Manitowoc 16000 Operator's Manual
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Manitowoc 16000 Operator's Manual

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Manitowoc 16000
Operator Manual

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Summary of Contents for Manitowoc 16000

  • Page 1 Manitowoc 16000 Operator Manual...
  • Page 3 The serial number of the crane and applicable attachments (i.e. luffing jib, MAX-ER ) is the only method your Manitowoc dealer or Manitowoc Crane Care has of providing you with correct parts and service information. The serial number is located on a crane identification plate attached to the operator’s cab and each attachment.
  • Page 4 THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH...

  • Page 5: Table Of Contents

    Manitowoc Dealer........
  • Page 6 TABLE OF CONTENTS 16000 OPERATOR MANUAL Disassembly Precaution ............2-23 Personnel Handling Policy .
  • Page 7 16000 OPERATOR MANUAL TABLE OF CONTENTS Displays ............... 3-42 Navigation and Settings.
  • Page 8 TABLE OF CONTENTS 16000 OPERATOR MANUAL Lower Boom ..............4-37 Disconnect Boom Butt from Boom .
  • Page 9 16000 OPERATOR MANUAL TABLE OF CONTENTS SECTION 6........Maintenance Checklist Inspection and Maintenance Checklist .
  • Page 10 TABLE OF CONTENTS 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK TOC-vi Published 04-21-17, Control # 227-02_v1...
  • Page 11 Manitowoc Dealer........
  • Page 12 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 1-ii Published 04-21-17, Control # 227-02...

  • Page 13: Section 1

    CRANE DATA MANITOWOC DEALER See the end of this section for crane information specific to For questions about this manual or the 16000 crane, contact your crane: your Manitowoc dealer. If you do not know the contact information for your dealer, locate the Manitowoc dealer •...

  • Page 14: Identification And Location Of Components

    INTRODUCTION 16000 OPERATOR MANUAL IDENTIFICATION AND LOCATION OF COMPONENTS Item Description Upperworks Undercarriage Operator’s Cab Carbody Counterweight (both ends) Enclosures (both sides) Crawler Crane Counterweight Boom Hoist Sheaves Boom Hoist Wire Rope Mast Arms with Cylinders Mast (Live) Telescopic Boom Stop...
  • Page 15 16000 OPERATOR MANUAL INTRODUCTION A10740-4 FIGURE 1-2 continued Manitowoc Published 04-21-17, Control # 227-02...

  • Page 16: Outline Dimensions

    INTRODUCTION 16000 OPERATOR MANUAL A14806-1 OUTLINE DIMENSIONS Center of Rotation Boom Hinge Published 04-21-17, Control # 227-02...
  • Page 17 16000 OPERATOR MANUAL INTRODUCTION A14806-2 Dimension Item 14,20 m (46 ft 4 in) 9,88 m (32 ft 5 in) 11,60 m (38 ft 1 in) 7,90 m (25 ft 11 in) 4,43 m (14 ft 6 in) Top of Light on Cab...

  • Page 18: English And Metric Conversions

    INTRODUCTION 16000 OPERATOR MANUAL ENGLISH AND METRIC CONVERSIONS Direct Conversion Inverse Conversion Multiply (x) known value by conversion factor to obtain Divide (÷) known value by conversion factor to obtain equivalent value in desired units. For example, 12 ft is equivalent value in desired units.
  • Page 19 16000 OPERATOR MANUAL INTRODUCTION To Convert Symbol Application Symbol Multiply By VOLUME (LIQUID) Ounce Milliliter 29.5735 Pint Liter 0.4732 Fluid Capacities Quart Liter 0.9464 Gallon Liter 3.7854 Gallon Per Minute Pump Flow Liters Per Minute L/min 3.7854 WEIGHT Pound Unit/Component Kilogram 0.4536...
  • Page 20 INTRODUCTION 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 04-21-17, Control # 227-02...

  • Page 21: Section 2

    Personnel Handling Policy ............2-24 Manitowoc...
  • Page 22 16000 OPERATOR MANUAL Pedestal/barge Mounted Cranes........... . 2-26 Pedestal Mounted Crane .

  • Page 23: Continuous Innovation

    Used with the safety alert symbol, indicates a hazardous manual is subject to change without notice. If you are in situation which, if not avoided, could result in minor or doubt about any procedure, contact your Manitowoc dealer moderate injury. or the Manitowoc Crane Care Lattice Team.
  • Page 24 SAFETY INFORMATION 16000 OPERATOR MANUAL Table 2-1 Common Safety Symbols Cut or Crush Hazards Cut Hazard M100090 M100091 M100066 M100065 M100069 M100067 Fire Crush Hazards Extinguisher M100070 M100071 M100072 M100073 M100074 M100082 Explosion Fall Hazards Falling Boom (Crush) Hazards Hazard...

  • Page 25: Safety And Information Signs

    16000 OPERATOR MANUAL SAFETY INFORMATION Table 2-2 Miscellaneous Symbols Engine Coolant Diesel Fuel Engine Coolant Engine Oil Level Vent M100271 M100267 M100268 M100269 Pump Drive Oil Tire Pressure Hydraulic Filter Hydraulic Oil Level (if equipped) M100270 M100266 M100272 M100273 SAFETY AND INFORMATION SIGNS...
  • Page 26 SAFETY INFORMATION 16000 OPERATOR MANUAL Counterweight Boxes Have Non-Skid Surface Step (current production) Operator’s Platform M100274 Ladder Behind Enclosure Stairway (2 places) Stairway (2 places) Carbody and Carbody Grated Alternate Location Counterweights Have Platforms of Stairway (2 places) (Walkways) Non-Skid Surfaces...

  • Page 27: Crane Access Points

    Falling from any height could result in serious injury or death. GETTING ON OR OFF CRANE Manitowoc has provided stairways, ladders, and platforms at Personnel getting on and off crane shall do so only at steps the locations shown in Figure 2-1.

  • Page 28: Operator Manual/Capacity Chart Storage

    If the serial numbers of your manuals and capacity charts do not match the serial numbers of the crane or attachment, WARNING contact your Manitowoc dealer for the proper manual or capacity charts. Crush Hazard! Do not operate crane or attachment if proper Capacity To prevent personnel from being crushed by swinging Chart is not in cab.

  • Page 29: Deploying Swing Radius Barrier

    16000 OPERATOR MANUAL SAFETY INFORMATION A13372 View A Swing Radius Barriers WORKING View B Item Description Barrier Arm View D View C (2 places) (4 places) Spring-Loaded Pin Extension Arm Rope or Ribbon (user furnished) View C Swing Radius Barriers STORED...

  • Page 30: Safe Operating Practices

    National Standard, or in any other applicable federal, state, planners, rigging personnel, and job site personnel in safe or local laws. operation. Manitowoc cannot foresee all hazards that will Operator training and qualification is crane owner’s arise in the field. Therefore, safety remains responsibility responsibility.
  • Page 31 Also read Unattended Crane instructions in Section The operator shall understand and respond to signals 3 of the 16000 Operator Manual. from the person directing the lift or from the designated signal person. When a signal person or crane follower is 12.

  • Page 32: Handling Load

    NOTE: Capacity charts for Manitowoc cranes show the and the like. total weight of freely suspended loads for various boom and jib lengths and operating radii.

  • Page 33: Lifting/Moving Load

    16000 OPERATOR MANUAL SAFETY INFORMATION Secure unused legs of a multi-leg sling before handling b. Avoid sudden starts and stops while swinging. Keep a load with one leg of sling. the swing speed under control to prevent the load from swinging out beyond the radius at which the...

  • Page 34: Multiple Load Line Operation

    Engage the luffing hoist pawl when operating with Manitowoc authorizes multiple load line operation for those the luffing jib at a fixed radius. applications requiring it, provided the following steps are...

  • Page 35: Signals

    16000 OPERATOR MANUAL SAFETY INFORMATION SIGNALS Manitowoc’s Capacity Charts are based on freely suspended loads. To prevent side load damage to the Continuous communication shall maintained boom, the jib, and the sheaves: between the operator and the signal person during all •...

  • Page 36: Safety Devices

    • Always tag-out any faulty safety device and place a Manitowoc provides the following operational aids on its warning tag in the cab stating that the crane is out of cranes, either as standard equipment or optional equipment.

  • Page 37: Category 2 Operational Aids

    16000 OPERATOR MANUAL SAFETY INFORMATION d. Clearly mark the boom or luffing hoist cable (so it Refer to the pendulum boom angle indicator on the can easily be seen by a designated signal person) boom butt (viewable from operator’s cab).

  • Page 38: Assembling, Disassembling, Or Operating Crane Near Electric Power And Transmission Lines

    WARNING dangerous. Electrocution Hazard! Set-Up and Operation Manitowoc cranes are not equipped with all features required to operate within OSHA 29CFR1926.1408, Table During crane use, assume that every line is energized A clearances when the power lines are energized. (“hot” or “live”) and take necessary precautions.

  • Page 39: Electrocution Hazard Devices

    16000 OPERATOR MANUAL SAFETY INFORMATION source. This person should have no other duties while The insulating characteristics of these devices can be the crane is working. compromised if not kept clean, free of contamination, and undamaged. Taglines should always be made of non-conductive materials.

  • Page 40: Refueling

    If the dealer is not immediately available, contact maintenance personnel can result in their death or injury Manitowoc Crane Care at the factory. The crane must and costly damage to the crane or property. not be returned to service until it is thoroughly inspected...
  • Page 41 16000 OPERATOR MANUAL SAFETY INFORMATION Place a warning sign at the start controls alerting 12. Avoid battery explosion: do not smoke while performing other personnel that crane is being serviced and the battery maintenance or short across battery terminals to engine must not be started.

  • Page 42: Environmental Protection

    33. Perform a function check to ensure proper operation at connecting bolts or pins are being removed. the completion of maintenance or repair. 28. Unless authorized in writing by Manitowoc, do not alter Environmental Protection the crane in any way that affects the crane’s...
  • Page 43 16000 OPERATOR MANUAL SAFETY INFORMATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 2-21 Published 04-21-17, Control # 227-02...
  • Page 44 SAFETY INFORMATION 16000 OPERATOR MANUAL A10415 View A WRONG – DANGEROUS! and there is No Blocking If Boom is Off Ground Under Boom Sections... and Supported by Straps... Boom will COLLAPSE when Lower Pins are Removed! View B WRONG – DANGEROUS! Handling Pendants are Slack...

  • Page 45: Boom Disassembly Safety

    16000 OPERATOR MANUAL SAFETY INFORMATION BOOM DISASSEMBLY SAFETY blocking, individual pin connections may still be under load. Pins can be ejected forcefully if the boom has any pressure NOTE: The term “boom” used in the following instructions on it or if the boom is not supported properly.

  • Page 46: Personnel Handling Policy

    29CFR1926.1431(a): The use of a crane or derrick to hoist employees on a personnel platform is prohibited, • The 16000 Operator Manual is in the crane’s cab, except when the erection, use, and dismantling of readily accessible to the Operator.
  • Page 47 • Hoisting personnel within 20 ft (6 m) of a power line that signs must be in place and legible. We also urge Manitowoc is up to 350 kV or within 50 ft (15 m) of a power line that...

  • Page 48: Pedestal/Barge Mounted Cranes

    NOTE: If bolting carbody to foundation, contact your Manitowoc does not permit use of a truck crane on a Manitowoc dealer for recommended bolt barge, ship or floating platform. pattern and for type and quantity of bolts to be used.
  • Page 49 Rear When Parked Carbody Foundation Curbing Foundation FIGURE 2-8 NOTE: Manitowoc does not permit traveling with load. FIGURE 2-9 Crawler-mounted crane working on a timbered area of the barge, ship, or floating platform with the crawlers ® RINGER (crawler mounted,...

  • Page 50: Capacity Charts

    16000 OPERATOR MANUAL Capacity Charts must be taken into account for safe operation on a barge, ship, or floating platform. Manitowoc provides two types of Capacity Charts for a crane mounted on a barge or other supporting structure under static conditions. WARNING A Capacity Chart based on tipping when the crane is anchored only to prevent shifting.

  • Page 51: Crane Inspection

    16000 OPERATOR MANUAL SAFETY INFORMATION • Backhitch • Rotating Bed • Wire Rope • Pendants and Straps • Hook and House Rollers Through Boom Hinge Pins When equipped with hook rollers, it is recommended that each hook roller assembly be inspected daily for any sign of...
  • Page 52 SAFETY INFORMATION 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 2-30 Published 04-21-17, Control # 227-02...

  • Page 53: Section 3

    E1. Drum 4 (Boom/Mast Hoist) Park Switch ........3-21 Manitowoc...
  • Page 54 16000 OPERATOR MANUAL E2. Drum 5 (Boom Hoist) Park Switch ........3-21 E3.
  • Page 55 “Manitowoc” Screen ........
  • Page 56 16000 OPERATOR MANUAL Cooling System Antifreeze ..........3-58 Diesel Exhaust Fluid (DEF) .
  • Page 57 16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES THIS SECTION STARTS ON THE NEXT PAGE Manitowoc Published 04-21-17, Control # 227-02...

  • Page 58: Standard Hand Signals For Controlling Crane Operations

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS The following standard hand signals comply with ASME B30.5-2014. Table 3-1 Standard Hand Signals For Controlling Crane Operations M100118 M100119 M100120 M100121 M100122 M100123 M100124 M100125...
  • Page 59 16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description HOIST—With forearm vertical, forefinger pointing up, move hand in small horizontal circles. LOWER—With arm extended downward, forefinger pointing down, move hand in small horizontal circles. USE MAIN HOIST—Tap fist on head. Then use regular signals.

  • Page 60: Symbol Identification

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL SYMBOL IDENTIFICATION The following symbols are used on the cab and remote control consoles: Drum Alert, Safety Drum – Lower (Load, Boom, Luffing Jib, or Mast) (depends Cab Tilt on drum use.) Drum – Raise (Load, Boom, Cylinders, Jacking –...
  • Page 61 16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Heater/Defroster Energize (turn on) Horn Coolant Temperature Engine, Battery Voltage Light, Panel Engine, Fuel Engine Oil Pressure Light, Dome Engine Run Engine Start Lighter Engine Stop STOP Engine Exhaust Aftertreatment Manual Regeneration Auto Regeneration Inhibit...
  • Page 62 OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL On/Start and Off/Stop Pins – Main Mast Off/Stop Pins – Rotating Bed Front Pins – Rotating Bed Rear On/Start Scroll up/Scroll down Park Off Setup Mode Park Pins – Disengage Speed, Fast Pins – Engage Speed, Slow Pins –...
  • Page 63 16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Travel Direction Reverse – Right Crawler Swing Swing Left Travel Speed Winch, Rigging Swing Right Winch, Rigging– Haul In Rope Travel Winch, Rigging – Pay Out Rope Travel Cruise Windshield Wiper – Overhead...

  • Page 64: Operating Controls

    Read and thoroughly understand the instructions in this section, section 2, and the Capacity Chart Manual. • Contact your Manitowoc dealer for assistance if you do not clearly understand any operating procedure. Front Window To close the window, rotate the window handle down to the...

  • Page 65: Cab Door Damper

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Cab Door Damper Engine Clutch Lever The cab door damper prevents the cab door from slamming Pull the clutch lever (Figure 3-4) out and push it down to open or closed. This is critical when the cab is tilted at an disengage the clutch.

  • Page 66: Controls Identification And Function

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Low Idle High Idle FIGURE 3-5 CONTROLS IDENTIFICATION AND Insert the key. FUNCTION Turn the key clockwise to the run position to activate the crane’s electric circuits. Turn the key fully clockwise to start the engine. Release...

  • Page 67: A2. Engine Emergency Stop Switch

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES A2. Engine Emergency Stop Switch A3. Engine Hand Throttle Pull the handle back to increase engine speed. CAUTION Push the handle forward to decrease engine speed. Engine Damage! NOTE: The engine maintains the current speed when the Press the emergency stop switch only in an emergency.

  • Page 68: B - Accessory Controls

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL D – Special Controls page 3-17 Electrical Test Port (Cab Floor) A10861 Laptop Computer Connector (for loading software and programming functions) FIGURE 3-6 B – Accessory Controls B4. Climate Control Climate control provides cab temperature control from 13 to Figure 3-6 for accessory controls.

  • Page 69: B5. Radio/Cd Player (Optional)

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES TEMPERATURE UP/DOWN—Press to raise or lower Press and hold the bottom of the rocker to lower the front of the temperature setting. The system maintains the cab the cab. temperature as close as possible to the temperature Release the rocker to the center to lock the cab in position.

  • Page 70: B13. Tinted Visor And Shade

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL P2101 A17492 Left Side of Boom A00984 Inside Cab at Rear Released Applied P2229 Left Side of Cab Floor Typical at Boom and Jib Points FIGURE 3-7 Figure 3-7 for these accessory controls.

  • Page 71: C - Indicators

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES B15. Cab Door Brake A1298 The cab door brake locks the cab door in any position. Push the handle down to apply the brake, and pull the handle up to Angle release the brake.

  • Page 72: C6. Fuel Level

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Under Seat FIGURE 3-9 Figure 3-9 for following indicators. C9. Battery Voltage A bar graph display shows the battery voltage. C6. Fuel Level A bar graph display shows the amount of fuel remaining in C10.

  • Page 73: D - Special Controls

    D5. Exhaust System Manual Regeneration/Inhibit Do not use the Inhibit switch unless specifically instructed by Switch a Manitowoc or Cummins technical advisor. The manual regeneration inhibit switch is a three-position The exhaust system regen inhibited icon (see Exhaust rocker switch. The top position is momentary. The center and...
  • Page 74 OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Table 3-2 Bypassable Limit Identification External Limit Bypass Switch Override Limit Bypass Switch Luffing Jib Setup Mode Limit Switch Non-CE Non-CE Boom Maximum Up [55] Block Up (each drum) [60] Minimum Bail (each drum)

  • Page 75: Luffing Jib Setup Mode

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES LUFFING JIB SETUP MODE The luffing jib must be in setup mode before bypassing the limits in the center two columns of Table 3-2: I = ON O = OFF Luffing Jib Enter the function mode screen in the main display...
  • Page 76 OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Drum and Handle Identification Description Drum No Rigging Winch (in boom butt) Boom Butt Load Drum (in boom butt) Load Drum Load/Luffing Drum (in boom butt) Boom/Mast Hoist Mast with MAX-ER only Boom Hoist - with MAX-ER (in mast butt)

  • Page 77: E - Boom/Mast Hoist Controls

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES F – Load Drum Controls Figure 3-13 for drum and handle identification. E – Boom/Mast Hoist Controls Each load drum has a spring-applied, hydraulically-released disc brake on motor at one end of drum: The boom/mast hoist and swing are controlled by a dual-axis •...

  • Page 78: G - Swing Controls

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL A1297 FIGURE 3-14 G – Swing Controls Press the bottom of the rocker to turn the swing park switch off. With the park switch off, the swing handle is operable and Figure 3-14 for swing controls.

  • Page 79: H - Travel Controls

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES G3. Swing Holding Brake Switch In low speed, the travel motors operate at approximately 1/3 the speed of high speed. NOTE: It is safe to change travel speed while traveling. CAUTION The travel motors will shift immediately from high to Swing Drive/Boom Damage! low when low speed is selected.

  • Page 80: J - Winch Controls

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL J – Winch Controls Luffing Jib Up Limit Rigging Winch Mode WARNING See Rigging Winch Operation topic in Section 4. Falling Boom/Jib Hazard! LIMIT DEVICES Proceed slowly when operating the luffing jib above the JIB MAXIMUM UP 1 limit.

  • Page 81: Minimum Bail Limit

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Minimum Bail Limit NOTE: The Jib Maximum Down 2 limit can be bypassed if the limit switch malfunctions. If the limit switch stops the luffing jib before it WARNING reaches 67°: Falling Load Hazard! •...

  • Page 82: Seat Controls

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL SEAT CONTROLS BACKREST • Move switch release backrest. • body weight adjust backrest. • Release switch to lock position of backrest. M101351 WARNING SEAT FORE-AFT Moving Load Hazard! • Push lever to left to unlock.

  • Page 83: Preparing Crane For Operation

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES PREPARING CRANE FOR OPERATION Moving Machinery Hazard! WARNING To avoid injuring personnel or damaging the crane and property, use the following precautions: Read Capacity Charts! • Do not start the engine if a warning or out-of-order Do not attempt to operate the crane without first reading sign is present at the start controls.

  • Page 84: Operation

    20 other crane heaters. minutes after starting the engine. NOTE: Manitowoc recommends using heaters (engine, NOTE: The engine clutch may be engaged when the hydraulic tank, etc.) to aid startup when the temperature of the hydraulic oil is above -18°C...

  • Page 85: Boom/Mast Hoist Operation

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Select the crane configuration and capacity charts on Drum 4 or 5 Drum 3 the RCL display, Configuration screen. Standard Luffing Jib Turn the Drum 4 or Drum 5 park switch off. Configuration...

  • Page 86: Luffing Hoist Operation

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Luffing Hoist Operation Increase engine speed to the desired RPM with the hand throttle. Press the foot throttle to increase engine Figure 3-17 for luffing hoist operation. speed momentarily when more power is required.

  • Page 87: Swing Operation

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES To operate the swing function, use the following: Turn the swing park switch off. Swing Left Swing Right CAUTION Avoid Boom/Swing Drive Damage! Do not apply the swing holding brake or turn on the swing park switch while swinging.

  • Page 88: Load Drum Operation

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Load Drum Operation Increase engine speed to the desired RPM with the hand throttle. Press the foot throttle to increase engine Figure 3-19 for load drum operation. speed momentarily when more power is required.

  • Page 89: Travel Operation

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Travel Operation CAUTION Boom Damage! WARNING Avoid shock loading the boom and rigging. Perform all travel functions—starting, turning, and stopping—slowly Tipping Hazard! and smoothly. The travel surface must be firm and uniformly supporting.
  • Page 90 OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL To travel straight (Figure 3-20), move both crawler handles the same amount in the desired direction. A823 A823 Forward Forward Left Right Left Crawler Right Crawler Crawler Handle Crawler Handle Handle Handle Reverse FIGURE 3-22 11.

  • Page 91: Stopping Engine/ Leaving Crane Unattended

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES STOPPING ENGINE/ LEAVING CRANE REMOTE CONTROLS UNATTENDED WARNING WARNING Read Instructions! Moving Load/Tipping Crane Hazard! To avoid death or serious injury to personnel and damage to the crane, read the Crane Assembly and Disassembly...

  • Page 92: Wireless Remote Controls

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL To replace the batteries, use the following: Remove the end cap at the bottom of the control handle. Make sure the seal gasket remains in place. Remove the old batteries. Insert with two AA Lithium type batteries.

  • Page 93: Wired Remote Controls

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Wired Remote Controls Node-5 Right Side of Rotating Bed Remote Control Stored In Cabinet on Cab Rear WN-OUT Receptacle WNE14T A10862_5b Electric Cable View A with Upperworks Jacking 81016142_1 View B with Carbody Jacking...

  • Page 94: Crane Setup Remote Control Activation

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Crane Setup Remote Control Activation prompt (shown to right) flashes on the display. This could take 5 to 10 seconds. Wireless Remote Control The flashing prompt indicates the remote control is The wireless remote control can operate in any mode.

  • Page 95: Crane Setup Remote Controls Operation

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Remote Control WARNING FIGURE 3-31 14-COM-3-23 Moving Part Hazard! Scroll up or down to turn the remote control on (I). To avoid a serious crushing injury, use the following The remote control ON prompt remains on the display precautions: until the remote control is turned off.

  • Page 96: 8-Boom Pins Switch

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL 8–Boom Pins Switch 12–Engine Speed Switch Use the engine speed switch to select high or low engine idle speed from a remote position. The speed of operation (jacks WARNING and pins) depends on toggle switch movement and engine speed.

  • Page 97: Carbody Remote Controls Operation

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Carbody Remote Controls Operation The jack and pin operating speed depends on control handle movement and engine speed. To provide adequate engine WARNING speed, operate the engine at mid to high idle. Moving Part Hazard! All control handles are spring returned to off.

  • Page 98: Displays

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL DISPLAYS Select Buttons Use the green select touchpad buttons to select screen Navigation and Settings images, icons or data boxes, and values or icons within the data boxes. Display Navigation 5a. Scroll Up Figure 3-33 5b.

  • Page 99: Main Display

    Screen prompts can appear on a selected screen if a fault If a display is blank, use the following procedure to restore condition exists or to prompt or confirm certain actions when the display. Do not return a display to Manitowoc until the system requires. completing this procedure:...

  • Page 100: Menu Screen

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Menu Screen Information Screen Figure 3-35 Figure 3-36 The Menu screen is the base screen for the crane system The Information screen shows all the general crane and contains navigation to all other screens. Exiting from any information required during normal operation.

  • Page 101: Engine Information

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Wind Speed Indicator Faults The wind speed icon displays the steady The fault information box wind speed and the maximum gust wind displays the fault icon with the speed. To reset the indicator, press the fault number, date, and time of confirm button in level 3.

  • Page 102: Engine Faults And Information

    Do not place the inhibit switch in the inhibit position unless DEF Deterioration Hazard directed by a Manitowoc or Cummins technical advisor. Do not store DEF for long periods of time. The DEF will If aftertreatment system regeneration is prevented for an deteriorate relative to time and temperature.
  • Page 103 16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Fault Level Indicators Low DEF level—Amber: This warning indicates the level of r e d a m b e r DEF in the tank is 2.5%. The ECM will reduce engine power indicator...
  • Page 104 OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Table 3-3. Faults Item Description 49-Jib Maximum Up 1* — Indicates the jib is at Item Description the maximum working angle and stops the 0-No Fault. luffing jib. Lower the luffing jib. Limit can be bypassed to raise the jib to the Maximum Up 2 limit.
  • Page 105 16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Item Description 67-Jib Maximum Down 2*—Indicates the luffing 84-Digital Output Disabled—Indicates the digital jib is at the minimum angle and stops the jib. output signal has a short circuit between the Raise the luffing jib.

  • Page 106: Diagnostic Screen

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Diagnostic Screen Drum Speed D i s p l a y s d r u m d i r e c t i o n a n d s p e e d i n The diagnostic screen shows the hydraulic circuit and the revolutions per minute (RPM).
  • Page 107 16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Counterweight Pin Status Remote Control: Wireless and Wired D i s p l a y s t h e c o m m a n d s t a t e o f t h e...

  • Page 108: Swing Diagnostic Screen

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Drum Diagnostic Screens Swing Diagnostic Screen Select the drum icon on screen level 1 as shown in Select the swing icon on screen level 1 as shown in Figure 3-37. Press the enter button to go to level 2.

  • Page 109: Travel Diagnostic Screen

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Travel Diagnostic Screen Jacking Accessory Diagnostic Screen Select the travel icon on screen level 1 as shown in Select the crane carbody with jacking icon in screen level 1 Figure 3-41. Press the enter button to go to level 2.

  • Page 110: Pins And Fan Accessory Diagnostic Screen

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Pins and Fan Accessory Diagnostic Screen Cab Tilt, Rigging Winch, and Mast Accessory Diagnostic Screen Select the crane, pins, and engine fan icon on screen level 1 as shown in Figure 3-45. Press the enter button to go to Select the cab tilt, rigging winch, and mast icon on screen level 2.

  • Page 111: Function Mode Screens

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Function Mode Screens Swing Functions S e l e c t s w i n g f u n c t i o n s f r o m t h e s c r e e n s h o w n i n Figure 3-49 for following procedure.

  • Page 112: Pressure Test And Calibration Screen

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL Drum, Swing or Track Speed Limits D16-21 Figure 3-53 in following procedure. Level 3 includes drum, swing, and crawler speeds limits. Rigging Winch Adjust the value in these data boxes with the select buttons...

  • Page 113: Wind Conditions

    The static load carrying limitations of the steels used in Manitowoc cranes is not affected by cold weather. For recommended hydraulic oils to use during cold weather, Manitowoc’s capacity charts are acceptable for use in cold refer to the Lubrication Guide which is supplied with this weather.

  • Page 114: Engine Start Preparation

    OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL ENGINE START PREPARATION When operated in an arctic climate — outside temperature continuously below -18°C (0°F) and -34°C (-30°F) — the Cooling System Heater crane should be equipped with the heaters identified in this section and lubricated with the lubricants listed in Section 5.

  • Page 115: Circuit Breakers

    16000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Turn off main circuit breaker. b. Unplug power supply cord from crane. Turn off each heater circuit breaker. CIRCUIT BREAKERS Perform remaining steps only if power supply cord will See Section 3 in the Service Manual for identification and be disconnected or electrical system is being serviced: location of circuit breakers used to protect crane’s electric...
  • Page 116 OPERATING CONTROLS AND PROCEDURES 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 3-60 Published 04-21-17, Control # 227-02...
  • Page 117 Install Assembly Block ............4-44 Manitowoc...
  • Page 118 16000 OPERATOR MANUAL Remove Boom Butt ............4-44 Disassemble Boom.
  • Page 119 16000 OPERATOR MANUAL Reeving – Live Mast ............. . 4-84 Wire Rope Specification .
  • Page 120 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-iv Published 04-21-17, Control # 227-02_v1...

  • Page 121: Rigging Drawings

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION SECTION 4 SET-UP AND INSTALLATION RIGGING DRAWINGS For boom and jib rigging drawings that apply to your crane, WARNING see the end of this section. Moving Parts/Pinch Points! LIFTCRANE MAST CAPACITIES Avoid death or crushing injury during crane assembly and For live mast lifting capacities, see the end of this section.

  • Page 122: Assist Crane Requirements

    Optional boom ladders (stored in the first 12 m [40 ft] insert) carbody pedestals to properly distribute loading. The wood are available from Manitowoc. If the crane has ladders, see blocking or steel plates must be: the instructions later in this section.

  • Page 123: Handling Components

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION HANDLING COMPONENTS PIN AND CONNECTING HOLE CLEANLINESS The major components are equipped with lifting lugs which are identified in the assembly and disassembly steps. To prevent dirt from damaging closely machined surfaces of pins and connecting holes: When lifting lugs are not provided, use nylon lifting slings.
  • Page 124 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-14 Item Description Live Mast Handling Pendant (Mast and Boom Butt) Load Block — 41 t (45 UST) 4-Leg Chain Sling Operator’s Cab Crawler Assembly Carbody Counterweight Rotating Bed Adapter Frame (with Carbody) Live Mast Assist Arm...
  • Page 125 16000 OPERATOR MANUAL SET-UP AND INSTALLATION Table 4-1: Operating Limitations See the Liftcrane Mast Capacities Chart at the end of this section for detailed lifting capacities. Crane Configuration Swing Max Capacity Max Radius • Crane on pedestals (rotating bed, adapter frame, and carbody) •...

  • Page 126: Shipping Crane Components

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-27 Rotating Bed Assembly Length 13,25 m (43 ft 6 in) Width 3,09 m (10 ft 2 in) Height 2,87 m (9 ft 5 in) Weight 39 612 kg (87,330 lb) 991 mm (39 in)

  • Page 127: Operating Controls

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION OPERATING CONTROLS PRE-START CHECKS To use the live mast as a boom for self-erecting the crane, Complete the following checks before starting the engine the Liftcrane Mast Capacities Chart must be selected in the upon arrival at the assembly site.
  • Page 128 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-5 A10740-6 Item Description P2282 Terminator Plug Electric Cable P809 Rear Alignment Pendant Front Alignment Pendant Link Node 6 W66 Terminator Plug View B View C Stored on Both Sides Attached to Each Jack...

  • Page 129: Crane Assembly

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION CRANE ASSEMBLY Rotate the links (16, View G) to the working position. Remove the alignment pendants from storage on the Remove Rotating Bed from Trailer side of the carbody (View H). NOTE: The engine may not start—faults will occur—until...
  • Page 130 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10775 View A Rear Jack Stored (Typical 2 Places) Rotate Lever to Engage and Disengage Pin View B Rear Jack Working Legend for this figure is on the (Typical 2 Places) next page. View D...
  • Page 131 16000 OPERATOR MANUAL SET-UP AND INSTALLATION A11247 View A Operating Position View B Shipping Position Figure 4-6 Legend for Item Description Item Description Rotating Bed Jack (Rear) Locking Pin Strut Connecting Pin Locking Pin Lever Jack Pad with U-Shaped Pin...
  • Page 132 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-7 A10740-7a A10740-7b A10740-8 View A View B Legend for Figure 4-8 Item Description Carbody and Adapter Frame Rotating Bed Front Alignment Pendant Hole Rear Alignment Pendant Rear Rotating Bed Pin Shipping Pin Connecting Pin...

  • Page 133: Remove Carbody And Adapter Frame From Trailer

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Remove Carbody and Adapter Frame from Pin the front and rear alignment pendants (3 and 4, View B) to the adapter frame. Trailer Remove the tie-downs securing the adapter frame and Figure 4-8 for the following procedure. The circled carbody to the trailer.
  • Page 134 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-7 A10740-7a A10740-7b A10740-8 View F P2235c LOCK STORE View G View H Item Description Locking Pin Front Rotating Bed Pin Alignment Pin Saddle View J View K A10765-2 A10773 FIGURE 4-8 continued A10774-1...
  • Page 135 16000 OPERATOR MANUAL SET-UP AND INSTALLATION Remove the locking pins (10, View G) from the front 11. Engage the front rotating bed pins using the switch on rotating bed pins (11) and store them. the remote control. Disengage all four rotating bed pins using the switches 12.

  • Page 136: Lower Crane Onto Carbody Pedestals

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Item Description View B (4 places) Carbody P670 Carbody Support Pedestal Adjusting Screw View C (4 places) View A P679a FIGURE 4-9 A10740-9 Lower Crane onto Carbody Pedestals Connect Hydraulic Hoses and Electric Cables...
  • Page 137 16000 OPERATOR MANUAL SET-UP AND INSTALLATION P2236 Right Side of Rotating Bed Shown Left Side of Rotating Bed Similar Item Description Couplers on Adapter Frame NOTE 1 Hydraulic Hoses from Rotating Bed to Adapter Frame ( NOTE 2 Electric Cables from Adapter Frame to Rotating Bed (...
  • Page 138 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-10 103° Minimum Operating Angle with Load 115° Mast Assist Arm Contact Operating Range 142° Maximum Operating Angle with Load 156° An assist crane shall be used to lower mast to angles greater than 156°.

  • Page 139: Raise Live Mast To Operating Position

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Raise Live Mast to Operating Position Figure 4-11 for the following procedure: MAST 2 DEGREE Use the following controls to raise the mast. See the FAULT ICON Operating Controls topic in Section 3 for identification and operation of these controls.
  • Page 140 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-10a A10740-11 A10740-18a A10740-21 6 350 kg (14,000 lb) Stored View B From Whip View A Drum View C Component Identification Item Description Live Mast Handling Pendant Owner-Furnished Nylon Slings Assist Crane Load Block...

  • Page 141: Install Assembly Block

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Install Assembly Block Connect the 4-leg chain sling (8, View D) to the assembly block. Figure 4-12 for the following procedure: Raise the mast to at least 156° using the assist crane. As the mast is raised, do the following: •...
  • Page 142 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-11b P1972 View A View B Component Identification Item Description Assembly Block 4-Leg Chain Sling Grab Hook Crawler Shackle FIGURE 4-13 4-22 Published 04-21-17, Control # 227-02_v1...

  • Page 143: Handling Crawlers

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Handling Crawlers Using the grab hooks, shorten both outboard legs eleven chain links so the crawler tips inward when lifted. Figure 4-13 for the following procedure: Position the chains between the crawler pads (View A).
  • Page 144 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-11aa S e e t h e L i f t c r a n e M a s t A10740-12aa Capacities Chart at the end of P2230a this section for detailed lifting capacities.

  • Page 145: Install First Crawler

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Install First Crawler Figure 4-15 for the remaining steps: Remove the collars (3, View E) and retract the crawler NOTE: To prevent the crawler pads from sagging too much connecting pins (2) using the crawler pins control (4 or 5, when lifting the crawler, chains are installed View H).
  • Page 146 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-12a A10740-12bb View B P1932 View C P1941b (stored) View A Remove View F (4 places each crawler) P2283 P1941a View D Tip of Hook must Pass Through Holes in Pad as Shown View E...

  • Page 147: Install First Crawler (Continued)

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Install First Crawler (continued) 22. Extend the rear jacks (15) to lift the crane off the carbody pedestals next to the first crawler (16, View A). Figure 4-16 for the following procedure: 23. Remove the pedestals (17) from next to the first crawler 15.
  • Page 148 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Carbody Counterweight Identification A10740-13 A10786 Required Each End Weight Each Total Weight Item Description of Carbody kg (lbs) kg (lbs) No Carbody Series 1 Counterweight 13 608 27 216 Series 2 Center Box (30,000)

  • Page 149: Install Counterweight

    Figure 4-17 Figure 4-19, View F for identification of the counterweight used on the 16000 Series 1, 2, or 3. Attach the crawler handling shackles to the lifting lugs (3) on the center box (1). Identification and installation information for the 16000 Series 4 and 5 is located in separate 16000 Wind Attachment b.
  • Page 150 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A11446-1 View B Alternate Location Alternate Location View A Stored Item Description Working Platform Position Platform Extension Support Safety Pin Hitch Pin Stairway (2 provided) Sleeve Safety Pin FIGURE 4-18 4-30 Published 04-21-17, Control # 227-02_v1...

  • Page 151: Install Crawler Platforms

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Install Crawler Platforms Install Crawler Stairways Figure 4-18 for the following procedure. Figure 4-18 for the following procedure. Once the crawlers are installed, rotate the platform If the crawler stairways are not already installed, use the...
  • Page 152 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10787-2 19 836 kg (45,000 lbs) Item Description Handling Pendant Hydraulic Couplers Hooks Counterweight Pin 7,3 m (24 ft) Hitch Pin To Ground Adapter Plate Lifting Sling (Owner Furnished) Stored Installed View B (4 places)

  • Page 153: Install Crane Counterweight

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Install Crane Counterweight Hoist, travel, boom, and swing as required using the assist crane to guide the counterweight tray into position An assist crane must install the crane counterweight. The under the rear of the rotating bed (View C).
  • Page 154 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-16 A10882 M4-11c Legend Item Description Boom Butt Wire Rope Guide Lifting Lug Pin with Cotter Pins Hoses Couplers in Boom Butt Shipping Couplers on Rotating Bed Position Hinge Pin Locking Pin Shims View A...

  • Page 155: Assemble Boom

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Assemble Boom Shim tabs must face inward and rest on the rotating bed lugs. The live mast can now be used to assemble the boom. See b. Install the next thickest shim possible between the...
  • Page 156 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-36 Published 04-21-17, Control # 227-02_v1...
  • Page 157 16000 OPERATOR MANUAL SET-UP AND INSTALLATION P2021 Item Description Coupling Assist Tool Retaining Bar Safety Pin Motor Pilot Anti-Cavitation High Pressure Case Drain View A Views B and C are from Crane Looking Forward P2263a View B P2264a View C...
  • Page 158 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-17 A10740-19 A10740-20 Item Description Trailer Boom Butt Mast Stored Chain Sling 6 350 kg Assembly Block (14,000 lb) Handling Pendant View A Assist Crane Load Block Nylon Sling Mast Strap Hooked Connector Fixed Pin...

  • Page 159: Remove Assembly Block

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Remove Assembly Block Raise the mast to at least 150° using the assist crane. As the mast is raised, haul in the wire rope on the boom Figure 4-22 for the following procedure: hoist.
  • Page 160 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A10740-20a Item Description Mast Strap Insert Strap Links Pin (shipping) Link (shipping) Pin, with Collar, Retaining Pin, and Cotter Pins Terminator Plug with Sealing Cap Electric Cable on Crane Electric Cable from Boom Electric Cable from Drum 1 on Boom...
  • Page 161 16000 OPERATOR MANUAL SET-UP AND INSTALLATION Figure 4-23 for the remaining steps: Connect the electric cable from the crane to the controller on the boom butt: DANGER Remove the terminator plug (6, View E) from the Falling Mast/Boom Hazard! electric cable (3) on the crane.
  • Page 162 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Node-6 Electrical Connections for MAX-ER with Mast Stop Limit Switch 6a (behind) 6b (behind) View B View A Legend for Figure 4-24 Item Component Description Node 6 Front of Rotating Bed Receptacle W66 W66 Shorting Plug w/ Dust Cap...

  • Page 163: Node-6 Configuration

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION NODE-6 CONFIGURATION Disconnect Boom Butt from Boom Figure 4-24 for the following procedure. To disconnect the boom butt from the boom, use the following: Shipping Configuration Disconnect the boom wiring: Connect the terminating plug (2b, View A) to the Node-6...

  • Page 164: Install Assembly Block

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Pin the handling pendants (6) to the assist crane block (7) with nylon lifting slings (8). Support the mast with the assist crane. DANGER Lower the mast to the desired position using the assist Falling Boom Hazard crane.

  • Page 165: Disassemble Boom

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Lower the wire rope guide to the shipping position 11. Using the setup remote control, engage the boom hinge (View A): pins (6, View E). Attach the lifting sling from the assembly block to 12.

  • Page 166: Remove Crawler Stairways

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Hoist the counterweight using the assist crane until the For Series 3 only, remove each side box: handling pendants are taut. Attach the crawler handling shackles to the lifting Remove the hitch pins (7, View E) from the lugs (3) on the side box (2).

  • Page 167: Remove Crawlers

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Rotate the platform extensions (1a) to the stored Unpin the drive shaft guard (9, View D) and slide the position and install the safety pins (3). guard back. Remove the hitch pins (4) and push the supports (2) in.

  • Page 168: Remove Assembly Block

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Remove Second Crawler Thoroughly clean the couplers and sealing caps and then attach the sealing caps to the couplers. Raise Crane Off Carbody Pedestals WARNING To raise the crane off the carbody pedestals, use the...

  • Page 169: Install Rotating Bed Onto Trailer

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Disconnect the hydraulic hoses at the rear rotating bed Install the shipping pins (6, View E) and store the pins (Figure 4-10): connecting pins (7). • Connect hose 5a to coupler 6b at the opposite end...
  • Page 170 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A13170 View A Stored View B (4 places) Hooked Over Top Chord View C (4 places) Item Description 12 m (40 ft) Insert Ladder Hook Keeper Rubber Latch View D Installed Firm Against Bottom Chord...

  • Page 171: Boom Ladder Assembly

    (6) is firm against the lower • Avoid improper use. The ladder is intended for use chord (View D). only on Manitowoc #58 boom inserts. Any other use is The ladder must hang vertically against the boom insert prohibited. when in use.

  • Page 172: Boom Rigging

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL BOOM RIGGING Assist Crane Requirements WARNING Either the crane’s live mast or an assist crane can handle Falling Load Hazard! and assemble the boom section. See the Crane Weights topic in Section 1 for the weights of boom sections.
  • Page 173 16000 OPERATOR MANUAL SET-UP AND INSTALLATION View B View A Item Description Boom or Jib Chord Boom or Jib Number Manitowoc Part Number Manitowoc Manufacturing Code Pendant Aluminum Tag (if equipped) View C Manitowoc Purchase Order Number Manufacturer’s Number Wire Rope Type...
  • Page 174 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A11388 A11543 Lift Here A10740-24 A10740-25 Lift Here Operating Position Shipping Shipping Position Position View A Operating Position View B Operating Position Stored View C Working Position Shipping Position Holes A Holes B View D...

  • Page 175: Assemble Boom Sections

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION b. Support the wire rope guide using the hoist and remove the pin (3) from the shipping position. Raise the wire rope guide to the operating position WARNING and install the pin (3). Crushing Injury Hazard!
  • Page 176 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A11543-1 Luffing Jib Straps, Links, and all Hardware shall be Collars Toward Inside A11543-2 Removed if Luffing Jib is Not Used of Boom Sections View B View A Shipping Position Working Position 7a or 7b...

  • Page 177: Connect Boom Straps

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Connect Boom Straps To install intermediate suspension, use the following: If not done, replace the 2a links shown in View A with the Figure 4-28 for the following procedure. 2b links shown in View C.
  • Page 178 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A11388-4,5,6 View B 2 Places View A Item Description Boom Top Lower Boom Point Lifting Holes Lower Pin with Cotter Pins Upper Pin with Cotter Pins Pin (long) with End Plates and Hex Screws...

  • Page 179: Install Standard Upper Boom Point

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Install Standard Upper Boom Point Install Extended Upper Boom Point Do not install the standard upper boom point if an extended Do not install the extended upper boom point if a standard upper boom point or luffing jib will be installed.
  • Page 180 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Lift Stored View B View A P2321 View C View D View E P2320 View G View F Legend for this figure is on the next page. View H FIGURE 4-31 4-60 Published 04-21-17, Control # 227-02_v1...
  • Page 181 16000 OPERATOR MANUAL SET-UP AND INSTALLATION Figure 4-31 for the following steps: 12. Securely tighten the end plate screws for the pins (6 and 6a). Remove the pins (8, View B) to disconnect the links (9a) from the storage position and rotate the links (9a) to 13.

  • Page 182: Install Load Line

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Install Load Line Perform Pre-Raising Checks See the Load Block Reeving topic in this section for proper Perform the following pre-raising checks and correct any routing and reeving of load lines. defects before raising the boom: ...

  • Page 183: Boom Removal

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Boom Removal The boom removal process is the reverse of the installation process. To remove the boom, use the following: WARNING Crushing Injury Hazard! Do not attempt to unpin the straps until they are resting firmly in the strap brackets.
  • Page 184 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL 12. Disconnect the load lines from the load block and weight Pin the lug (8) to the upper boom point using the pin ball and spool the load lines onto load drums. (9). 13. Remove the luffing jib if installed.
  • Page 185 16000 OPERATOR MANUAL SET-UP AND INSTALLATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 4-65 Published 04-21-17, Control # 227-02_v1...
  • Page 186 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Item Description Item Description Wire Rope Guide Lower Boom Point Weight Extended Upper Boom Point (lower sheaves) Lift Plate Standard Upper Boom Point Load Block Extended Upper Boom Point (upper sheave) Weight Block-Up Limit Switch...
  • Page 187 16000 OPERATOR MANUAL SET-UP AND INSTALLATION Single Part Reeving Multiple Part Reeving Dead Ended at Upper Boom Point A11993 FIGURE 4-33 continued Manitowoc 4-67 Published 04-21-17, Control # 227-02_v1...

  • Page 188: Wire Rope Installation

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL WIRE ROPE INSTALLATION Wire Rope Specifications Seizings Wire Rope Type Required See the Wire Rope Specifications document 9292-A in the Preformed Capacity Chart Manual for the correct type, size, and amount of wire rope to be installed on the crane.

  • Page 189: Winding Wire Rope Onto A Drum

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION NOTE: The wire rope manufacturer’s recommendations take precedence over the following information. To wind wire rope onto a drum, use the following: WARNING! Falling Load Hazard! Remove the wire rope from the shipping reel:...

  • Page 190: Breaking In Wire Rope

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL wear or be cut. If defects cannot be fixed, replace the rope under tension, and periodically throughout the wire rope faulty parts. life from release of the load, causes slackening. When slackness is noted, tightly wind the dead wraps of wire CAUTION! rope onto the drum.
  • Page 191 16000 OPERATOR MANUAL SET-UP AND INSTALLATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 4-71 Published 04-21-17, Control # 227-02_v1...
  • Page 192 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL T (Rope Clip Nut Torque) Wire Rope/Clip Size TL (Tail Length) 22,23 25,4 28,58 31,75 Standard 6 to 8 Strand Wire Rope (inch) (7/8) (1-1/8) (1-1/4) Minimum of 6 rope diameters, Torque but not less than 150 mm (6 in).

  • Page 193: Anchoring Wire Rope To Wedge Socket

    16000 OPERATOR MANUAL SET-UP AND INSTALLATION Anchoring Wire Rope to Wedge Socket Use Method C only for a terminator socket and wedge. After the socket is pinned in place, hoist the load slowly WARNING so the wedge seats tight. Do not shock-load the socket Falling Load Hazard! and wedge.

  • Page 194: Reeving With The Rope Pad Eye

    Figure 4-42 for the following procedure. WARNING Some rotation-resistant wire rope supplied by Manitowoc is Flying Part Hazard! equipped with a pad eye welded to the leading end of the wire rope or to the button on the end of the wire rope.
  • Page 195 16000 OPERATOR MANUAL SET-UP AND INSTALLATION A1189 A09310 Rope Pull Rigging Line Clips with Winch or Fork-Lift Truck Rigging Line Wire Rope from Drum Wire Rope P1519 Boom Point Sheaves Wire Rope Load Block Sheaves EXAMPLE without Button Wire Rope No.

  • Page 196: Rigging Winch Operation

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL RIGGING WINCH OPERATION Refer to Figure 4-45 for the following procedure. To turn the free-wheel mode on, use the following: If the crane is equipped with the optional rigging winch (Drum Pull out the locking pin (1) and hold it.
  • Page 197 16000 OPERATOR MANUAL SET-UP AND INSTALLATION Move the Drum 0 control handle to the off position and push the corresponding load drum control handle forward to pay out the load line. The rigging winch will WARNING haul the rigging line in automatically.

  • Page 198: Reeving - Load Block

    SET-UP AND INSTALLATION 16000 OPERATOR MANUAL REEVING – LOAD BLOCK A802 Duplex Hook WARNING Falling Load Hazard! 0-45° 0-45° Use only a load block with a capacity greater than or equal to the load to be handled. Avoid overloading the load block sheave bearings. Attach the load to the duplex hook so the load hangs straight.
  • Page 199 16000 OPERATOR MANUAL SET-UP AND INSTALLATION Standard Upper Boom Point Extended Upper Boom Point NOTE: See the Wire Rope Specifications Chart for the Item Description line pull of the drums. Drums 2 and 3 do not have Main Hoist (Drum 1 in boom butt) the same line pull as Drum 1.
  • Page 200 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL A08493 This Link Not Used (if equipped) Battery side of wireless load cells anchored to boom point must face away from crane Item Description Extended Upper Boom Point Standard Upper Boom Point Link with Pin with Cotter Pin Pin with Cotter Pin Load Cell—13 063 kg (35,000 lb)
  • Page 201 16000 OPERATOR MANUAL SET-UP AND INSTALLATION A11388 Item Description Lower Boom Point Battery side of wireless load cells anchored to boom point Wire Rope Guide (on boom top) must face away from crane Luffing Hoist Guide Sheave Whip Hoist Guide Sheave...
  • Page 202 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL Reeving_1 LOWER BOOM POINT REEVING 6 Part 3 Sheave Block with Item Description Upper Boom Point Boom Top Guide Sheaves (Standard) Lower Boom Point Load Block Standard Upper Boom Point Dead-End Socket Two-Block Weight...
  • Page 203 16000 OPERATOR MANUAL SET-UP AND INSTALLATION Reeving_2 LOWER BOOM POINT REEVING 14 Part 12 Part 9 Sheave Block 9 Sheave Block 16 Part 18 Part 9 Sheave Block 9 Sheave Block 22 Part 20 Part 13 Sheave Block 13 Sheave Block...

  • Page 204: Reeving - Live Mast

    Manitowoc recommends Manitowoc #A05680 wire rope the mast hoist sheaves as shown in Figure 4-52. with the following specifications for the live mast: Use a Manitowoc #15836 wedge to anchor the wire rope to • Length—494 m (1,620 ft) the drum sockets. •...
  • Page 205 16000 OPERATOR MANUAL SET-UP AND INSTALLATION A10595 LEFT Side of Crane REAR of Crane RIGHT Side of Crane Item Description Sheave Cluster at End of Mast Sheave Cluster at Rear of Rotating Bed Boom Hoist (Drum 4) Wire Rope Wedge 28 mm (1-1/8 in)
  • Page 206 SET-UP AND INSTALLATION 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-86 Published 04-21-17, Control # 227-02_v1...

  • Page 207: Section 5

    Lubrication ..............5-1 Manitowoc...
  • Page 208 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 5-ii Published 04-21-17, Control # 227-02...
  • Page 209 16000 OPERATOR MANUAL LUBRICATION SECTION 5 LUBRICATION LUBRICATION See F2109 at the end of this section. Manitowoc Published 04-21-17, Control # 227-02...
  • Page 210 LUBRICATION 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 04-21-17, Control # 227-02...
  • Page 211 Fiberglass Maintenance ............6-1 Manitowoc...
  • Page 212 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 6-ii Published 04-21-17, Control # 227-02...
  • Page 213 16000 OPERATOR MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST INSPECTION AND MAINTENANCE FIBERGLASS MAINTENANCE CHECKLIST See Bulletin W04-009 at the end of this section. See F2097 at the end of this section. Manitowoc Published 04-21-17, Control # 227-02...
  • Page 214 MAINTENANCE CHECKLIST 16000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 04-21-17, Control # 227-02...
  • Page 215 Manitowoc Dealer........
  • Page 216 16000 OPERATOR MANUAL Preparing Crane for Operation ........... . . 3-25 Pre-Start Checks .

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