User Manuals: Manitowoc 14000 Crawler Crane

User Manuals: Manitowoc 14000 Crawler Crane

Manuals and User Guides for Manitowoc 14000 Crawler Crane. We have 6 Manitowoc 14000 Crawler Crane manuals available for free PDF download: Service And Maintenance Manual, Service Maintenance Manual, Operator's Manual, Product Manual, Instructions Manual

Manitowoc 14000 Operator's Manual

Manitowoc 14000 Operator's Manual (270 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 22 MB

Table of Contents

Table of Contents
5
Section 1

13
- Crane Data
  13
- Crane Weights
  13
- Crane/Attachment Identification
  13
- Reference to Past and Current Production in this Manual
  13
- Change of Ownership Registration
  13
- Manitowoc Dealer
  13
- Crane Orientation
  13
- Identification and Location of Components
  14
- Outline Dimensions
  17
- English and Metric Conversions
  19
  - Direct Conversion
    19
  - Inverse Conversion
    19
Section 2

21
- Continuous Innovation
  23
- Nameplates and Decals
  23
- Safety Messages
  23
  - General
    23
  - Safety Alert Symbol
    23
  - Signal Words
    23
  - Symbol Identification
    23
- Safety and Information Signs
  25
  - Maintaining Signs
    25
  - Ordering Signs
    25
- Crane Access Points
  27
  - General
    27
- Getting on or off Crane
  27
- Operator Manual/Capacity Chart Storage
  28
  - General
    28
  - Storing Manuals
    28
  - Deploying Swing Radius Barrier
    29
  - Storing Swing Radius Barrier
    29
- Safe Operating Practices
  30
  - General
    30
  - Read Operator Manual
    30
  - Operator Qualifications
    30
  - Operator Conduct
    30
  - Handling Load
    32
  - Size of Load
    32
  - Attaching Load
    32
  - Lifting/Moving Load
    33
  - Multiple Load Line Operation
    34
- Signals
  35
- Holding Load
  35
- Safety Devices
  36
- Operational Aids
  36
  - Category 1 Operational Aids
    36
  - Category 2 Operational Aids
    37
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  38
  - Electrocution Hazard
    38
  - Set-Up and Operation
    38
  - Electrocution Hazard Devices
    39
  - Electrical Contact
    39
- Refueling
  40
- Fire Extinguishers
  40
- Accidents
  40
- Safe Maintenance
  40
  - Maintenance Instructions
    40
  - Safe Maintenance Practices
    40
- Environmental Protection
  42
- Boom Disassembly Safety
  45
  - General
    45
  - Location
    45
  - Pin Removal
    45
  - Disassembly Precaution
    45
- Personnel Handling Policy
  46
- Pedestal/Barge Mounted Cranes
  48
  - Pedestal Mounted Crane
    48
  - Barge Mounted Crane
    48
  - Definition
    48
  - Examples
    48
  - Capacity Charts
    50
  - Shock Loading
    50
  - Operation on Barge
    50
  - Definition
    50
  - General
    50
  - Definitions
    50
  - Crane Inspection
    51
  - Transporting Crane on Barge
    51
Section 3

53
- Standard Hand Signals for Controlling Crane Operations
  58
- Symbol Identification
  60
- Cab Window Operation
  66
  - Opening Windows for Ventilation
    66
  - Exiting Cab in Emergency
    66
- Operating Controls
  66
  - General
    66
  - Past Production Cab
    66
  - Current Production Cab
    66
  - Past Production Cab Only
    66
  - Current Production Cab Only
    66
- Controls Identification and Function
  70
  - A - Engine Controls
    70
  - A1. Engine Ignition Switch
    70
  - A2. Engine Emergency Stop Switch
    70
  - A3. Engine Hand Throttle
    70
  - A4. Engine Foot Throttle
    70
  - A5. Engine Clutch Lever
    70
  - A6. Battery Disconnect Switch
    71
  - A7. DPF Switch
    71
  - B - Accessory Controls
    74
  - B1. Overhead Windshield Wiper Switch
    74
  - B2. Front Windshield Wiper-Washer Switch
    74
  - B3. Climate Control Panel
    74
  - B4. Crane Work Lights Switch
    74
  - B5. Panel Light Switch
    74
  - B6. Boom Pins Switch
    75
  - B8. Dome Light Switch
    75
  - B9. Overhead Fan Switch
    75
  - B10. Horn Switch
    75
  - B11. Cab Tilt Switch
    75
  - B12A. Cigarette Lighter Receptacle
    75
  - B12B. Power Supply Receptacle
    75
  - B13. Programmable Receptacle
    75
  - B14. Fire Extinguisher
    75
  - B15. Radio/CD Player (Optional)
    75
  - C - Indicators
    77
  - C1. Fuel Level
    77
  - C2. Engine Coolant Temperature
    77
  - C3. Engine Oil Pressure
    77
  - C4. Battery Voltage
    77
  - C5. Drum Rotation Indicators
    77
  - C6. Rear View Mirrors
    77
  - C7. Boom Angle Indicator
    77
  - C8. Cab Beacon (Optional)
    77
  - C9. Upperworks Level
    77
  - D - Special Controls
    78
  - C10. Wind Speed Transmitter
    78
  - D1. Rated Capacity Indicator/Limiter Display and Indicator Lights
    78
  - D2. Main Display
    78
  - D3. Display Touch Pad Controls
    78
  - D4. Limit Bypass Switch
    78
  - D5. Luffing Jib Limit Bypass Switch
    78
  - D6. Seat Switch
    78
  - E - Boom Hoist Controls
    82
  - E1. Drum 4 (Boom Hoist) Park Switch
    82
  - E2. Drum 4 (Boom Hoist) Handle
    82
  - F - Load Drum Controls
    83
  - F1. Drum 1 (Front Drum) Park Switch
    83
  - F2. Drum 2 (Rear Drum) Park Switch
    83
  - F3. Drum 3 (Auxiliary/Luffing Jib) Park Switch
    83
  - F4. Drum 1 (Front Drum) Handle
    83
  - F5. Drum 2 (Rear Drum) Handle
    83
  - F6. Drum 3/4 (Auxiliary/Luffing Jib) Handle
    83
  - F7. Drum 1 (Front Drum) Working Brake Pedal
    83
  - F8. Drum 2 (Rear Drum) Working Brake Pedal
    83
  - G - Swing Controls
    84
  - G1. Swing Park Switch
    84
  - G2. Swing Handle
    84
  - G3. Swing Holding Brake Switch
    84
  - H - Travel Controls
    85
  - H1. Travel Park Switch
    85
  - H2. Travel Speed Selector
    85
  - H3. Travel Cruise Selector
    85
- Limit Devices
  86
  - Boom Maximum up Limit
    86
  - Boom down Limit
    86
  - Block-Up Limit
    86
  - H4. Left Crawler Handle or Pedal
    86
  - H5. Right Crawler Handle or Pedal
    86
  - Luffing Jib up Limit
    87
  - Luffing Jib down Limit
    87
  - Maximum Bail Limit
    88
  - Minimum Bail Limit
    88
- Seat Controls
  88
- Preparing Crane for Operation
  89
- Operation
  89
  - Engine Startup
    89
  - Boom Hoist Operation
    92
  - Luffing Hoist Operation
    93
  - Swing Operation
    94
  - Load Drum Operation
    95
  - Liftcrane Operation - (with Free Fall Off)
    95
  - Liftcrane Operation - Free Fall
    95
  - Clamshell Operation
    97
  - Travel Operation
    98
  - Luffing Jib Setup Mode
    100
- Stopping Engine/ Leaving Crane Unattended
  101
- Remote Controls
  101
  - General
    101
  - Set-Up Remote Control
    101
  - Power Switch
    102
  - Stop Switch
    102
  - Gantry Cylinders
    102
  - Back Hitch Pins
    102
  - Manual Controlled Handles
    103
  - Crawler Pin Controls
    103
  - Carbody Jack Controls
    103
- Displays
  104
  - Display Controls
    104
  - Display Brightness and Color Contrast
    104
  - Factory Default Display Settings
    104
  - Blank Display
    104
  - Rated Capacity Indicator/Limiter Display
    104
  - Main Display
    104
  - Display Touch Pad Controls
    104
  - Display Select Buttons
    104
  - Select Buttons
    104
  - Main GUI Display Format
    105
  - Screen Prompts
    105
  - Menu Screen
    106
  - Information Screen
    106
  - Boom to Luffing Jib Working Angle
    106
  - Wind Speed Indicator
    106
  - Mast Angle
    106
  - Hydraulic Tank
    107
  - Battery
    107
  - Engine (All)
    107
  - Crane Faults
    107
  - Tier 4 Engine Fault
    107
  - Diagnostic Screens
    110
  - Diagnostic Screen Component Icons
    110
  - Tier 4 Engine Diagnostic Information
    111
  - Drum Diagnostic Screens
    111
  - Swing Diagnostic Screen
    112
  - Travel Diagnostic Screen
    112
  - Function Mode Screens
    113
  - Accessory Diagnostic Screen
    113
  - Drum Functions
    114
  - Swing Functions
    114
  - Remote Control Functions
    114
  - Multiple Points or Load Pin Disable Functions
    114
  - Swing or Track Speed Limits
    114
  - Drum Functions
    115
  - Swing Torque
    115
  - Boom or Swing Motion Limiter Mode
    116
  - Remote Control
    116
  - Multiple Points or Load Pin Disable Functions
    116
  - Fan Function
    116
  - CAN Bus Diagnostic Screen
    118
  - Packet Information
    118
  - Digital Output Disable Fault
    118
  - Engine Node Status
    118
  - Crane Status
    118
  - Camera Screen (Optional)
    124
  - Pressure Test and Calibration Screen
    124
  - Pressure Sender Test
    124
  - Control Calibration
    125
  - High Pressure Test
    125
  - Charge Pressure Test
    126
  - Wind Conditions
    127
  - Preparation for Cold Weather
    129
    
    Crane Limitations
    129
    
    Wire Rope
    129
    
    Cold Weather Starting Aid
    129
    
    Cooling System
    129
    
    Batteries
    129
    
    Engine Oil
    129
    
    Fuel Oil
    129
    
    Gear Oil
    129
    
    Coolant and Oil Pan Heaters
    129
    
    Hydraulic Oil
    130
    
    General
    130
  - Cold Weather Heater Package
    131
    
    General
    131
    
    Heaters
    131
    
    Turning Heaters on
    131
    
    Turning Heaters off
    131
  - Circuit Breakers
    131
    
    Cold Weather Package - Past
    132
    
    Cold Weather Package - Current
    133
  - Boom and Jib Assembly Drawings
    139
  - Liftcrane Mast Capacities
    139
  - Optional Attachments
    139
  - General Safety
    139
  - Crane Orientation
    139
  - Self-Erecting Equipment
    141
  - Assembly and Disassembly Notes
    141
  - Assembly and Disassembly Area
    141
  - Accessing Parts
    141
  - Crane Weights
    142
  - Handling Components
    142
  - Retaining Connecting Pins
    142
  - Cold Weather Mast Operation
    143
  - Shipping Crane Components
    143
  - Operating Controls
    144
  - Pre-Start Checks
    144
    
    Engine
    144
    
    Gear Boxes
    144
    
    Hydraulic System
    144
    
    Electric System
    144
  - Shipping Data
    145
  - Crane Assembly
    151
  - Remove Protective Covers from Cab Windows
    151
  - Remove Crane from Trailer
    153
  - Deploy Operator's Cab
    155
  - Raise Mast to Operating Position
    155
  - General
    155
  - Raising Procedure
    157
  - Install Assembly Block
    161
  - Install Crawlers
    163
  - Deploy Crawler Steps
    167
  - Install Platforms
    167
  - Assemble Boom and Jib
    167
  - Install Counterweight
    169
  - Assemble Crane Counterweight
    169
  - Install Carbody Counterweight
    169
  - Install Crane Counterweight
    171
  - Install Boom Butt
    175
  - Lifting Boom Butt
    175
  - Connect Boom Butt to Crane
    177
  - Raise Boom Butt Wire Rope Guide
    177
  - Remove Assembly Block
    179
  - Connect Boom Butt to Boom
    179

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Manitowoc 14000 Service And Maintenance Manual

Manitowoc 14000 Service And Maintenance Manual (286 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 29 MB

Table of Contents

See End of this Manual for Alphabetical Index

5
- Table of Contents
  5
- Section 1
  13
  - Continuous Innovation
    13
  - Safety Messages
    13
    
    General
    13
    
    Safety Alert Symbol
    13
    
    Signal Words
    13
  - Safe Maintenance Practices
    13
    
    Maintenance Instructions
    13
    
    Safe Maintenance Practices
    14
  - Environmental Protection
    15
  - Reference to Past and Current Production in this Manual
    15
  - Identification and Location of Components
    16
    
    General Overview
    16
    
    Past Production Tier 3
    18
    
    Current Production Tier 3 and Tier 4
    19
    
    Front of Crane/Cab Components
    20
    
    Left Side Components - Past Production Tier 3
    21
    
    Left Side Components - Current Production Tier 3/4
    22
    
    Left Side Components Continued
    23
    
    Right Side Components - Past Production Tier 3
    24
    
    Right Side Components - Current Production Tier 3/4
    25
    
    Rear/Top of Crane Components
    26
    
    Carbody/Crawler Components
    27
  - Crane Description of Operation
    28
    
    General Abbreviations
    28
    
    Solenoid Valve Identification
    28
  - General Operation
    29
    
    Charge Pressure
    30
    
    Hydraulic Components
    30
    
    Hydraulic Fluid Cooler
    30
    
    Hydraulic Pumps
    30
    
    Hydraulic Tank
    30
    
    Return Manifold
    30
    
    Shut-Off Valve
    30
    
    Suction Manifold
    30
    
    Basic Operation
    31
    
    Hydraulic Motors
    31
    
    Pressure Monitoring
    31
    
    Brake and Drum Pawl Operation
    33
    
    Engine Controls
    33
    
    Gear Pumps (Optional)
    33
  - Electrical Control System
    34
    
    Display Screens
    34
    
    Electrical Power to Operator's Cab
    34
    
    Pressure Senders and Speed Sensors
    36
    
    System Faults
    36
  - Swing System
    38
    
    Swing Brake
    38
    
    Swing Holding Brake Switch
    38
    
    Swing Left
    38
    
    Swing Right
    38
  - Travel (Crawlers) System
    42
    
    Travel Brakes
    42
    
    Travel Forward
    42
    
    Travel in Reverse
    42
    
    Travel Motors
    42
    
    Travel Cruise
    44
    
    Two-Speed Travel Operation
    44
  - Drum 4 (Boom Hoist) System
    46
    
    Drum 4 Brake and Pawl
    46
    
    Raising Boom
    46
    
    Lowering Boom
    47
  - Drum 1 (Front Drum) System
    50
    
    Drum 1 Brake
    50
  - Raising Load
    50
  - Lowering Load
    52
  - Drum 2 (Rear Drum) System
    53
    
    Drum 2 Brake
    53
    
    Raising Load
    53
    
    Lowering Load
    55
  - Drum 1 and Drum 2 - Free Fall (Optional)
    56
    
    Free Fall - Drum Hoisting
    57
    
    Free Fall - Drum Lowering
    57
  - Drum 3 (Auxiliary/Luffing Jib) System
    61
    
    Drum 3 Brake and Pawl
    61
    
    Raising
    61
    
    Lowering
    63
  - Upper Accessory System
    65
    
    Gantry Cylinders Raise
    65
    
    Gantry System
    65
    
    Gantry Cylinders Lower
    67
    
    Mast Raising
    69
    
    Mast System
    69
    
    Mast Lowering
    71
    
    Boom Hinge Pins
    73
    
    Cab Tilt
    75
  - Lower Accessory System
    77
    
    Carbody Jacking Cylinder Raise
    77
    
    Carbody Jacking System
    77
    
    Carbody Jacking Cylinder Lower
    79
    
    Crawler Pin Cylinders
    81
    
    Crawler Pin Cylinders Extend
    81
    
    Crawler Pin Cylinders Retract
    83
    
    Back Hitch Pin Cylinders
    85
    
    Hydraulic Engine Cooling Fan - Tier 4 Only
    88
Section 2 Hydraulic System

91
- Checking and Replacing Hydraulic Hoses
  93
- Hydraulic Schematics
  93
- Hydraulic System - General
  93
- Hydraulic System - Maintenance
  94
  - Safety
    94
  - Storing and Handling Oil
    94
  - Storing and Handling Parts
    95
  - Inspecting System
    95
  - Replacing Desiccant Breather
    96
  - Replacing Filter
    97
    
    Return Filter
    97
  - Changing Oil
    98
  - Servicing Pumps
    98
  - Hydraulic Connections
    99
    
    Pipe Thread Connection
    99
    
    SAE Straight Thread Connection
    99
    
    ORS Connection
    100
    
    Split Flange Connection
    100
    
    SAE Flare Connection
    102
- Shop Procedures
  105
  - Initial Oil Fill
    105
  - Initial Start-Up
    105
  - High Pressure Accessory System Checks
    107
  - Low Pressure Accessory System Checks
    107
    
    Boom Hinge Pin Cylinder
    107
    
    Cab Tilt Cylinder
    107
    
    Carbody Jacking Cylinders
    107
    
    Crawler Pin Cylinders
    107
    
    Drum Pawls
    107
    
    Gantry Cylinders
    107
    
    Live Mast Cylinders
    107
  - Speed Checks
    108
    
    Back Hitch Pins
    108
    
    Swing and Drum Speeds
    108
    
    Swing Brake
    108
    
    Travel Brakes
    108
    
    Travel Speed
    108
  - Hydraulic System Specifications
    108
- Hydraulic System Specifications
  109
- Drum Identification
  110
- Pump Components
  111
- Pump Identification
  111
- Motor Components
  112
- Hydraulic System Test, Calibration, and Adjustment Procedures
  113
  - Pressure Test and Calibration Screen
    113
  - Pressure Sender Test
    113
  - Control Calibration
    114
  - High Pressure Test
    115
  - Charge Pressure Test
    116
  - High Pressure Adjustment
    117
    
    Charge Pressure Adjustment
    118
    
    Pump Neutral Adjustment
    118
    
    Motor Leakage Test
    119
    
    Loop Flushing Valve Adjustment
    120
    
    Low Pressure Accessory Adjustment
    120
    
    Manual Override Tests
    120
    
    Disc Brake Operational Test
    122
    
    Pressure Sender Replacement
    122
Section 3 Electric System

123
- Checking and Replacing Electrical Components
  125
- Electrical Drawings and Schematics
  125
- Circuit Breakers
  126
  - Engine Node
    126
  - Operator's Cab
    126
  - Grid Heater
    126
- Test Voltages
  128
  - Alphabetical Index of Components
    128
  - Node Heading Descriptions
    129
  - Abbreviations
    130
  - Node 1 - Master (Front Console)
    131
  - Node 2 - Handles and Cab Controls
    133
  - Node 3 - Drum 1, 2 & 3, Alarms, Sensors, and Accessories
    135
  - Node 4 - Drum 4, Pumps, and Accessories
    138
  - Node 5 - Swing Limits (Optional)
    141
  - Boom Remote Input Node
    142
  - Luffing Jib Remote Input Node
    143
  - Node 0 - Engine
    144
- Checking Electrical Inputs/Outputs
  149
  - Display Controls
    151
  - Display Brightness and Color Contrast
    151
  - Factory Default Display Settings
    151
  - Blank Display
    151
  - Main GUI Display Format
    151
    
    Display Select Buttons
    151
    
    Display Touch Pad Controls
    151
    
    Main Display
    151
    
    Rated Capacity Indicator/Limiter Display
    151
    
    Select Buttons
    151
  - Screen Prompts
    152
  - Menu Screen
    152
  - Information Screen
    153
    
    Battery
    153
    
    Boom to Luffing Jib Working Angle
    153
    
    Engine
    153
    
    Hydraulic Tank
    153
    
    Mast Angle
    153
    
    Wind Speed Indicator
    153
    
    Engine Prompt - Diesel Particulate Filter
    154
    
    Faults
    154
  - Diagnostic Screens
    157
  - Diagnostic Screens
    158
    
    Drum Diagnostic Screens
    158
    
    Engine Diagnostics Screen
    158
    
    Swing Diagnostic Screen
    159
    
    Travel Diagnostic Screen
    159
  - Function Mode Screens
    160
    
    Accessory Diagnostic Screen
    160
  - Swing Torque
    162
  - Boom or Swing Motion Limiter Mode
    162
  - Remote Control
    162
  - Multiple Points or Load Pin Disable Functions
    163
  - Fan Function
    163
  - CAN Bus Screen
    164
  - Packet Information
    164
  - Digital Output Disable Fault
    164
  - Engine Node Status
    164
  - Crane Status
    164
  - Boom Node Status
    164
- Dielectric Grease
  170
Section 4 Boom

171
- Section 4
  171
  - Automatic Boom Stop Adjustment
    173
    
    Maintenance
    173
    
    Maximum Operating Angles
    173
    
    Actuator Rod Replacement
    175
    
    Adjustment
    175
  - Physical Boom Stop
    177
    
    Adjustment
    177
    
    Operation
    177
    
    Physical Boom Stop Angles
    177
  - Boom and Luffing Jib Angle Indicator Calibration
    178
  - Mast Angle Adjustment
    178
    
    Adjusting Mast Angle
    178
    
    Mast Angle Sensor
    178
  - Gantry Limit Switch
    179
    
    Adjustment
    179
    
    Operation
    179
  - Strap Inspection and Maintenance
    180
    
    Cranes Not in Regular Use
    180
    
    Frequent Inspection
    180
    
    Identifying Straps
    180
    
    Inspection
    180
    
    Periodic Inspection
    180
    
    Corrosion or Abrasion
    181
    
    Replacement Specifications
    181
    
    Elongated Hole
    182
    
    Flatness
    182
    
    Straightness
    182
    
    Inspection Checklist
    183
    
    Removing Straps from Service
    183
    
    Storing Straps
    183
  - Lattice Section Inspection and Lacing Replacement
    183

Manitowoc 14000 Service Maintenance Manual

Manitowoc 14000 Service Maintenance Manual (278 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 23 MB

Table of Contents

See End of this Manual for Alphabetical Index

5
- Table of Contents
  5
- Section 1
  13
  - Continuous Innovation
    13
  - Safety Messages
    13
    
    Safety Alert Symbol
    13
    
    Signal Words
    13
  - Safe Maintenance Practices
    13
    
    Maintenance Instructions
    13
    
    Safe Maintenance Practices
    14
  - Environmental Protection
    15
  - Identification and Location of Components
    16
    
    Front of Crane/Cab Components
    18
    
    Left Side Components
    20
    
    Left Side Components Continued
    22
    
    Right Side Components
    23
    
    Rear/Top of Crane Components
    24
    
    Abbreviations
    26
    
    Solenoid Valve Identification
    26
  - Description of Crane Operation
    27
    
    Charge Pressure
    28
    
    Hydraulic Components
    28
    
    Hydraulic Pumps
    28
    
    Hydraulic Tank
    28
    
    Oil Temperature Valve
    28
    
    Return Manifold
    28
    
    Shut-Off Valve
    28
    
    Suction Manifold
    28
    
    Hydraulic Motors
    29
    
    Hydraulic System Operation
    29
    
    Pressure Monitoring
    29
    
    Brake and Drum Pawl Operation
    31
    
    Engine Controls
    31
    
    Gear Pumps (Optional)
    31
  - Electrical Control System
    33
    
    Display Screens
    33
    
    Electrical Power to Operator's Cab
    33
    
    Pressure Senders and Speed Sensors
    34
    
    System Faults
    34
  - Swing System
    36
    
    Swing Brake
    36
    
    Swing Holding Brake Switch
    36
    
    Swing Left
    36
    
    Swing Right
    36
  - Travel (Crawlers) System
    39
    
    Travel Brakes
    39
    
    Travel Forward
    39
    
    Travel in Reverse
    39
    
    Travel Motors
    39
    
    Travel Cruise
    41
    
    Two-Speed Travel Operation
    41
  - Drum 4 (Boom Hoist) System
    43
    
    Drum 4 Brake and Pawl
    43
    
    Raising Boom
    43
    
    Lowering Boom
    44
  - Drum 1 (Front Drum) System
    46
    
    Drum 1 Brake
    46
    
    Raising Load
    46
    
    Lowering Load
    48
  - Drum 2 (Rear Drum) System
    50
    
    Drum 2 Brake
    50
    
    Raising Load
    50
    
    Lowering Load
    52
  - Drum 1 and Drum 2 - Free Fall (Optional)
    54
    
    Free Fall - Hoisting
    55
    
    Free Fall - Lowering
    55
  - Drum 3 (Auxiliary/Luffing Jib) System
    58
    
    Drum 3 Brake and Pawl
    58
    
    Raising
    58
    
    Lowering
    60
  - Upper Accessory System
    62
    
    Gantry Cylinders Raise
    62
    
    Gantry System
    62
    
    Gantry Cylinders Lower
    64
    
    Mast Raising
    66
    
    Mast System
    66
    
    Mast Lowering
    68
    
    Boom Hinge Pins
    70
    
    Cab Tilt
    72
  - Lower Accessory System
    74
    
    Carbody Jacking Cylinder Raise
    74
    
    Carbody Jacking System
    74
    
    Carbody Jacking Cylinder Lower
    76
    
    Crawler Pin Cylinders
    78
    
    Crawler Pin Cylinders Extend
    78
    
    Crawler Pin Cylinders Retract
    80
    
    Back Hitch Pin Cylinders
    82
    
    Hydraulic Engine Cooling Fan
    84
Section 2 Hydraulic System

87
- Hydraulic Schematics
  89
- Inspecting Hydraulic Hoses
  89
  - Every Month or 200 Hours
    89
  - Degradation Due to Extreme Environment
    90
- Hydraulic System-Maintenance
  90
  - Safety
    90
  - Storing and Handling Oil
    90
  - Storing and Handling Parts
    91
  - Inspecting System
    92
  - Replacing Desiccant Breather Cartridge
    93
  - Replacing Filter
    93
    
    Return Filter
    93
  - Changing Oil
    95
  - Servicing Pumps
    96
  - Hydraulic Connections
    96
    
    Pipe Thread Connection
    96
    
    SAE Straight Thread Connection
    97
    
    ORS Connection
    98
    
    Split Flange Connection
    99
    
    SAE Flare Connection
    100
- Shop Procedures
  102
  - Initial Oil Fill
    102
  - Initial Start-Up
    102
  - High Pressure Accessory System Checks
    104
  - Low Pressure Accessory System Checks
    104
    
    Boom Hinge Pin Cylinder
    104
    
    Cab Tilt Cylinder
    104
    
    Carbody Jacking Cylinders
    104
    
    Crawler Pin Cylinders
    104
    
    Drum Pawls
    104
    
    Gantry Cylinders
    104
    
    Live Mast Cylinders
    104
  - Speed Checks
    105
    
    Back Hitch Pins
    105
    
    Swing and Drum Speeds
    105
    
    Swing Brake
    105
    
    Travel Brakes
    105
    
    Travel Speed
    105
  - Hydraulic System Specifications
    105
- Hydraulic System Specifications
  106
- Drum Identification
  107
- Pump Components
  108
- Pump Identification
  108
- Motor Components
  109
- Hydraulic System Test, Calibration, and Adjustment Procedures
  110
  - Pressure Test and Calibration Screen
    110
  - Pressure Sender Test
    110
  - Control Calibration
    111
  - High Pressure Test
    112
  - Charge Pressure Test
    113
  - High Pressure Adjustment
    114
  - Charge Pressure Adjustment
    115
  - Pump Neutral Adjustment
    116
  - Motor Leakage Test
    117
  - Low Pressure Accessory Adjustment
    118
  - Loop Flushing Valve Adjustment
    118
  - Manual Override Tests
    119
    
    Pump or Motor Override
    119
    
    Solenoid Valve Override
    119
  - Pressure Sender Replacement
    120
  - Disc Brake Operational Test
    120
Section 3 Electric System

121
- Electrical Drawings and Schematics
  123
- Inspect Electrical Components
  123
  - Every Month or 200 Hours
    123
  - Degradation Due to Severe Environment
    123
- Circuit Breakers
  124
  - Engine Node
    124
  - Operator's Cab
    124
  - Intake Air Heater
    124
  - Aftertreatment Load Center
    124
- Test Voltages
  125
  - Component-Node Cross-Reference
    125
  - Node Table Heading Descriptions
    126
  - Abbreviations
    127
  - Checking Electrical Inputs/Outputs Using the Test Box
    128
  - Checking Electrical Inputs/Outputs Using the Test Board
    129
  - Test Voltages Tables
    130
    
    Node 1-Master (Front Console)
    130
    
    Node 2-Handles and Cab Controls
    131
    
    Node 3-Drum 1, 2 & 3, Alarms, Sensors, and Accessories
    133
    
    Node 4-Drum 4, Pumps, and Accessories
    136
    
    Node 5-Swing Limits (Optional)
    139
    
    Boom Remote Input Node
    140
    
    Luffing Jib Remote Input Node
    141
    
    Node 0-Engine
    142
- Displays
  146
  - Navigation and Settings
    146
    
    Confirm Button
    146
    
    Display Brightness and Color Contrast
    146
    
    Display Select Buttons
    146
    
    Display Touch Pad Controls
    146
    
    Enter/Exit Buttons
    146
    
    Main Display
    146
    
    Rated Capacity Indicator/Limiter Display
    146
    
    Select Buttons
    146
  - Main Display
    147
  - Manitowoc" Screen
    147
    
    Menu Screen
    147
    
    Screen Prompts
    147
  - Information Screen
    148
    
    Crane Faults
    148
  - Diagnostic Screens
    150
    
    Component Information Icons
    150
    
    Drum Diagnostic Screens
    151
    
    Engine Diagnostics
    151
    
    Swing Diagnostic Screen
    152
    
    Travel Diagnostic Screen
    152
    
    Accessory Diagnostic Screen
    153
  - Function Mode Screens
    154
    
    Drum Functions
    154
  - Swing Functions
    154
  - Travel Functions
    154
  - Multiple Points or Load Pin Disable Functions
    155
  - Swing or Track Speed Limits
    155
  - Drum Functions
    156
  - Swing Torque
    156
  - Boom or Swing Motion Limiter Mode
    156
  - Remote Control
    157
  - Multiple Points or Load Pin Disable Functions
    157
  - Fan Function
    157
  - CAN Bus Diagnostic Screen
    158
  - Packet Information Boxes
    158
  - Engine Node Status Box
    158
  - Crane Status Box
    158
  - Using the CAN Bus Screen to Troubleshoot a Digital Output Fault
    159
  - Camera Screen (Optional)
    159
  - Pressure Test and Calibration Screen
    159
  - Boom Node Status Box
    159
- Dielectric Grease
  163
Section 4 Boom

165
- Section 4
  165
  - Automatic Boom Stop (Limit Switch)
    167
    
    Maintenance
    167
    
    Actuator Rod Replacement
    169
    
    Adjustment
    169
  - Physical Boom Stop
    171
    
    Adjustment
    171
    
    Operation
    171
  - Boom and Luffing Jib Angle Indicator
    172
  - Mast Angle
    172
    
    Adjusting Mast Angle
    172
    
    Mast Angle Sensor
    172
  - Gantry Limit Switch
    173
    
    Adjustment
    173
    
    Operation
    173
  - Strap Inspection and Maintenance
    174
    
    Cranes Not in Regular Use
    174
    
    Frequent Inspection
    174
    
    Identifying Straps
    174
    
    Inspection
    174
    
    Periodic Inspection
    174
    
    Replacement Specifications
    175
    
    Corrosion or Abrasion
    176
    
    Straightness
    176
    
    Elongated Hole
    177
    
    Flatness
    177
    
    Inspection Checklist
    178
    
    Removing Straps from Service
    178
    
    Storing Straps
    178
  - Lattice Section Inspection and Lacing Replacement
    178

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Manitowoc 14000 Operator's Manual

Manitowoc 14000 Operator's Manual (138 pages)

Luffing Jib

Brand: Manitowoc | Category: Construction Equipment | Size: 8 MB

Table of Contents

Table of Contents
5
Section 1

9
- Crane Data
  11
- Crane Weights
  11
- Crane/Attachment Identification
  11
- Change of Ownership Registration
  11
- Manitowoc Dealer
  11
- Crane Orientation
  11
- Identification and Location of Components
  12
- English and Metric Conversions
  14
  - Direct Conversion
    14
  - Inverse Conversion
    14
Section 2

17
- Safety
  19
Section 3

19
- Standard Hand Signals for Controlling Crane Operations
  23
- General Operation
  27
- Luffing Jib Operating Controls
  27
  - RCL (Rated Capacity Limiter) Display
    27
  - Main Display
    27
  - Boom Angle
    27
  - Luffing Jib Angle
    27
  - Boom to Luffing Jib Angle
    27
  - Wind Speed
    27
  - Boom Maximum up Limit
    28
  - Block-Up Limit
    28
  - Luffing Jib down Limits
    28
  - Luffing Jib up Limits
    29
  - Drum 4 (Boom Hoist) Park Switch
    32
  - Drum 3 (Luffing Hoist) Park Switch
    32
  - Luffing Hoist Control
    32
  - Boom Hoist Control
    32
  - Mechanical Boom Angle Indicator
    32
  - 10 - Mechanical Level
    32
  - Wind Speed Transmitter
    32
- Luffing Jib Setup Mode
  32
- Operating Precautions
  33
- Leaving Crane Unattended
  33
- Wind Conditions
  33
Section 4

35
- General Setup and Installation
  37
- Crane Orientation
  37
- Accessing Parts
  38
- Crane Weights
  38
- Operating Controls
  38
- Counterweight Requirement
  38
- Blocked Crawlers
  38
- Jib Assembly Drawings
  38
- Luffing Jib Raising Procedure
  38
- Identifying Jib Components
  38
- Handling Components
  38
- Retaining Connecting Pins
  38
- Assist Crane Requirements
  40
- Shipping Crane Components
  40
- Shipping Data
  42
- Preparing Crane for Luffing Jib
  45
  - Lower Boom
    45
  - Prepare Boom for Jib
    45
- Installing Layout Luffing Jib
  47
  - Install Jib Stop Strut Assembly
    47
  - Install Jib Butt
    47
- Install Jib Inserts and Top
  49
- Connect Jib Stop Control Cable
  49
- Install Main Strut
  51
- Install Jib Pendants
  51
- Install Backstay Pendants
  51
- Install Luffing Hoist Wire Rope
  53
- Raise Main Strut and Connect Backstay Pendants
  55
- Connect Jib Pendants to Jib Strut
  57
- Installing Fold-Under Luffing Jib
  59
- Install Fixed Jib (Optional)
  66
- Install Jib Load Line
  66
- Connect Electric Cords and Adjust Electronic Devices
  66
- Pre-Raising Checks
  67
- Raising Boom and Jib
  69
  - General
    69
  - Preliminary Raising Procedure
    69
  - In-Line Raising Procedure
    71
  - Jack-Knife Raising Procedure
    71
- Raising Boom and Jib - Fold-Under
  75
- Lowering Boom and Jib
  79
  - General
    79
  - In-Line Lowering Procedure
    79
  - Jack-Knife Lowering Procedure
    80
  - Final Lowering Procedure
    82
  - Lowering Jib Strut and Main Strut
    82
  - Removing Jib
    83
- Lowering Boom and Jib - Fold-Under
  85
- Fixed Jib
  93
  - Jib Assembly Drawing
    93
  - Preparing Boom and Luffing Jib
    95
  - Luffing Jib Configuration
    95
  - Installing Fixed Jib
    95
  - Installing Load Line
    95
  - Layout Luffing Jib
    95
  - Fold-Under Luffing Jib
    95
  - Install Jib Butt
    95
  - Install Jib Inserts
    95
  - Install Jib Top
    95
  - Install Jib Pendants
    95
  - Wire Rope Specifications
    96
  - Load Block or Hook and Weight Ball Requirements
    96
  - Install Load Line
    96
  - Install Electronic Devices
    97
- Pre-Raising Checks
  97
- Raising Boom and Jib
  99
- Lowering Boom and Jib
  100
  - Removing Fixed Jib
    101
- Wire Rope Installation
  102
  - Wire Rope Storage
    102
  - Removing Wire Rope from Shipping Reel
    102
  - Seizing and Cutting Wire Rope
    102
  - Anchoring Wire Rope to Drum
    103
  - Winding Wire Rope Onto Drum
    104
  - Anchoring Wire Rope to Wedge Socket
    106
  - Anchoring Wire Rope to Button Socket
    108
  - Breaking in Wire Rope
    108
- Pad Eye Usage for Wire Rope Reeving
  108
  - General
    108
  - Safety
    108
  - Load Line Reeving
    109
    
    Load Block Identification
    109
    
    Wire Rope Specifications
    109
    
    Wire Rope Installation
    109
    
    Guide Sheaves and Drums
    110
    
    Load Block Reeving
    110

Manitowoc 14000 Product Manual

Manitowoc 14000 Product Manual (37 pages)

Brand: Manitowoc | Category: Lifting Systems | Size: 3 MB

Table of Contents

Features
1
Table of Contents
3
Specifications
4
- Upperworks
  4
- Lowerworks
  5
- Attachments
  5
- Optional Equipment
  6
- Hoist Reeving for Main Load Block
  6
Outline Dimensions
7
Model 14000 Load out Summary
13
Transport Data
13
- Main and Standard Whip Drum
  14
- Luffing Hoist Drum / Auxiliary Drum
  14
Performance Data
14
Boom Combinations
20
- Heavy-Lift Boom Range Diagrams
  23
- Liftcrane Boom Capacities
  23
Main Boom Range / Load Charts
23
Fixed Jib Range Diagram
25
Fixed Jib Range / Load Charts
26
Luffing Jib Range / Load Charts
28
- Luffing Jib Load Charts
  29
- Liftcrane Luffing Jib Boom Capacities
  29
- Service Training
  32
- Parts Availability
  32
Manitowoc Crane Care
32
- Field Service
  33
- Technical Support
  33
- Technical Documentation
  33

Manitowoc 14000 Instructions Manual

Manitowoc 14000 Instructions Manual (6 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 0 MB

Table of Contents

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