: • For luffing jib use only — MCC #719276, 770 ft (235 m) Figure 4-10 for the following procedure. long, 1 in (26 mm), 6x26, Right Hand Lang Lay,...
  • Page 54 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4115 View B 14LOM4116 View A Left Side of Main Strut View D Fold-Under 14LOM4117 14LOM4113 View C Anchor Load View G 10,000 lb (4,536 kg) Lowered Position Minimum Haul in Load Line to...

  • Page 55: Raise Main Strut And Connect Backstay Pendants

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Raise Main Strut and Connect Backstay Slowly haul in load line while paying out luffing hoist wire rope to raise main strut. Pendants Figure 4-11 for the following procedure. CAUTION Jib Strut Damage!
  • Page 56 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4120 View B Stop Tubes 14LOM4121 View A Operating Position 14LOM4108 14LOM4123 View C View D Jib Pendant Connecting Position Item Description Main Strut Stop Tubes Stop Pin Lower Stop Tube Middle Stop Tube...

  • Page 57: Connect Jib Pendants To Jib Strut

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Figure 4-12, View B for the following steps. Store hold down pins (10) in hold-down lugs on adapter (11). 18. Slowly haul in luffing hoist wire rope until holes in both middle stop tubes (5) line up with upper holes in both Lower pendant links (12, View C) to working position.
  • Page 58 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Circled Item Numbers Correspond to Fold-Under Raising Procedure Steps Item Description Main Strut Jib Strut Jib Butt Jib Butt Adapter Lever Operated Hoist Jib Stop Anchor Lugs Chain 14LOM4203 Hold Down Pins...

  • Page 59: Installing Fold-Under Luffing Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION INSTALLING FOLD-UNDER LUFFING JIB Raise the boom and pay out luffing hoist wire rope to lower the jib strut and the butt to vertical position (View Raise Main Strut and Connect Backstay...
  • Page 60 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4208 Circled Item Numbers Correspond to Fold-Under Raising Procedure Steps View B View A 14LOM4207 CAUTION Avoid Jib Strut Damage! Do not allow jib strut to contact wire rope roller guide. 14LOM4209...
  • Page 61 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Circled numbered steps in the following procedure apply to 14. Slowly raise the boom and swing as required to allow item numbers in Figure 4-14. space to build inverted jib insert(s) and top.
  • Page 62 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Item Description Item Description Pins Jib Top Chord Pin at Holes Pivot Pin Nylon Slings Top Hole Assist Crane Load Line Bottom Hole Wire Rope Roller Guide Jib Insert Load Line Jib Butt...

  • Page 63: Assemble Jib Top And Inserts

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Assemble Jib Top and Inserts Swing the boom back in-line with crawlers. Slowly lower the boom until top holes in the jib butt (17) Figure 4-15 for the following procedure. are 2 to 3 in (50 to 75 mm) from engaging top holes in Wire rope rollers on inserts may be shipped upside adjacent insert (16).
  • Page 64 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Item Description Jib Stop Anchor Lugs Boom Top Jib Stop Pendants 24 ft 1 in (7.3 m) Connector NOTE Make sure jib stop pendants (3) are on Jib Stop Pendants 7 ft 9.5 in (2.4 m) inboard side of jib stop pendants (5).

  • Page 65: Install Jib Stop Pendants

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Install Jib Stop Pendants NOTE Make sure jib stop pendants (3) are on inboard side of jib stop pendants (5) in View B. Figure 4-16 for the following procedure. Take extreme care when connecting pendants to jib stop...

  • Page 66: Install Fixed Jib (Optional)

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL INSTALL FIXED JIB (OPTIONAL) If a fixed jib will be installed, see Fixed Jib topic in this CAUTION section. Run-Away Wire Rope! INSTALL BOOM LOAD LINE For long boom and short jib combinations, wire rope on...

  • Page 67: Pre-Raising Checks

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION PRE-RAISING CHECKS If load line will be installed after the boom and jib are jack-knifed into position, make sure load line going Make the following checks and correct any defects before to the jib point is securely attached to end of the jib raising the attachment.
  • Page 68 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Item Description Jib Stop Beam 7 ft 9.5 in (2,37 m) Jib Stop Pendants 14LOM4125 Jib Stop Struts (stored) Boom Top Lug Pins Pin Storage Hole Quick-Release Pin (installed) 14LOM4124 View D...

  • Page 69: Raising Boom And Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION RAISING BOOM AND JIB Preliminary Raising Procedure Figure 4-17 for the following procedure. General Using hand winch on left side of jib top (Figure 4-8, View A), slacken jib stop control cable until it rests on bottom lacings in the jib.
  • Page 70 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4130 View A Item Numbers Correspond to In-Line Raising Procedure Steps 14LOM4131 View C 14LOM4132 View B FIGURE 4-18 4-34 Published 09-04-14, Control # 066-11...

  • Page 71: In-Line Raising Procedure

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION In-Line Raising Procedure Lift load blocks or hook and hook and weight balls to desired position. Item numbers in Figure 4-18 correspond to numbered steps NOTE When load block from the lower boom point is not in the following procedure.
  • Page 72 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 6 to 12 in (152 to 305 mm) Item Numbers Correspond to Jack-Knife Raising Procedure Steps 14LOM411 View A 14LOM4134 14LOM4130 View B View C 14LOM4136 View E 14LOM4135 View D 14LOM4137...
  • Page 73 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Determine boom to luffing jib angle the boom and jib Slowly continue with Jack-Knife Raising Procedure must be raised to before the jib can be raised (see steps 4 – 6. Luffing Jib Raising Procedure Chart).
  • Page 74 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Item Description Item Description Pins Pendant Link Jib Top Wire Rope Guide Load Line Attached to Jib Top Load Line Basic Pendants 25 ft 11 in (7,90 m) Clearance 3 ft (0,9 m) Stowable or 20 in (6,10 m) or Non-Stowable Basic Pendants 20 ft 1.5 in (6,13 m)

  • Page 75: Raising Boom And Jib - Fold-Under

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION RAISING BOOM AND JIB — FOLD-UNDER Route load line between jib point rollers and lay on ground under jib. Figure 4-20 Figure 4-21 for the following procedure. Securely attach load line to side of jib (9, View E).
  • Page 76 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL View A Item Description CAUTION Jib Butt Jib Butt Adapter Avoid Jib Strut Damage! Spring Loaded Pins Do not allow jib pendants to become too slack. If jib strut lowers to point that strut...
  • Page 77 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Circled item numbers in Figure 4-21 correspond to Untie load line from side of jib top. numbered steps in the following procedure. Continue to slowly boom up and luff up to raise the boom and jib.
  • Page 78 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4138 View A Numbered Steps Correspond to In-Line Lowering Procedure Steps 14LOM4139 View B 14LOM4144 View C FIGURE 4-22 4-42 Published 09-04-14, Control # 066-11...

  • Page 79: Lowering Boom And Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION LOWERING BOOM AND JIB Swing the boom and jib slightly to either side of center and lower load blocks and/or hook and weight balls onto General the ground. Then swing boom and jib in-line with crawlers.

  • Page 80: Jack-Knife Lowering Procedure

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4138 View A 14LOM4141 View B Item Numbers Correspond to Jack-Knife Lowering Procedure Steps 6 to 12 in (152 to 305 mm) 14LOM411 View D 14LOM4142 View C 14LOM4143 View F 14LOM41144...
  • Page 81 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Swing the boom and jib slightly to either side of center Release swing brake (disengage swing lock) and and lower load blocks and/or hook and weight balls onto continue to lower the boom slowly.

  • Page 82: Final Lowering Procedure

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Final Lowering Procedure Figure 4-12 in the following steps. Luff down to lower jib strut to approximately 2 ft (0,6 m) Figure 4-17 for the following procedure. above top of jib and stop (View C).

  • Page 83: Removing Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION 19. Unpin lower stop tubes (16, View E) from lugs on the NOTE Automatic boom stop must be reset to 84° for boom top. It may be necessary to luff up or down to operation without the luffing jib (see Automatic loosen pins.
  • Page 84 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Circled Item Numbers Correspond to Fold-Under Raising Procedure Steps 14LOM4228 View B 14LOM4227 View A CAUTION Avoid Jib Strut Damage! Item Description Jib Butt Do not allow jib pendants to become too Jib Butt Adapter slack.

  • Page 85: Lowering Boom And Jib - Fold-Under

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION LOWERING BOOM AND JIB — FOLD- Boom down to lower the boom until jib point rollers are 1 to 2 in (25 to 51 m) off the ground. UNDER Remove load block or hook-and-weight ball:...
  • Page 86 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Circled Item Numbers Correspond to Fold-Under Raising Procedure Steps CAUTION Avoid Jib Strut Damage! D o n o t a l l o w j i b s t r u t t o contact wire rope roller guide.
  • Page 87 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION 12. Operator, watch backstay pendants along left side of the 17. Continue to slowly boom down and luff up until jib top boom. Luff up and down, as required, while the boom...
  • Page 88 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4234 View A View B Circled Item Numbers Correspond to Fold-Under Raising Procedure Steps Item Description Pins Jib Insert Top Hole Bottom Hole Jib Butt Pin and Washers Jib Butt Adapter Spring Loaded Pins...

  • Page 89: Disassemble Jib Top And Inserts - Fold-Under

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Disassemble Jib Top and Inserts — Fold- Slowly raise the boom and swing as required to allow room to remove inverted jib insert(s) and top. Under Luff down while booming up until the jib strut is in-line...
  • Page 90 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 14LOM4236 View A Circled Item Numbers Correspond to CAUTION Fold-Under Raising Procedure Steps Avoid Jib Strut Damage! D o n o t a l l o w j i b s t r u t t o contact wire rope roller guide.

  • Page 91: Lower Main Strut And Disconnect Backstay Pendants

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Circled item numbers in Figure 4-27 apply to the following 17. Lower the boom and jib butt with jib strut onto blocking. procedure. 18. Prevent the jib strut and jib butt from raising during main strut lowering procedure by anchoring jib strut to a minimum load of 10,000 lb (4 536 kg).

  • Page 92: Remove Struts And Butt

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL 12. Unpin lower stop tubes from lugs on the boom top 17. Pin strut supports to lugs on jib strut (Figure 4-9, View (Figure 4-11, View F). It may be necessary to luff up or down to loosen pins.

  • Page 93: Fixed Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION 14LOM4150a 30 ft (9,14 m) Item Description Jib Butt — 15 ft (4,57 m) Jib Top — 15 ft (4,57 m) Jib Insert — 10 ft (3,05 m) 40 ft Backstay Pendant Link...
  • Page 94 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Item Description Item Description Item Description Backstay Pendant (P1) Jib Insert Pendant (P3) Jib Top Wire Rope Guide Backstay Lug Top Hole – 30 ft (9,14 m) Jib Luffing Jib Top Middle Hole – 40 ft (12,19 m) Jib...

  • Page 95: Preparing Boom And Luffing Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Preparing Boom and Luffing Jib Align holes in the jib butt with holes in luffing jib top and install connecting pins (20, View F). Figure 4-29 for the following procedure. Install Jib Inserts This instruction assumes that the boom and luffing jib are completely assembled and ready to be raised.

  • Page 96: Wire Rope Specifications

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Wire Rope Specifications before raising the boom and luffing jib and securely fasten the load line to the luffing jib point. See Wire Rope Specifications chart in the Capacity Chart Route load line through proper guide sheaves on the...

  • Page 97: Install Electronic Devices

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Install Electronic Devices  All connecting pins installed and properly secured.  Load line to fixed jib anchored properly on drum, Install block-up limit and load indicator components and spooled tightly onto drum, and engaged with proper connect electric cords to junction boxes on luffing jib sheaves.
  • Page 98 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Item Description Backstay Pendant (P1) P775 Links (L1) Fixed Jib Strut Jib Stop Jib Stop Pin Luffing Jib Top Socket and Wedge Dead-End Link Load Block (one sheave) 14LOM4155 Hook And Weight Ball...

  • Page 99: Raising Boom And Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION RAISING BOOM AND JIB Connect jib stops (View D): Unfasten both jib stops (6) from the fixed jib strut (4). Item numbers in Figure 4-31 correspond to numbered steps in the following procedure.

  • Page 100: Lowering Boom And Jib

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Item Numbers Correspond to Steps in Lowering Boom and Jib Procedure 14LOM4159 View A Figure 4-31, View D 14LOM4156 View B Figure 4-31, View B 14LOM4160 View C 10 11 FIGURE 4-32...

  • Page 101: Removing Fixed Jib

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Swing upperworks in-line with lowerworks so the Continue to lower the boom slowly — do not lower the boom is over front of crawlers. luffing jib — until luffing jib rollers contact the ground (View C).

  • Page 102: Wire Rope Installation

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL WIRE ROPE INSTALLATION NOTE: Wire rope manufacturer’s recommendations take precedence over information in this section. Reel Wire Rope Storage Drum Store wire rope in coils or on reels off the ground or floor in a Brake clean and dry indoor location.

  • Page 103: Anchoring Wire Rope To Drum

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Tighten wedge by rapping back of wedge with a brass drift pin and hammer. Seizings Wire Rope Type Required Preformed Non-preformed WARNING! Falling Load Hazard! Place free end of seizing wire in valley between two stands.

  • Page 104: Winding Wire Rope Onto Drum

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Winding Wire Rope onto Drum Wraps of First Layer Tight Against See Drum and Lagging Chart in Capacity Chart Manual for Wedge Drum and Against Each Other. correct size of drum laggings, if used.
  • Page 105 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION THIS PAGE INTENTIONALLY LEFT BLANK. Manitowoc 4-69 Published 09-04-14, Control # 066-11...

  • Page 106: Anchoring Wire Rope To Wedge Socket

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Anchoring Wire Rope to Wedge Socket Figure 4-38 for the following procedure. Assemble wire rope and wedge to socket so live end of wire rope is in a straight line with socket pin hole. Do not assemble WRONG as shown.
  • Page 107 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION T (Rope Clip Nut Torque) Wire Rope/Clip Size TL (Tail Length) inch 1-1/8 1-1/4 (mm) (22,23) (25,4) (28,58) (31,75) Standard 6 to 8 Strand Wire Rope Minimum of 6 rope diameters, Torque...

  • Page 108: Anchoring Wire Rope To Button Socket

    Figure 4-40 for the following procedure. General Some rotation-resistant wire rope supplied by Manitowoc is Button equipped with a No. 1.5 pad eye welded to the leading end of the wire rope or to the button on the end of the wire rope.

  • Page 109: Load Line Reeving

    14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION A1189 A09310 Rope Pull Rigging Line Clips with Winch or Fork-Lift Truck Rigging Line Wire Rope from Drum Wire Rope P1519 Boom Point Sheaves Wire Rope Load Block Sheaves EXAMPLE without Button...

  • Page 110: Guide Sheaves And Drums

    SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL Guide Sheaves and Drums Figure 4-41 for dead-end locations and components in luffing jib point and for reeving diagrams. Reeving the load Figure 4-41 for identification of the load drums and block in any manner other than shown can result in guide sheaves.
  • Page 111 14000 LUFFING JIB OPERATOR MANUAL SETUP AND INSTALLATION Figure 4-31 To Lower Boom Point (see Crane Operator Manual for Reeving) 2 PART 3 PART 4 PART = Weight for Block-Up Limit Control = Dead-End Wedge Socket Item Description Drum 1 – Whip Hoist (in crane) Drum 2 –...
  • Page 112 SETUP AND INSTALLATION 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-76 Published 09-04-14, Control # 066-11...

  • Page 113: Section 5

    Lube and Coolant Product Guide ......... . 5-1 Manitowoc...
  • Page 114 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 5-ii Published 09-04-14, Control # 066-11...

  • Page 115: Lubrication Guide

    14000 LUFFING JIB OPERATOR MANUAL LUBRICATION SECTION 5 LUBRICATION LUBRICATION GUIDE LUBE AND COOLANT PRODUCT GUIDE See F2129 at the end of this section. See the publication at the end of this section. Manitowoc Published 09-04-14, Control # 066-11...
  • Page 116 LUBRICATION 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 09-04-14, Control # 066-11...
  • Page 117 Adjustment ............6-15 Manitowoc...
  • Page 118 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 6-ii Published 09-04-14, Control # 066-11...

  • Page 119: General Maintenance

    14000 LUFFING JIB OPERATOR MANUAL MAINTENANCE PROCEDURES SECTION 6 MAINTENANCE PROCEDURES GENERAL MAINTENANCE Maintenance This section contains maintenance and adjustment At least once weekly, check that the automatic boom stop instructions for the limit devices used with the luffing jib stops the boom at the specified maximum angle.
  • Page 120 MAINTENANCE PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL 14CSM4-2b Roller Over-Travel LED OFF (Past Production Only) View A SWITCH OPENED 10 11 2a or 2b LED ON (Past Production Only) View B SWITCH CLOSED 2a or 2b STORED Past Production — Limit Switch Wiring...

  • Page 121: Adjustment

    14000 LUFFING JIB OPERATOR MANUAL MAINTENANCE PROCEDURES Adjustment d. Turn adjusting rod (2a or 2b) out against the boom butt (1) until limit switch (6) “clicks” open. On Past Figure 6-2 for the following procedure. Production, the LED on the limit switch should go OFF (View A).
  • Page 122 MAINTENANCE PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL 14CSM4-3 • 77.6° - Initial Contact — see View B • 79.2° - Start of Spring Cushioning — see View C • 89.5° - Physical Stop (springs solid) — see View D View D...

  • Page 123: Physical Boom Stop

    14000 LUFFING JIB OPERATOR MANUAL MAINTENANCE PROCEDURES PHYSICAL BOOM STOP • Assist in moving the boom forward when lowering the boom from any angle above 77.6° • Provide a physical stop at 89.5° Operation WARNING Physical boom stops must be installed for all crane When the boom is raised to 77.6°, springs in boom stop...
  • Page 124 MAINTENANCE PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL Deactivated Activated Item Description Edge of Actuator Rod to Edge of 21.67 in (550,5 mm) 21.40 in (543,6 mm) Limit Switch Housing Edge of Actuator Rod to Front Edge 3.48 in (88,4 mm) 3.25 in (82,6 mm)

  • Page 125: Jib Stop Adjustment

    14000 LUFFING JIB OPERATOR MANUAL MAINTENANCE PROCEDURES JIB STOP ADJUSTMENT Maintenance At least once weekly and each time the attachment is erected, check that the luffing jib stops at the specified angles. WARNING Pre-Erection Checks Falling Attachment Hazard! Do not operate the crane unless luffing jib stops are To insure proper operation of the luffing jib stops: properly adjusted and operational.

  • Page 126: Operational Checks

    MAINTENANCE PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL Fold-Under Jib Maximum Down Limit Check SLOWLY raise luffing jib past MAXIMUM UP LIMIT 1. (optional) Luffing hoist must stop and be inoperable in up direction when boom to luffing jib angle is 171°.
  • Page 127 14000 LUFFING JIB OPERATOR MANUAL MAINTENANCE PROCEDURES View B Switch Activated Circuit Opened Item Description Actuator Rod Dowel Pin Roller Spring Washer Over-Travel Spring Spring Washer LED OFF (Past Limit Switch LED OFF (Past Production Only) Cover Production Only) Bracket Assembly...
  • Page 128 MAINTENANCE PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL 14LOM4170 1-Part Line 4-Part Line View B Dead-End Load Line or Slowest Live Line 14LOM4169 1-Part Line 3-Part Line 2-Part Line 1-Part Line View C View D 2-Part See Load Block Reeving Diagrams...

  • Page 129: Block-Up Limit Installation And Adjustment

    14000 LUFFING JIB OPERATOR MANUAL MAINTENANCE PROCEDURES BLOCK-UP LIMIT INSTALLATION AND Luffing jib point ADJUSTMENT b. Fixed jib point Weight freely suspended by chain from each limit switch actuating lever (weight encircles load line as shown). Lift block fastened to load line or lift plates fastened to WARNING load block.

  • Page 130: Disconnecting Block-Up Limits

    MAINTENANCE PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL Disconnecting Block-Up Limits 14LOM4163 Figure 6-8 for the following procedures. Failing to perform the following steps will prevent load drums from hoisting and the boom and luffing jib from lowering. Also, fault alarm will come on.
  • Page 131 14000 LUFFING JIB OPERATOR MANUAL MAINTENANCE PROCEDURES P2456 P2455 P2456a Typical Limit Switch Installation DISCONNECTED WWCB WJN1 Luffing Jib Node Typical Limit Switch Installation CONNECTED Item Description Item Description CABLE ENDS Block-Up, Luffing Jib Point Dust Cap Block-Up, Fixed Jib Point...

  • Page 132: Block-Up Limit Switch Maintenance

    MAINTENANCE PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL Block-Up Limit Switch Maintenance Check that all cables and terminating plugs (Figure 6-8) are securely fastened. Test block-up limit controls for proper operation using CAUTION either of the following methods: Prevent Damage BOOM AND JIB LOWERED: Manually lift each To prevent two-blocking from occurring, do not operate weight —...

  • Page 133: Adjustment

    14000 LUFFING JIB OPERATOR MANUAL MAINTENANCE PROCEDURES Adjustment Hold lever (6) at Dimension A. Hold roller (5) on limit switch lever (4) against actuating Figure 6-9 for the following procedure. lever (6) while performing step 6. Lower the boom and jib onto blocking at ground level and...
  • Page 134 MAINTENANCE PROCEDURES 14000 LUFFING JIB OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 6-16 Published 09-04-14, Control # 066-11...
  • Page 135 Manitowoc Dealer ........
  • Page 136 14000 LUFFING JIB OPERATOR MANUAL Raising Boom and Jib ............4-63 Retaining Connecting Pins.

Table of Contents