Summary of Contents for Manitowoc National Crane 1300A
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An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: • You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personnel. • You read, understand, and follow the safety and operating recommendations contained in the crane manufacturer’s manuals and...
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(40°F). Lubrication section of your crane’s Operator Manual, by Warm-up Procedures: contacting your local Manitowoc distributor, or by contacting Manitowoc Crane Care directly). Without operating the hoist function, warm the hydraulic oil (see Hydraulic Oil System, page 2).
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Axles crane’s hydraulic pumps or motors, stop the operation and engine immediately and contact a Manitowoc NOTE: For National Crane axle warm-up procedures, refer distributor. to chassis manufacturer’s manual. • From 10°C to 4°C (50°F to 40°F): Crane operation with...
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DANGER An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: • Manitowoc is not You are trained in the safe operation of this crane. responsible for qualifying personnel. • You read, understand, and follow the safety and operating recommendations contained in the crane manufacturer’s manuals and...
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CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. CALIFORNIA PROPOSITION 65 WARNING Battery posts, terminals, and related accessories contain chemical lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
1300A OPERATOR’S MANUAL INTRODUCTION SECTION 1 INTRODUCTION GENERAL you first contact them for assistance. If you feel you need factory assistance, please ask the dealer ’s service management to coordinate the contact on your behalf. This manual has been compiled to assist you in properly operating and maintaining your Model 1300A Series Supplemental Information National Crane (Figure 1-1).
New Owner www.manitowoccranes.com/MCG_CARE/Includes/EN/ changeOfOwnership.cfm and complete the form. If you are the new owner of a Manitowoc crane, please register it with Manitowoc Crane Care so we have the ability t o c o n t a c t y o u t h e n e e d a r i s e s .
If this crane becomes involved in a property damage and/or personal injury accident, immediately contact your Without the safety alert symbol, identifies hazards that Manitowoc dealer. If the dealer is unknown and/or cannot be could result in property damage if the message is ignored. reached, contact Product Safety at:...
SAFETY PRECAUTIONS 1300A OPERATOR’S MANUAL OPERATOR’S QUALIFICATIONS The Manitowoc Company, Inc. 1565 East Buchanan Trail Qualified person is defined as one who by reason of Shady Grove, PA 17256-0021 knowledge, training and experience is thoroughly familiar Phone: 888-777-3378 (888-PSR.DEPT) with crane operations and the hazards involved.
Never interfere with the proper functioning of operational loads. Manitowoc has been an industry leader in the aids or warning devices. incorporation of operational aids into the design of its cranes.
SAFETY PRECAUTIONS 1300A OPERATOR’S MANUAL damage to the sheaves, or causing the wire rope to fail, block conditions. It is not a replacement for operator dropping the lifting device to the ground and possibly injuring awareness and competence. personnel working below. Never interfere with the proper functioning of operational ...
1300A OPERATOR’S MANUAL SAFETY PRECAUTIONS (For cranes with center front stabiliers) Carefully follow the procedures in this Operator’s Manual when extending or retracting the outriggers. Death or serious injury could result from improper crane setup on outriggers. KEEP THE BOOM SHORT. Swinging loads with a long line The operator must select the proper Load Chart and Load can create an unstable condition and possible structural Moment Indicating (LMI) System program for the outrigger...
SAFETY PRECAUTIONS 1300A OPERATOR’S MANUAL a loss of control in handling the load. Manitowoc upon the direction from which the wind is blowing (e.g., wind on the rear of the boom can result in decreased forward recommends that, if the wind speed (velocity) is between 20...
The crane is improperly operated. reached instability. The “balance point” for stability testing Do not rely on the crane’s tipping to determine your lifting according to SAE and Manitowoc criteria is a condition of capacity. loading wherein the load moment acting to overturn the crane is equal to the maximum moment of the crane Be sure the hoist line is vertical before lifting.
SAFETY PRECAUTIONS 1300A OPERATOR’S MANUAL • Ensure the load lines are directly over the attach points This crane is not designed or equipped for use within 10 feet to avoid side loading and transfer of loading from one ( 3 m e t e r s ) o f e n e r g i z e d p o w e r l i n e s [ R e f e r t o crane to the other.
1300A OPERATOR’S MANUAL SAFETY PRECAUTIONS Electrocution Hazard Devices Thoroughly read, understand, and abide by all applicable federal, state, and local regulations. The use of insulated links, insulated boom cages/guards, Set-Up and Operation proximity warning devices, or mechanical limit stops does not assure that electrical contact will not occur.
L o c o m o t i v e C r a n e s , a n d i n O S H A r e g u l a t i o n s Manitowoc Crane Care. 29CFRI910.180 for General Industry and 29CFRI926.1431 for Construction. Special Operating Conditions and Use of a Manitowoc crane to handle personnel is acceptable Equipment provided: Never operate the crane during an electrical thunderstorm. ...
NEVER use this crane for bungee jumping or any form Manitowoc reminds crane owners to ensure that all safety of amusement or sport. decals are in place and legible. Manitowoc continues to urge • crane owners to upgrade their cranes with load moment...
Use a piece of cardboard, or piece of paper, to search • for leaks. Wear gloves to protect your hands from Consult with Manitowoc Crane Care to determine if load spraying fluid. testing is required after a structural repair is performed. ...
The nominal strength of a wire rope Wire Rope should never be used as its working load. Use only the wire rope specified by Manitowoc as indicated • Each type of fitting attached to a wire rope has a specific on the crane’s Load Chart.
SAFETY PRECAUTIONS 1300A OPERATOR’S MANUAL • periodically. Refer to the Service Manual for more When a wire rope has been removed from service information. because it is no longer suitable for use, it must not be reused on another application. •...
1300A OPERATOR’S MANUAL SAFETY PRECAUTIONS To attain maximum wire rope life and minimize hook block allow the radiator time to cool before removing the radiator rotation, it is recommended that even numbers of parts-of- cap. line be used in multiple-part reeving whenever possible. Shut down the engine and disconnect the battery before The use of nylon (nylatron) sheaves, as compared with performing maintenance.
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SAFETY PRECAUTIONS 1300A OPERATOR’S MANUAL Death or serious injury could result from being crushed by Check load limit of bridges. Before traveling across bridges, revolving tires. ensure they will carry a load greater than the crane’s weight. If it is necessary to take the crane on a road or highway, ...
Operator’s Manual when extending or retracting the system that have not been evaluated and approved by outriggers. Death or serious injury could result from improper Manitowoc Crane Care. crane set up on outriggers. Do not step on surfaces on the crane that are not approved Be familiar with surface conditions and the presence of or suitable for walking and working.
SAFETY PRECAUTIONS 1300A OPERATOR’S MANUAL Sparks from the crane’s electrical system and/or engine exhaust can cause an explosion. Do not operate this crane in an area with flammable dust or vapors, unless good ventilation has removed the hazard. Carbon monoxide fumes from the engine exhaust can cause ...
1300A OPERATOR’S MANUAL SAFETY PRECAUTIONS Check the hoist brake by raising the load a few inches, If the boom should contact an object, stop immediately and stopping the hoist and holding the load. Be sure the hoist inspect the boom. Remove the crane from service if the boom is damaged.
However, Manitowoc recognizes that certain jobsite conditions may not permit the If applicable to your crane, frequently check all air tanks for boom and boom extension of a crane to be fully lowered to water in freezing weather.
SAFETY PRECAUTIONS 1300A OPERATOR’S MANUAL If applicable to your crane, always handle propane tanks movement of the boom may be undetected by the operator according to the supplier’s instructions. unless a load is suspended for a long period of time. To minimize the effects of thermal contraction or “Stick-slip”...
50%. stopped immediately and Crane Care must be contacted for corrective action. • Stop operating the crane and contact Manitowoc Crane Care immediately for overloads of 50% and higher. NOTE: If your crane is equipped with CraneSTAR, an overload warning will be posted to the web site for review by the crane owner.
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1300A OPERATOR’S MANUAL SAFETY PRECAUTIONS Overload less than 25% Sheaves, Inspect all for damage. Rope Guides Collar-Wear Pads, Pad Inspect for damage. Retainers Overload from 25% to 49% Sheaves, Inspect all for damage. Rope Guides Collar-Wear Pads, Pad Inspect all for damage. Retainers Collar-welds Inspect all for damage.
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1300A OPERATOR’S MANUAL SAFETY PRECAUTIONS Overload less than 25% Lift Cylinder Inspect for leaks. See topic in Introduction section Wire Rope Inspect all for damage. of Service Manual. Turntable See topic in Swing section of Check bolts for proper torque. Bearing Service Manual.
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1300A OPERATOR’S MANUAL SAFETY PRECAUTIONS Overload less than 25% Stabilizer Inspect for leaks. Cylinders Outrigger Inspect for deformation and cracked welds. Pads Overload from 25% to 49% Stabilizer Inspect for leaks. Cylinders Outrigger Inspect for deformation and cracked welds. Pads Outrigger Inspect for deformation and cracked welds.
1300A OPERATORS MANUAL CONTROLS AND OPERATING PROCEDURES SECTION 3 CONTROLS AND OPERATING PROCEDURES This section contains information on the controls and Power Shift Control operating procedures to include: If the vehicle is equipped with automatic transmission, the • Truck Cab Controls power take-off must be engaged with the engine at idle.
CONTROLS AND OPERATING PROCEDURES 1300A OPERATOR’S MANUAL Item Description Primary Level Indicator Outrigger Control Box Stowage Compartment Front Center Stabilizer Switch (optional) Outrigger Selector Switches Extend/Retract Switch Secondary Level Indicator Remote Engine Throttle The remote engine throttle is located under the crane cab ...
1300A OPERATORS MANUAL CONTROLS AND OPERATING PROCEDURES FIGURE 3-2 Item Description Item Description Outrigger Midspan Selector Pin Outrigger Extension Beam Outrigger Stabilizer Remote Engine Throttle Outrigger Float Stow Peg Secondary Level Indicator (optional) Outrigger Float CRANE CONTROLS Crane Ignition Switch The crane controls are located in the crane cab and are used The crane ignition switch (3) is located on the crane cab for all crane functions.
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CONTROLS AND OPERATING PROCEDURES 1300A OPERATOR’S MANUAL 17A, 17B FIGURE 3-3 Item Description Item Description Telescope Control Lever (Optional Wireline LMI Console Control) ...
1300A OPERATORS MANUAL CONTROLS AND OPERATING PROCEDURES Swing Horn Switch The swing horn switch (4, Figure 3-3) is located on the crane cab console. Push the switch to sound the horn button to warn fellow workers on the job site of pending movement of crane.
CONTROLS AND OPERATING PROCEDURES 1300A OPERATOR’S MANUAL Boom Lift Control Lever Load Moment Indicator (LMI) The boom lift control lever (16, Figure 3-3) is located on the The LMI provides the crane operator with the information right armrest and is used to raise and lower the boom. Push required for the crane to perform safely within its design ...
1300A OPERATORS MANUAL CONTROLS AND OPERATING PROCEDURES ITEM DESCRIPTION Heater Unit OFF switch Fan Ventilation LED Fan ON Switch Ventilation Mode Temperature Control Knob NOTE: It takes about two minutes for the heater to reach operating temperature when first turned on. Speed Air Conditioner If the heater fails to ignite, check the fuel and the...
CONTROLS AND OPERATING PROCEDURES 1300A OPERATOR’S MANUAL checklist of items are suggested to ensure the crane is Derated capacities for each °F below -40 ° F prepared for performing work operations. Check: Derate the rated load shown on the capacity charts 2 percent •...
1300A OPERATORS MANUAL CONTROLS AND OPERATING PROCEDURES HOIST SYSTEM OPERATION Before Leaving the Truck Cab • The hoist may have lifting capabilities greater than that of the Position the truck so that the outriggers can be extended crane limits. Therefore, care must be taken to ensure that the with no obstructions.
CONTROLS AND OPERATING PROCEDURES 1300A OPERATOR’S MANUAL • Working Area - The area measured in a circular arc To determine the safe operating parameters you need to: above the center line of rotation to the suspended load. Get the weight of the payload. If no decal is present the work area is 360°.
1300A OPERATORS MANUAL CONTROLS AND OPERATING PROCEDURES Unattended Crane b. The the anti-two-block weight needs to be resting on the wedge socket so that there is slack in the anti- two-block-chain. NOTE: There needs to be enough slack in the anti-two- WARNING block chain so that the anti-two-block switch does not switch between open and close during travel.
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CONTROLS AND OPERATING PROCEDURES 1300A OPERATOR’S MANUAL FIGURE 3-8 3-12 Published 12-21-2011 CTRL #050-09 ...
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1300A OPERATORS MANUAL CONTROLS AND OPERATING PROCEDURES FIGURE 3-9 National Crane 3-13 Published 12-21-2011 CTRL #050-09...
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CONTROLS AND OPERATING PROCEDURES 1300A OPERATOR’S MANUAL FIGURE 3-10 3-14 Published 12-21-2011 CTRL #050-09 ...
1300A OPERATOR’S MANUAL SET-UP SECTION 4 SET-UP This section contains information on how to perform the On the outrigger control box, select the desired outrigger following tasks: beam with the extension switch and press the extend/ retract switch to extend the outrigger beam. •...
SET-UP 1300A OPERATOR’S MANUAL Operate with jib by radius when main boom is fully extended. If necessary, increase boom angle to maintain loaded radius. WARNING When radius is between points listed on capacity chart, Tipping Hazard! the load shown at the next longer radius shall be used. ...
1300A OPERATOR’S MANUAL SET-UP Also, on manually extendable jib options: control in neutral, the boom may creep out when below horizontal. Extension retaining pin, E, must always be installed when operating. Install pins C1 in upper and lower jib ears. Install retainer spring clips.
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SET-UP 1300A OPERATOR’S MANUAL JIb in Operating position CAUTION Structural damage may occur if jibs from models other than the 1300A are used on this model. Only the 1300A jib is notched to fit the index bar on boom Stow Pin ...
1300A OPERATOR’S MANUAL SET-UP 14. Using hoist function, unspool enough loadline to reeve loadline over jib sheave case. Keep slight tension on CAUTION loadline to avoid bird caging of loadline on hoist drum. 15. Route loadline over jib sheave and install keeper. Install Use caution during this step.
SET-UP 1300A OPERATOR’S MANUAL hammer strike may be necessary to remove pins. Always use proper eye protection during this step. CAUTION 10. Raise the boom to the horizontal position. The 44 foot jib weights 1470 pounds (667 kg) at 147 11.
** The hook block must be sized to the number of line parts. For example, do not use a six part line hook block on a three part line reeving. Contact your National Crane Distributor or Manitowoc Crane Care to order the proper hook block.
SET-UP 1300A OPERATOR’S MANUAL NOTE: The torque must be rechecked after the initial operation of the crane. Be sure the cable clamp is attached to the dead end of the cable only. Start winding the cable onto the hoist drum. Maintain about 500 pounds (250 kg) of tension on the cable.
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1300A OPERATOR’S MANUAL SET-UP To attach a terminator wedge Figure 4-7, use the following Align the live end of rope, with center line of pin. procedure: Secure dead end section of rope. Match the socket, wedge, and clip to wire rope size. Tighten nuts on clip to recommended torque.
SET-UP 1300A OPERATOR’S MANUAL Wedge Socket Installation Loop the cable around the wedge and insert the dead end back into the socket. Pull on the live end until the To attach a wedge socket, use the following procedure: cable and wedge are secure in the socket. The length of dead end that is exposed must be at least 20 x cable ...
For information on SAE Viscosity Minimum Ambient extreme condition lubrication, contact your local National Number Temperature F (C) Crane Distributor or Manitowoc Crane Care. (-40) Arctic Conditions Below -18°C (0°F) (-26) In general, petroleum based fluids developed especially for (-12)
T-9 Premium Metal Protectant. The factory fill standard hydraulic oil is SAE grade 10W-20 Manitowoc Crane Care has Boeshield T-9 Premium Metal Hydraulic Oil. This fluid is acceptable for operating Protectant available in 12 oz. cans that can be ordered ...
Extend the boom about 1/3 and retract to spread the (National P/N 955045). grease. • Contact Manitowoc Crane Care to obtain this tip. Repeat steps 3 - 6. Extend the boom about 2/3 and Lubrication of the extend and retract sheaves is as follows: retract to spread the grease.
LUBRICATION PROCEDURE AND CHARTS 1300A OPERATOR’S MANUAL Brake Oil Vent/Fill Plug FIGURE 5-3 Oil Brake Drain Plug Winch Gearbox Oil To check the winch gearbox oil level: FIGURE 5-2 • Rotate the drum until the oil fill/drain plug is level with the ...
1300A OPERATOR’S MANUAL LUBRICATION PROCEDURE AND CHARTS 1300A Hydraulic Oil Reservoir Level The object of rope lubrication is to reduce internal friction and to prevent corrosion. The type and amount of lubrication The hydraulic oil reservoir has a sight gauge located on the applied during manufacture depends on the rope size, type, side of the reservoir (Figure 5-5).
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LUBRICATION PROCEDURE AND CHARTS 1300A OPERATOR’S MANUAL Published 12-21-2011 CTRL #050-09 ...
1300A OPERATOR’S MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST CRANE INSPECTION AND MAINTENANCE Condition of hoist cable and end attachment for corrosion, severe kinking, crushing, cutting, or slippage Regularly scheduled inspections and maintenance is of cable clamps or wedge socket. essential to keep your unit in peak operating efficiency.
MAINTENANCE CHECKLIST 1300A OPERATOR’S MANUAL d. Leaks at rod seals, welds, or holding valves. Check to see that crane Operation Manual is with the unit. If the manual is missing, obtain the serial number of PTO drive line system for proper alignment, lubrication the unit and order an operation manual immediately.
1300A OPERATOR’S MANUAL MAINTENANCE CHECKLIST • Daily Inspections Kinking, crushing, bird caging, or any other damage resulting in distortion of the rope structure. All cable in continuous service must be inspected at the • Evidence of heat damage. beginning of each work day. Inspect the eye end and length of cable that is used in daily operation.
Manitowoc Crane Care. Extension cables are pre-stretched Frequent inspection and tightening of hose clamp eliminates and have special connections for proper operation the possibility of end connection failure due to back pressure ...
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1300A OPERATOR’S MANUAL MAINTENANCE CHECKLIST Condition Possible Cause Possible Solution Insure the LMI system is working properly and the LMI system inoperative. anti-two-block solenoid is powered. Load too heavy. Check load chart. PTO not engaged. Engage PTO. Low hydraulic fluid supply. Check and fill as required.
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MAINTENANCE CHECKLIST 1300A OPERATOR’S MANUAL Condition Possible Cause Possible Solution Turn circuit relief valves sticking. Clean and check circuit pressure. Turntable bearing drag. Lubricate thoroughly as rotating boom. Swing will not turn Check for 200 + PSI brake pilot pressure. Clean Brake not releasing properly.
1300A OPERATOR’S MANUAL MAINTENANCE CHECKLIST Condition Possible Cause Possible Solution Check fuse at crane cab console. Replace if Blown fuse. System is in a state of necessary. constant cut-out. ATB switch open. Ensure that ATB switch is closed. System cuts out too early or LMI programmed wrong.
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MAINTENANCE CHECKLIST 1300A OPERATOR’S MANUAL TIRES FOR TRUCKS IN NORMAL HIGHWAY SERVICE (TIRES MOUNTED ON 15° DROP CENTER RIMS) TIRE LOAD LIMITS, LBS (kg), AT VARIOUS COLD INFLATION PRESSURES, PSI (kPa) TIRE RADIAL PLY USAGE SIZE (414) (448) (483) (517)
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1300A OPERATOR’S MANUAL MAINTENANCE CHECKLIST TIRES FOR TRUCKS IN NORMAL HIGHWAY SERVICE (TIRES MOUNTED ON FLAT BASE RIMS) TIRE LOAD LIMITS, LBS (kg), AT VARIOUS COLD INFLATION PRESSURES, PSI (kPa) TIRE Radial Ply USAGE SIZE (483) (517) (552) (586) (621) (655) (690) (724)
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MAINTENANCE CHECKLIST 1300A OPERATOR’S MANUAL TIRES FOR TRUCKS IN NORMAL HIGHWAY SERVICE (TIRES MOUNTED ON 15° DROP CENTER RIMS) TIRE LOAD LIMITS, LBS (kg), AT VARIOUS COLD INFLATION PRESSURES, PSI (kPa) Radial Ply TIRE SIZE USAGE (448) (483) (517) (552)