Page 3
The serial number of the crane and applicable attachments (i.e. luffing jib, MAX-ER ) is the only method your Manitowoc dealer or the Manitowoc Crane Care Lattice Team has of providing you with correct parts and service information. The serial number is located on a crane identification plate attached to the operator’s cab and each attachment.
Page 4
THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH...
CHANGE OF OWNERSHIP REGISTRATION • Basic Specifications • EC Declaration (if applicable) If you are the new owner of a Manitowoc crane, please register it with Manitowoc Crane Care so we can contact you CRANE WEIGHTS if the need arises. Go to www.manitowoccranes.com...
Page 15
14000 OPERATOR MANUAL INTRODUCTION Past Production Tier 3 Serial Number 14001001 - 14001136 14COM1-2d Rear of Engine Gantry used on Serial Number 14001073 and newer: • With Rod Ends that Pin to Gantry • With Straps for Handling Counterweight 14COM5-5b...
Page 16
INTRODUCTION 14000 OPERATOR MANUAL Current Production Tier 3 and Tier 4 Serial Number 14001137 and Newer 14COM1-2T4 Tier 3 – Rear of Engine 14COM1-2g Tier 4 – Rear of Engine 14COM5-7B-T4 Rear of Rotating Bed 14COM1-2c FIGURE 1-2 continued Published 03-29-17, Control # 064-23 v2...
14000 OPERATOR MANUAL INTRODUCTION 14COM1-3c OUTLINE DIMENSIONS 14COM1-3d Center of Rotation Boom Hinge Center of Rotation FIGURE 1-3 Manitowoc Published 03-29-17, Control # 064-23 v2...
Page 18
INTRODUCTION 14000 OPERATOR MANUAL Item Dimension 32 ft 3 in (9,83 m) 18 ft 8 in (5,69 m) Overall Length 19 ft 4 in (5,90 m) Counterweight Tail Swing 27 ft 3 in (8,30 m) 13 ft 8 in (4,16 m)
14000 OPERATOR MANUAL INTRODUCTION ENGLISH AND METRIC CONVERSIONS Inverse Conversion DIVIDE (÷) known value by conversion factor to obtain Direct Conversion equivalent value in desired units. For example, 3,6576 m is MULTIPLY (x) known value by conversion factor to obtain converted to feet, as follows: equivalent value in desired units.
Page 20
INTRODUCTION 14000 OPERATOR MANUAL To Convert Symbol Application Symbol Multiply By VOLUME (LIQUID) Ounce Milliliter 29.5735 Pint Liter 0.4732 Fluid Capacities Quart Liter 0.9464 Gallon Liter 3.7854 Gallon Per Minute Pump Flow Liters Per Minute L/min 3.7854 WEIGHT Pound Unit/Component Kilogram 0.4536...
Due to continuing product innovation, the information in this could result in death or serious injury. manual is subject to change without notice. If you are in doubt about any procedure, contact your Manitowoc dealer or Crane Care in Manitowoc. CAUTION...
Page 24
SAFETY INFORMATION 14000 OPERATOR MANUAL Table 2-1 Common Safety Symbols Cut or Crush Hazards Cut Hazard M100090 M100091 M100066 M100065 M100069 M100067 Fire Crush Hazards Extinguisher M100070 M100071 M100072 M100073 M100074 M100082 Explosion Fall Hazards Falling Boom (Crush) Hazards Hazard...
See Boom Ladder other work. Falling from any height could result in Assembly in Section 4 for instructions. serious injury or death. Manitowoc has provided stairways, ladders, and platforms at GETTING ON OR OFF CRANE the locations shown in Figure 2-1.
If the serial numbers of your manuals and capacity charts do not match the serial numbers of the crane or attachment, STORAGE contact your Manitowoc dealer for the proper manual or capacity charts. General Do not operate crane or attachment if proper Capacity Manitowoc provides the following manuals and other Chart is not in cab.
National Standard, or in any other applicable federal, state, planners, rigging personnel, and job site personnel in safe or local laws. operation. Manitowoc cannot foresee all hazards that will Operator training and qualification is crane owner’s arise in the field; therefore, safety remains responsibility responsibility.
Page 31
14000 OPERATOR MANUAL SAFETY INFORMATION operation, the crane must not be operated until unsafe All attachments are properly assembled and conditions have been corrected. attached to the crane according to the rigging drawings called for in the Capacity Chart. If there is a warning sign at the start controls, the operator shall not start the engine until the warning sign b.
NOTE: Capacity charts for Manitowoc cranes show the and the like. total weight of freely suspended loads for various boom and jib lengths and operating radii.
14000 OPERATOR MANUAL SAFETY INFORMATION Secure unused legs of a multi-leg sling before handling Accelerate and decelerate the load smoothly to a load with one leg of sling. avoid excessive stress on the crane boom and machinery. Lifting/Moving Load b. Avoid sudden starts and stops while swinging. Keep...
Engage the luffing hoist pawl when operating with the luffing jib at a fixed radius. Manitowoc authorizes multiple load line operation for those applications requiring it, provided the following steps are While traveling, the operator shall take the following...
Manitowoc recommends that each load line be equipped crane movements. If communication is disrupted, with an anti two-block device. operator shall stop all crane movements. Manitowoc’s Capacity Charts are based on freely Signals to the operator must be in accordance with the suspended loads.
• Always tag-out any faulty safety device and place a Manitowoc provides the following operational aids on its warning tag in the cab stating that the crane is out of cranes, either as standard equipment or optional equipment.
14000 OPERATOR MANUAL SAFETY INFORMATION d. Clearly mark the boom or luffing hoist cable (so it Refer to the pendulum boom angle indictor on the can easily be seen by a designated signal person) boom butt (viewable from operator’s cab).
WARNING dangerous. Electrocution Hazard! Set-Up and Operation Manitowoc cranes are not equipped with all features required to operate within OSHA 29CFR1926.1408, Table During crane use, assume that every line is energized A clearances when the power lines are energized. (“hot” or “live”) and take necessary precautions.
14000 OPERATOR MANUAL SAFETY INFORMATION source. This person should have no other duties while The insulating characteristics of these devices can be the crane is working. compromised if not kept clean, free of contamination, and undamaged. Taglines should always be made of non-conductive materials.
If the dealer is not immediately available, contact maintenance personnel can result in their death or injury Manitowoc Crane Care at the factory. The crane must and costly damage to the crane or property. not be returned to service until it is thoroughly inspected...
Page 41
14000 OPERATOR MANUAL SAFETY INFORMATION Place a warning sign at the start controls alerting 12. Avoid battery explosion: do not smoke while performing other personnel that crane is being serviced and the battery maintenance or short across battery terminals to engine must not be started.
33. Perform a function check to ensure proper operation at connecting bolts or pins are being removed. the completion of maintenance or repair. 28. Unless authorized in writing by Manitowoc, do not alter ENVIRONMENTAL PROTECTION the crane in any way that affects the crane’s...
Page 43
14000 OPERATOR MANUAL SAFETY INFORMATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 2-21 Published 03-29-17, Control # 064-23...
Page 44
SAFETY INFORMATION 14000 OPERATOR MANUAL A10415 View A WRONG – DANGEROUS! and there is No Blocking If Boom is Off Ground Under Boom Sections... and Supported by Straps... Boom will COLLAPSE when Lower Pins are Removed! View B WRONG – DANGEROUS! Handling Pendants are Slack...
14000 OPERATOR MANUAL SAFETY INFORMATION BOOM DISASSEMBLY SAFETY blocking, individual pin connections may still be under load. Pins can be ejected forcefully if the boom has any pressure NOTE: The term “boom” used in the following instructions on it or if the boom is not supported properly.
50 percent of the rated capacity conditions. for the radius and configuration of the crane. Use of a Manitowoc crane to handle personnel is acceptable • The crane is uniformly level within one percent of level provided: grade and located on a firm footing.
Page 47
• Hoisting personnel within 20 ft (6 m) of a power line that signs must be in place and legible. We also urge Manitowoc is up to 350 kV or within 50 ft (15 m) of a power line that...
NOTE: If bolting carbody to foundation, contact your Manitowoc does not permit use of a truck crane on a Manitowoc dealer for recommended bolt barge, ship or floating platform. pattern and for type and quantity of bolts to be used.
Page 49
Rear When Parked Carbody Foundation Curbing Foundation FIGURE 2-8 NOTE: Manitowoc does not permit traveling with load. FIGURE 2-9 Crawler-mounted crane working on a timbered area of the barge, ship, or floating platform with the crawlers ® RINGER (crawler mounted,...
14000 OPERATOR MANUAL Capacity Charts must be taken into account for safe operation on a barge, ship, or floating platform. Manitowoc provides two types of Capacity Charts for a crane mounted on a barge or other supporting structure under static conditions. WARNING A Capacity Chart based on tipping when the crane is anchored only to prevent shifting.
14000 OPERATOR MANUAL SAFETY INFORMATION • Backhitch • Rotating Bed • Wire Rope • Pendants and Straps • Hook and House Rollers Through Boom Hinge Pins When equipped with hook rollers, it is recommended that each hook roller assembly be inspected daily for any sign of...
Page 52
SAFETY INFORMATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 2-30 Published 03-29-17, Control # 064-23...
D – Special Controls ............3-22 D1. Rated Capacity Indicator/Limiter Display and Indicator Lights ....3-22 Manitowoc Published 03-29-17, Control # 064-23...
Page 54
14000 OPERATOR MANUAL D2. Main Display ............3-22 D3.
Page 57
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES THIS SECTION STARTS ON THE NEXT PAGE Manitowoc Published 03-29-17, Control # 064-23...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS The following standard hand signals comply with ASME B30.5-2014. Table 3-1 Standard Hand Signals For Controlling Crane Operations M100118 M100119 M100120 M100121 M100122 M100123 M100124 M100125...
Page 59
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description HOIST—With forearm vertical, forefinger pointing up, move hand in small horizontal circles. LOWER—With arm extended downward, forefinger pointing down, move hand in small horizontal circles. USE MAIN HOIST—Tap fist on head. Then use regular signals.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL SYMBOL IDENTIFICATION The following symbols are used on the control consoles to identify the operating controls and their operation. Air Conditioning Data, Confirm Air Conditioning Temperature Data, Select Alert, Safety Decrease/Increase Display Identifier (1 or 2)
Page 61
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Drum - Free Fall Engine Start Enable Engine Stop STOP Energize (turn on) Engine Temperature Engine Enter Exit Engine, Battery Voltage Engine, Fuel Heater/Defroster Horn Engine Pressure Engine Run Light, Panel FIGURE 3-1 continued...
Page 62
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Light, Flood Park On Lighter Pins – Disengage Pins – Engage Limit Bypass STOP Pins – Back Hitch Limit Bypass, Luffing Jib STOP On/Start and Off/Stop Pins – Boom Hinge Off/Stop Remote Control...
Page 63
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Travel Direction Speed, Fast Forward – Left Crawler Travel Direction Speed, Slow Forward – Right Crawler Travel Direction Stop (emergency) Reverse – Left Crawler STOP Travel Direction Swing Reverse – Right Crawler Swing Left...
Page 64
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 03-29-17, Control # 064-23...
Page 65
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES P2391b P2515 P2390a Squeeze Latch Squeeze Latch and Pull to Open and Pull to Open View B View A Current Production Past Production Rotate Handle Push Up to Unlatch to Open Unlatch and Rotate...
Section 2, and in Capacity Chart Manual. For non-European cabs only, the roof window can be opened • Contact your Manitowoc dealer for assistance if you for ventilation in the same manner as the right-side window do not clearly understand any operating procedure.
Page 67
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES A — Engine Controls (see Page 3-14) B17 Machinery Heaters* F — Load Drum Controls (see Page 3-27) Engine Ignition Switch B18 Cup Holder F1 Drum 1 (Front Drum) Park Switch Engine Emergency Stop Switch...
Page 68
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL 14COM3-4 C1, C2, C3, C4 Under Seat B12a B12b Past Current Production Production Manual Holders (3 Inside Cab) Past Production Current Production 14COM3-13 14COM3-15 On Cab Ceiling FIGURE 3-3 continued 3-12 Published 03-29-17, Control # 064-23...
Page 69
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 14COM3-4a Low Idle High Idle 14COM3-5 P2374 14COM3-4h 14COM3-4b Disengaged Position Left Side Enclosure Disconnected Connected Position Right Side of Rotating Bed FIGURE 3-4 Manitowoc 3-13 Published 03-29-17, Control # 064-23...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL CONTROLS IDENTIFICATION AND NOTE The knob must be pulled up before the engine can be restarted. FUNCTION If the emergency stop switch has been activated, test all disk brakes for proper operation before putting the crane back in service.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES A6. Battery Disconnect Switch The DPF switch is a three position switch. Top position is momentary. Center and bottom position is maintained. Turn handle COUNTERCLOCKWISE to CONNECT battery CENTER position is for NORMAL engine operation.
Page 72
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 3-16 Published 03-29-17, Control # 064-23...
Page 73
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 14COM3-4a 14-COM-3-5a 14COM3-14 14COM3-4b 14COM3-4d 14COM3-4c B12b Past Current Production Production Thermostat Knob is Under Covers Current Production Past Production B12a 14COM3-17 Hydraulic Tank at Left-Rear Corner of Upperworks 14COM3-13 14COM3-15 On Cab Ceiling...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL B – Accessory Controls NOTE: The shut-off valves in the heater hoses at the engine must be open for heater operation. Figure 3-5 for the accessory controls. The shut-off valves can be closed to block hot water flow through the heater core during warm B1.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES B6. Boom Pins Switch B11. Cab Tilt Switch Press and hold FRONT of rocker to RAISE front of cab. CENTER rocker to LOCK cab in position. WARNING Press and hold BOTTOM of rocker to LOWER front of cab.
Page 76
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL P2101 Left Side of Boom Typical at Boom and Jib Points A17991 14COM3-14 Operator’s Cab 14COM3-4e Right Front Side of Rotating Bed 14COM3-19 Front of Carbody (shown) and Left-Front Corner of Rotating Bed...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES C – Indicators A886 Figure 3-8 for the indicators. Angle C1. Fuel Level Horizontal Fuel level indicator is located in circular gauge in front panel. Indicates amount of fuel remaining in fuel tank.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL C10. Wind Speed Transmitter Insert Key. Turn CLOCKWISE to BYPASS corresponding limits. This position allows functions to be operated beyond Wind speed at boom and jib points appears in wind speed the limits.
Page 79
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-2 Bypassable Limit Identification Past Production Model 14000 This Table Applies to Cranes Equipped With Luffing Jib Limit Bypass Switch (D5) Past Production Console Luffing Jib Limit Limit Limit Bypass Switch (D4)
Page 80
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Table 3-3 Bypassable Limit Identification Current Production Model 14000 This Table Applies to Cranes Without Luffing Jib Limit Bypass Switch (D5) Limit Bypass Switch (D4) External Limit Bypass Switch (D4) (momentary key switch)
Page 81
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 14COM3-10 DRUM AND HANDLE IDENTIFICATION Left Console Right Console Boom Butt Drum Description Front Load Drum Rear Load Drum Crane Auxiliary Load/Luffing Drum (in boom butt) Boom Hoist HANDLE 4 HANDLE 1 HANDLE 2...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL 14COM3-4a Not current production 14COM3-4b 14COM3-11 FIGURE 3-13 14COM3-4c E – Boom Hoist Controls Press BOTTOM of rocker to TURN OFF park switch. With park switch off, boom hoist handle is operable, drum brake is Figure 3-13 for the drum and handle identification.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES F – Load Drum Controls F4. Drum 1 (Front Drum) Handle F5. Drum 2 (Rear Drum) Handle Figure 3-13 for the drum and handle identification. F6. Drum 3/4 (Auxiliary/Luffing Jib) Handle Each load drum has a spring-applied, hydraulically-released Figure 3-12 for the drum and handle identification.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL G – Swing Controls handle in opposite swing direction to stop swing motion faster. Figure 3-15 for the swing controls. Move handle to RIGHT to SWING RIGHT. Swing speed Swing drive has a spring-applied, hydraulically-released disc increases in relation to handle movement.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL LIMIT DEVICES Slightly move either crawler handle in the opposite direction or press BOTTOM of rocker to TURN OFF travel cruise. Table 3-2 to determine which limit bypass switch H4. Left Crawler Handle or Pedal bypasses a given limit.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Automatically stops boom or luffing hoist from lowering and Once the prompt appears, release the load drums from hoisting if the load contacts a block-up limit control handle to off and press the switch.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL 6. Maximum Bail Limit 7. Minimum Bail Limit Automatically stops corresponding drum from hoisting when Automatically stops corresponding drum from lowering when there is a preset maximum number of wire rope layers on the there are three wraps of wire rope remaining on the drum.
Crane must be rigged and operated according to NOTE: Manitowoc recommends using heaters (engine, instructions given in capacity charts and rigging guides. hydraulic tank, etc.) to aid start-up when ambient Unless otherwise specified in capacity charts, all crane temperature will be 32°F (0°C) and below.
Page 90
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL If necessary in cold weather, disengage engine clutch as If engine clutch is disengaged, decrease engine speed shown in Figure 3-18. This step will disconnect pumps to low idle and engage engine clutch within 20 minutes from engine and aid in cold weather startup.
Page 91
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 10. After engine is started, cab seat with handles appears as 13. If equipped, an optional air temperature sensor monitors shown in Figure 3-19. Use display buttons to select the ambient temperature in the left side enclosure...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Boom Hoist Operation Figure 3-21 for the boom hoist operation. WARNING In standard configuration boom hoist handle is on the left console. When crane is configured with a luffing jib, boom Avoid Two-Blocking Hazard! hoist handle is the last load drum handle 3/4 on right Pay out load lines while lowering boom.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Select luffing jib configuration and capacity charts on Rated Capacity Indicator/Limiter display, Configuration CAUTION screen. Avoid Rigging Damage! Turn off Drum 3 park switch. Drum 3 pawl disengages When lowering boom to ground: from drum when park switch is moved from off.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Swing Operation NOTE: Adjust swing speed and torque, as required, in the Swing Function Mode screen. Figure 3-22 for the swing operation. If equipped with the optional swing limit assembly: • Program the desired automatic swing stops in...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Load Drum Operation As load nears desired position, slowly move drum handle toward off to slow down load. Then release Figure 3-23 for the load drum operation. handle to off to stop load and hold it in position and drum brake will apply.
Page 96
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL 14COM3-93 Free Fall - ON Drum 2 Drum 1 Drum 2 Free Fall - OFF Drum 1 Free Fall - OFF Rigging Winch - ON FIGURE 3-24 b. Latch down free fall brake pedals on floor of Increase engine speed to desired rpm with hand throttle.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES working brake. Lowering speed is controlled by NOTE: Watch the closing line when digging in a blind area. handle movement. The bucket is closed when the closing line stops moving. As load nears desired position, slowly move drum handle toward off to slow down load.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Travel Operation CAUTION Boom Damage! WARNING Avoid shock loading boom and rigging! Tipping Hazard! • Perform all travel functions — starting, turning, stopping — slowly and smoothly Travel surface must be firm and uniformly supporting.
Page 99
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES To TRAVEL STRAIGHT (Figure 3-26), move both crawler handles same amount in desired direction from A823 off. A823 Forward Forward Left Right Crawler Crawler Left Handle Right Handle Crawler Crawler Handle Handle Reverse FIGURE 3-28 13.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Luffing Jib Setup Mode The screen shown in Figure 3-32 will appear on display. For current production cranes not equipped with a Luffing Jib Limit Bypass switch, the Luffing Jib Setup Mode must be...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES STOPPING ENGINE/ LEAVING CRANE REMOTE CONTROLS UNATTENDED WARNING WARNING Read Instructions! Moving Load/Tipping Crane Hazard! Avoid death or serious injury to personnel and damage to crane: Operator shall not leave operator’s cab until crane, loads, and boom have been secured against movement.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL P2424 FIGURE 3-35 1 – Power Switch DEPRESS button to TURN ON power to operate remote controls. RELEASE button to TURN OFF power to remote controls. 2 – Stop Switch Item Description DEPRESS knob to STOP the engine and all remote Node-3 controlled functions in an emergency only —...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Manual Controlled Handles Pull handle AWAY from carbody to LOWER carbody (retract jack). The speed at which jacks and pins operate depends on control handle movement and/or engine speed. To provide adequate speed, the engine must be operated at middle to WARNING high idle.
If a display goes blank on cranes with program number 4 – Display Select Buttons 14000 FCN 0.043 and newer, try the following procedure to restore a the display. Do not return a display to Manitowoc 4a. Press this button to select Rated Capacity Indicator/ until this procedure has been tried.
The Manitowoc screen displays the following program items: • Yellow alert symbol is displayed if a system fault • Model/ Program Number (14000 FCN number shown) occurs. See information screen topic in this section to access faults. • Con Number (009 000 000 008 shown) •...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Menu Screen to show the information items appropriate for the current crane application. Figure 3-40 for the following procedure. When crane configuration is selected, the information The Menu screen is the base screen for the crane system.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Hydraulic Tank selected, the screen scrolls through the current faults one icon at a time. The fault history goes back in time to review Hydraulic tank icon displays tank fluid level past faults.
Page 108
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Table 3-4 Operating Limits Item Description 60-Block Up Limit — Switch stops load drum and Item Description boom. Lower load or raise boom. 0-No Fault. 66-Mast Too Far Forward — Live mast is below 6-Setup Mode —...
Page 109
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-5 System Faults Item Description 65-Hydraulic Fluid Temperature — Fluid Item Description temperature in hydraulic tank is below 70°F 0-No Fault. (21°C) or above 180°F (82°C). 69-Hydraulic Fluid Level Low — Hydraulic oil at 60% full hot or cold.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Diagnostic Screens Variable Closed-Loop Motor Displays motor command with 0% maximum Diagnostic screens show a graphic of hydraulic circuit and displacement and 100% minimum displacement. status of all pumps, motors, valves, and switches that apply to crane function selected.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Drum Pawl • FLASHING and red engine light ON. The DPF is full. The operator will notice a significant reduction in engine Displays pawl status — engaged or disengaged power. Turn off regeneration inhibit switch and perform a (shown).
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL For load drum 3, left travel pump is dedicated to operate Swing system icons are displayed in Figure 3-48. drum 3 motor through diverting valve when drum 3 is The example shows how swing function might appear when...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES In diagnostic screen two, rigging winch, cab tilt and the cooling fan system are shown (Figure 3-53). Travel Forward Selected 14COM3-38 FIGURE 3-50 FIGURE 3-53 14COM3-39 Accessory Diagnostic Screen Function Mode Screens Select mast cylinders and boom pin icons in screen level 1...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL The yellow alert symbol is displayed if a system fault occurs. Remote Control Functions See Information screen to access faults. Select remote control functions from screen below. On (I) and off (0) icons in some data boxes...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Drum Functions handle can be used to tip the load to a desired attitude. The load will remain in that attitude until it is leveled with Drum 2 Figure 3-60 in the following procedure.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Boom or Swing Motion Limiter Mode Multiple Points or Load Pin Disable Functions Figure 3-62 in the following procedure. Figure 3-64 in the following procedure. NOTE: Motion limiter mode data boxes do not appear Multiple points can be selected when two load points are unless crane has this option.
Page 117
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 3-61 Published 03-29-17, Control # 064-23...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL CAN Bus Diagnostic Screen To determine the status of an individual digital input or output, you need to know the CAN packet number (see Table Figure 3-66 for the following procedure. Table 3-8). For example: Drum 1 Park Switch has a packet number of CAN92-3-4.
Page 119
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES • Number 32 - Bin node is not communicating 31-1-32 Mast Cylinders Extend Switch • Number 64 - RIN (remote input node) node is not 31-1-64 Drum 1 (Front Drum) Free Fall Pulse...
Page 120
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Table 3-7 Digital Input Reference Chart CAN Packet Item Description CAN Packet Item Description Number (Node Number) Number (Node Number CAN36-1-1 Handle (H4) Direction Signal (N2) CAN84-4-64 Maximum Jib Angle Limit (N20) CAN36-1-2...
Page 121
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-8 Digital Output Reference Chart CAN Packet Item Description CAN Packet Item Description Number (Node Number) Number (Node Number) CAN20-1-1 Rated Capacity Indicator/Limiter Beacon (N2) CAN21-3-16 Drum 3 (Auxiliary/Luffing) Pawl - Out (N3)
Page 122
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Table 3-9 Bank Identifier Numbers Dark shaded boxes indicate ON; white boxes OFF 3-66 Published 03-29-17, Control # 064-23...
Page 123
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-9 Bank Identifier Numbers (continued) Dark shaded boxes indicate ON; white boxes OFF Manitowoc 3-67 Published 03-29-17, Control # 064-23...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Camera Screen (Optional) Pressure Sender Test Figure 3-67 for the following procedure. The camera screen (not shown) displays camera options and items for selecting and operating. Camera options The pressure sender test calculates the zero-pressure include up to three different cameras to monitor drum output level for each pressure sender.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Control Calibration Data Box Data Box Data Box Figure 3-68 for the following procedure. Control calibration calculates pump threshold command level for all drum and swing functions. Perform this calibration when: A new pump or motor is installed in a drum or swing...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Test starts and percent of completion is displayed in data Test charge pressure as follows: box. Apply all park brakes with switches on control console. Start and run engine at low idle. Data Box Press Enter button to go to Pressure Test and Calibration screen from Menu screen.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES WIND CONDITIONS Wind speed (to include wind gusts) must be monitored by job planners and supervisors. Wind adversely affects lifting capacity and stability as shown The wind speed at boom or jib point can be greater than wind Figure 3-71.
Page 128
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Forward stability is affected by wind on A910 the rear of the boom. Wind applies a force to the boom and load that adds to the crane’s overturning moment. This action has the same effect as adding load to the hook.
Manitowoc dealer for availability and installation of cold Manitowoc cranes is not affected by cold weather. weather heater package. Manitowoc’s capacity charts are acceptable for use in cold weather. Engine heaters must be unplugged when engine is running to prevent cooling system from overheating.
Change hydraulic system oil to ISO Grade 46 when the (17°C) warmer than ambient air temperature. Contact your expected ambient temperature will remain above 32°F (0°C). Manitowoc dealer for availability and installation of cold weather heater package. 3-74 Published 03-29-17, Control # 064-23...
Electrocution Hazard! adequate protection when operating below -30°F (-34°C). Severe electric shock can cause death or serious injury. Contact your Manitowoc dealer for recommendations. Crane owner/user shall make provisions for turning off Hydraulic Pump Damage! electrical power supply before connecting power supply To prevent damage to pumps, warm hydraulic oil to 60°F...
14000 OPERATOR MANUAL SETUP AND INSTALLATION SECTION 4 SETUP AND INSTALLATION BOOM AND JIB ASSEMBLY DRAWINGS Boom and jib assembly drawings that apply to your crane are WARNING located at the end of this section. Moving Parts/Pinch Points! LIFTCRANE MAST CAPACITIES...
Page 140
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item Description Live Mast Boom Strap (in Mast) Assembly Block — 30 USt (27 t) 4-Leg Chain Sling Handling Pendant (Boom Butt) Mast Arm with Cylinder Operator’s Cab Crawler Assembly Crane Counterweight * (3, 4, or 5 boxes both sides)
Do not set the jack pads in holes, on rocky ground, or on extremely soft ground. Jack pads could break. The 14000 is equipped with the following self-erect If necessary, use wood blocking or steel plates under the components for assembly and disassembly (see...
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Optional boom ladders are available from Manitowoc. If your crane has ladders, see Page CRANE WEIGHTS Boom Insert with straps secured in the shipping position See Crane Weights in Section 1 and Shipping Data on...
14000 OPERATOR MANUAL SETUP AND INSTALLATION COLD WEATHER MAST OPERATION When securing boom sections, wrap tie-downs over chords — never over lacings. Keep tie-downs as close The live mast, live mast cylinders, and mast arms can be to blocking as possible (View A) to prevent bending the damaged when attempting to lower the live mast (to rear) chords.
OPERATING CONTROLS PRE-START CHECKS To assemble and disassemble the 14000 with the self- Make the following checks before starting the engine upon e r e c t i n g s y s t e m , t h e e n g i n e m u s t b e r u n n i n g a n d arrival at the assembly site.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Table 4-2 Operating Limitations During Crane Assembly and Disassembly Crane Configuration Operating Limitations Crane on Jacks Gantry and Mast in Transport Position 360° Swing Permitted No Counterweight Installed Crane on Jacks Gantry UP 360° Swing Permitted Mast at Maximum Angle of 172°...
Page 146
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Upperworks and Carbody Assembly Length 11,7 m 38 ft 4 in 11,8 m 38 ft 8 in Width 9 ft 10 in 3,0 m Height 10 ft 5 in 3,2 m Weight 83,400 lb...
Page 147
14000 OPERATOR MANUAL SETUP AND INSTALLATION Carbody Counterweight (Series 2 and 3) Length 7 ft 4 in 2,2 m Width 6 ft 1 in 1,9 m Height 2 ft 5 in 0,7 m Weight 26,500 lb 12 020 kg Carbody Counterweight (Series 3)
Page 148
SETUP AND INSTALLATION 14000 OPERATOR MANUAL No. 76 Main Boom Insert 20 ft (6,0 m) & Straps Length 20 ft 3 in 6,2 m Width 8 ft 4 in 2,5 m Height 8 ft 6 in 2,6 m Weight 2,670 lb 1 211 kg No.
Page 149
14000 OPERATOR MANUAL SETUP AND INSTALLATION No. 134 Jib Insert 20 ft (6,0 m) with Pendants Length 20 ft 3 in 6,2 m Width 2 ft 7 in 0,8 m Height 2 ft 7 in 0,8 m Weight 750 lb...
Page 150
SETUP AND INSTALLATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-12 Published 03-29-17, Control # 064-23 v2...
14000 OPERATOR MANUAL SETUP AND INSTALLATION CRANE ASSEMBLY Remove Protective Covers from Cab Windows If equipped, remove and store optional protective covers from windows of operator’s cab (see Figure 4-7). 14COM4195 Past Production Cab Shown. Current Production Cab Similar. Rear...
Page 152
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to P2452 REMOVE CRANE FROM TRAILER Procedure P2453 11c 11d P1438A View B Right Front Inboard Side of Rotating Bed View C Left Front Inboard Side of Rotating Bed Figure 4-9...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Crane from Trailer Remove jack pads (8, View D) from storage and connect to jack rods with U-shaped pins (View F). Figure 4-8 for the following procedure. Perform pre-start checks and start engine.
Page 154
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 4 Disengaged 4 Engaged View B 14COM4105a View C OPERATING POSITION View A SHIPPING POSITION Item Description Operator’s Cab Rotating Bed Hair-Pin Cotter Hitch Pin Mirror Shipping Hole Operating Hole Past Production Cab Shown. Current Production Cab Similar.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Deploy Operator’s Cab • MAIN DISPLAY information screen to monitor the mast operating angle and to identify mast faults Figure 4-9 for the following procedure. Figure 4-10 for a list of the mast faults.
Page 156
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to Mast Faults RAISE MAST TO OPERATING POSITION Icons for faults listed below appear in information screen of Procedure main display when corresponding limit is reached. See Section 3 for instructions.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Raising Procedure Disconnect storage links (10) from studs (11) and lower handling straps (8b) to vertical. Figure 4-10 for the following procedure. d. Reinstall cotter pins in studs (11). Perform following steps in operator’s cab:...
Page 158
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to RAISE MAST TO OPERATING POSITION Procedure ° NOTE: Mast must be raised to approximately 102 when installing crawlers and carbody counterweight. Mast arm cylinders will retract automatically as mast is raised and then extend when the mast is lowered.
Page 159
14000 OPERATOR MANUAL SETUP AND INSTALLATION Do not retract gantry cylinders at this time. They can Proceed to use mast as a boom with boom hoist control remain extended until after the counterweights are for remainder of assembly procedure. installed.
Page 160
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to INSTALL ASSEMBLY BLOCK Procedure View A 14COM4112 14COM4113 View B CAUTION Wire Rope Damage! To prevent damage to wire rope and mast: • Do not operate rear load drum until wire rope is clear of lacing in mast °...
Figure 4-11 for the following procedure. block (3). NOTE: Manitowoc suggests that assembly block (3) be Anchor wire rope to socket and wedge (4, View A) (see shipped on the same trailer (1) as a crawler (2). Wire Rope Installation on...
Page 162
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to INSTALL CRAWLERS See Liftcrane Mast Capacities Chart at Procedure end of this section for lifting capacities Legend is on Page 25 14COM4117 View C 14COM4116a 14COM4118c View A View D...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Crawlers Figure 4-12 for the following procedure. NOTE: Each time the crawlers are assembled to the ® carbody, thoroughly clean and apply Never-Seez or equ iv ale nt ant i-s eiz in g c omp oun d t o a ll...
Page 164
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to View C P1455a INSTALL CRAWLERS Procedure 14COM4120 View A View D1 P2414 S/N 14001001, 14001002, 14001004 through 14001010 14COM4118c View B View H Storage Position P2416 View D2 S/N 14001003, 14001011...
Page 165
14000 OPERATOR MANUAL SETUP AND INSTALLATION DANGER DANGER Rotating Drive Shaft Hazard Tipping Hazard! Crawler drive shaft rotates at high speed. Prevent death Prevent crane from tipping: or serious injury: • Do not swing in step until mast is raised to 118° or •...
Page 166
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4122 View A View B 14COM4125 Item Description Platform Notch Frame Cutout 14COM4123 Lock Nut Screw View D Stored Position View C 14COM4124 FIGURE 4-16 4-28 Published 03-29-17, Control # 064-23 v2...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Deploy Crawler Steps b. Slide top platform (1) toward screw. Lift platform up and rotate it out of cutouts (2a) in Rotate each crawler step (Figure 4-17) up and out from frame (2). stored position to working position.
Page 168
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item * Total Counterweight * 21,234 lb 5,910 lb 17,650 lb each 5,000 lb each 26,500 lb each 4,375 lb each Upper Carbody (9 632 kg) (2 681 kg) (8 006kg) 2 268 kg)
• Do not lift tray with center box installed If equipped with Series 3, install both carbody side The 14000 can be equipped with Series 1, Series 2, or counterweights (6) first. Series 3 counterweight. The table in Figure 4-18 specifies 1.
Page 170
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4130aa 14COM4130ab 14COM4130ad Item Description Tray Center Box Side Box Gantry Upper Handling Strap (8) 11 and 12 Pin with Cotter Pin (4) Lower Handling Strap (4) Storage Link (2) Gantry Cylinder (2) Backhitch (2)
14000 OPERATOR MANUAL SETUP AND INSTALLATION NOTE: Series 2 crane counterweight is shown for the • Remote Control to disengage and engage the remainder of this section. backhitch pins and to extend and retract the gantry cylinders Install Crane Counterweight •...
Page 172
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4130ac 14COM4130ae 14COM4130af Circled Numbers Correspond to INSTALL COUNTERWEIGHT Procedure Legend is on Page View H P2468 View J CAUTION These lugs are for gantry cylinder installation only. Do not pin gantry cylinders to these lugs for normal operation of crane.
Page 173
14000 OPERATOR MANUAL SETUP AND INSTALLATION 10. Disengage backhitch pins (11, View Q) with remote b. Reinstall snap pins (20) in storage lugs. control. Keep pins disengaged until gantry is fully raised Engage stabilizer rods (21, View N) with brackets (step 13).
Page 174
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Approximate Sling Length 2 ft 11 in (0,89 m) without Drum in Butt 3 ft 10 in (1,17 m) with Drum in Butt 14COM4138 Stored On Trailer 14COM4137a View A PAST PRODUCTION Item Description...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Boom Butt chords of the butt will be approximately parallel to ground. Lifting Boom Butt To handle CURRENT PRODUCTION boom butt (1), Figure 4-19 for the following procedure. proceed as follows: Boom butt (1) is equipped with lifting lugs as shown in Views...
Page 176
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Legend is on Page 39 Working Position Lift 14COM4139 Stored 14COM4197 Position 14COM4138 View A Stored Position Working Position View B View C View H (Looking at Front of Crane) 14COM4193 14COM4140c View D...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Connect Boom Butt to Crane 11. Raise butt slightly and move guide pins (7) from assembly holes to storage holes (View G). Do not lower Figure 4-20 for the following procedure. boom butt to ground until guide pins are stored.
Page 178
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 172° Maximum Legend is on Page 41 3 and 4 14COM4141 View A Assembly Position 14COM4142 View C 14COM4138 View B Stored Position 14COM4144 View E 14COM4143 View D Block if Required FIGURE 4-21...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Assembly Block Connect Boom Butt to Boom Figure 4-21 for the following procedure. Figure 4-21 for the following procedure. Lower mast (2, View A) to 172° and lower assembly Disconnect pendants (7, View B) from storage lugs (8) block (3) and chain sling (4) onto trailer (5) or onto on mast (2).
Page 180
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4146 (stored) Legend is on Page View G 14COM4145a 14COM4148 View F P2454 W34API W33API View J Left-Front Corner View H of Rotating Bed Right-Front Corner of Rotating Bed View N 14COM4147 Storage Position...
Page 181
14000 OPERATOR MANUAL SETUP AND INSTALLATION NOTE: When performing following steps, thoroughly clean ends of hydraulic hoses, couplers, cable plugs, and CAUTION receptacles before connecting them. Boom Butt Damage! 11. Disconnect electric cable (WBC, View B, Figure 4-8) Avoid overload damage to boom butt: from terminating plug on right-front corner of rotating •...
SETUP AND INSTALLATION 14000 OPERATOR MANUAL PRE-RAISING CHECKS CRANE DISASSEMBLY Make following checks and correct any defects before Lower Boom and Jib to Ground raising attachment: Crane on firm, level surface with crawlers blocked if required per capacity chart.
Page 183
14000 OPERATOR MANUAL SETUP AND INSTALLATION Continue to lower boom onto blocking until boom straps Store pins (10, View D) in each end of bottom strut are resting in brackets on boom inserts OR, if equipped (1a). with intermediate suspension, proceed as follows:...
Page 184
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4138 14COM4146 (stored) Legend is on Page View A View C 14COM4145a 14COM4148 View B P2454 W34API W33API View F Left-Front Corner View E of Rotating Bed Right-Front Corner of Rotating Bed View G...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Disconnect Boom Butt from Boom Select Liftcrane Mast Capacities Chart in configuration screen of RCL display. DANGER The mast and gantry controls will not operate properly Falling Mast/Boom Hazard! and the mast operating limits will remain off until the Prevent mast from falling: proper capacity chart is selected.
Page 186
SETUP AND INSTALLATION 14000 OPERATOR MANUAL CAUTION Wire Rope Damage! To prevent damage to wire rope and mast: • Do not operate rear load drum until wire rope is clear of lacing in mast 14COM4112 View K 14COM4141 Assembly Position View J °...
Page 187
14000 OPERATOR MANUAL SETUP AND INSTALLATION 10. Boom down until hooked connectors (10, View M) in 15. Pin pendants (7, View L) to storage lugs (8) on mast (2). boom butt disengage fixed pins (11) in insert (12). 16. Position trailer as shown in View J.
Page 188
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Closed Disengage Engage View A Stored Legend is on Page 51 14COM4186a View B Stored Position 14COM4139 Working Position View D Lift Working Position View C 14COM4187a 14COM4199 Stored Position View E View F...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Boom Butt Rotate locking cover (5, View A) up and pin it closed. 10. Lower wire rope guide (8) to stored position: Figure 4-23 for the following procedure. Remove pins (9, View D) from lower holes, raise...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Counterweight Perform following steps in operator’s cab: Turn off boom hoist (Drum 4) park switch. Remove Crane Counterweight b. Turn on setup remote control in function mode screen of main display. If not already done, fully raise mast arms (2, View C) DANGER using switch in operator’s.
Page 193
14000 OPERATOR MANUAL SETUP AND INSTALLATION NOTE: The mast will rise to approximately 126° as the 12. Raise gantry, as follows: gantry is lowered. Disengage backhitch pins (12, View F) with remote Lower gantry (View G) with remote control until control.
Page 194
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4190a View B View A Remove crane counterweight before removing carbody counterweights. Item Description Pin with Hair-Pin Cotters (2 each box) Chain Sling Lifting Lug Carbody Counterweight (center) Carbody Counterweight (side, Series 3 only)
Mast Capacities Chart at end of this section 8. Store pins (1, View B) in lugs on carbody. The 14000 must be in the following configuration to 9. For Series 3, repeat steps for each carbody side assemble and remove the carbody counterweights and to counterweight (5).
Page 196
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4118bb View C 14COM4120 View A P2414 View D1 S/N 14001001, 14001002, 14001004 through 14001010 View B View G Stored Position View D2 S/N 14001003, 14001011 and Newer P2415 View F Working Position Items 3 through 8 and...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Crawlers For S/N 14001001, 14001002, and 14001004 through 14001010, perform following steps at both crawlers: Figure 4-26 for the following procedure. Remove pin (9, View E) and slide guard (10) away Rotate each crawler step in and down from working from carbody to expose drive shaft (11, View D1).
Page 198
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4117 P1451a 14COM4118aa View C Stored on Carbody View B View A P2476a View D P1451 See Liftcrane Mast Capacities Chart at end of this section for lifting capacities View H View G P2385...
Page 199
14000 OPERATOR MANUAL SETUP AND INSTALLATION make it extremely hard to lift the crawler away from the carbody. To break the binding, perform step 12. Break binding in connection between crawler and DANGER carbody: Falling Load Hazard! Install blocking (30, View H) snugly between ground Prevent structural failure of components while handling and both ends of crawler —...
Page 200
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to LOWER MAST Procedure Item Description Mast Arm (2) Mast Gantry Gantry Cylinder (2) Pin with Cotter Pins(2) Backhitch Pin (2) Backhitch Handling Strap (8) Storage Link (2) Stud with Cotter Pin (2)
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Assembly Block NOTE: During step 6, the following will occur: • Mast will lower with gantry See Remove Assembly Block steps on Page • Boom hoist wire rope will haul in automatically Lower Mast to Transport Position •...
Page 202
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 4 Disengaged 4 Engaged View B 14COM4105a View C OPERATING POSITION View A SHIPPING POSITION Item Description Operator’s Cab Rotating Bed Hair-Pin Cotter Hitch Pin Mirror Shipping Hole Operating Hole Past Production Cab Shown. Current Production Cab Similar...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Protective Covers on Cab Windows Rotate mirror (5, View C) inward against cab for shipping. If equipped, install optional protective covers on windows of Remove hair-pin cotter (3, View B) from top retaining operator’s cab (see...
Page 204
SETUP AND INSTALLATION 14000 OPERATOR MANUAL P2385 Store View B OPERATING POSITION View A 14COM4104a P218 View C View E View D P1430d P1430c Item Description Item Description Right Front Carbody Jack Control Jack Pad Right Rear Carbody Jack Control...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Crane on Trailer Retract jacks (3) to lower crane onto trailer. Remove jack pads (6, View E) from jacks and store jack Figure 4-30 for the following procedure. pads (View C). Store each jack (3) as follows: Fully retract jack.
Avoid improper use. This ladder is intended for use the insert: one person inside insert to unlatch and lift ladder only on Manitowoc #76 boom inserts. Any other use and another person outside of insert to help guide ladder out is prohibited of insert.
BOOM AND JIB RIGGING instructions. Assist Crane Requirements Either the 14000 live mast or an assist crane can be used to DANGER handle, assemble, and disassemble the boom and jib components. See Crane Weights in Section 1 for weights of Tipping Hazard! boom and jib components.
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Handling Components • Use nylon lifting slings. If wire rope or chain slings are used, install protective covering (such as sections of Handle boom and jib sections with care to avoid damaging rubber tire) between slings and chords lacings and chords.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Identifying Boom and Jib Components Boom straps and links are marked for proper identification as shown in View D, Figure 4-32. Boom and jib sections are marked for proper identification as The markings shown in...
Page 210
SETUP AND INSTALLATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-72 Published 03-29-17, Control # 064-23 v2...
Page 211
14000 OPERATOR MANUAL SETUP AND INSTALLATION 14COM4192 Approximate Sling Length 2 ft 11 in (0,89 m) without Drum in Butt Figure 4-19, 3 ft 10 in (0,89 m) with Drum in Butt View A Past Production Boom Butt Current Production...
Page 212
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item Description Jib Backstay Lug 18 ft (5,5 m) Insert Boom Inserts (stored) Boom Top Fixed Pin Hooked Connector Pin with Safety Pin Boom Straps Strap Links View C 14COM4152 STRAPS WORKING Pin with Cotter Pins...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Boom Installation – #76 NOTE: Raise boom top wire rope guide before attaching lifting slings to boom top (see Figure 4-33). Figure 4-34 for the following procedure. Position dead-end link (15, View G) on top of bar (16) to General prevent damage to link when top is installed.
Page 214
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 3 or 5 14COM4157 (stored) View B (stored) 14COM4158 View C 14COM4156 View A — Shipping Configuration Position B 272.3 - 292.0 ft (83 - 89 m) Position A Boom Length 223.1 - 262.5 ft (68 - 80 m)
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Intermediate Suspension Raise strut assembly (1) high enough to allow strap links (7) to be rotated into working position. Figure 4-35 for the following procedure. See View D for this step: See View A for this step:...
See Liftcrane Capacity Chart or Luffing Jib Raising recalibrated as instructed in Folio 2128, Manitowoc Procedure to determine boom and jib raising limitations. See Model 14000 Rated Capactiy Limiter (RCL) / Rated Lower Boom Point Assembly topic on Page 89 for sheave Capacity Indicator (RCI) Manual.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Pile Driver Adapter If required, attach pile driver adapter. See Pile Driver Adapter Lift topic on Page Install Clamshell Wire Rope Guide If required for clamshell operation, prepare the lower boom point as shown in Figure 4-40.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Block-Up Limit Control and Connect Boom • Connect terminating plugs (SP) to unused plugs. Failing to perform this step will cause a fault alert and Wiring corresponding function will not operate properly Install block-up limit components as shown in Figure 4-38 •...
Page 220
SETUP AND INSTALLATION 14000 OPERATOR MANUAL WWN4 WWN3 WWN2 WWCB WJN1 WWN1 WWCB WBN1 WBN1 Figure 4-21 View H 14COM4191 FIGURE 4-39 4-82 Published 03-29-17, Control # 064-23 v2...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Boom Removal Connect slings from assist crane to lifting lugs (2, View E) on upper strut (1a). Lower Boom and Jib to Ground b. Lift upper strut (1a) as necessary to loosen strap See Crane Disassembly instructions.
Page 224
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Standard Three Sheave Clusters Installed 14COM4165 Install an equal amount of shims on both ends of each shaft and spacer to limit side play to 1/32 in (0,76 mm). Optional Sheave Clusters (2 and 3) Removed...
Page 225
14000 OPERATOR MANUAL SETUP AND INSTALLATION Optional Two Load Lines Over Lower Point 14COM4165b Install an equal amount of shims on both ends of each shaft and spacer to limit side play to 1/32 in (0,76 mm) Optional Clamshell 14COM4165c...
Page 226
SETUP AND INSTALLATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-88 Published 03-29-17, Control # 064-23 v2...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Lower Boom Point Assembly Pull sheave clusters out of lower boom point. b. Store sheave clusters (3 and 4). Sheave cluster (2) Figure 4-40 for the following procedures. must be installed in middle of lower boom point.
Page 228
SETUP AND INSTALLATION 14000 OPERATOR MANUAL P547 (Stored) P544 View A J1 or J3 View A View B Head Toward Outside 14COM4166a View C View E View D P545 P211 Item Description Jib Butt Jib Top Jib Insert Jib Stop...
See Jib Assembly Drawing at end of this section for jib WARNING! makeup. Collapsing Jib Hazard! The jib assembly may be shipped from Manitowoc as shown To prevent death or serious injury, do not stand on, inside, Figure 4-42. or under jib during assembly. Always stand outside of jib Jib offsets (5°, 15°, 25°) are set by changing the lengths of...
Page 230
SETUP AND INSTALLATION 14000 OPERATOR MANUAL ° Offset ° Offset P1, P2, or P3 ° Offset View C 14COM4169 14COM4168 From View A Assist Crane Lift Jib Point to Assist in Pinning Backstay Pendants View D Item Description Jib Butt Jib Top Basic Jib Pendant —...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Figure 4-43 for the following procedures. Install upper spreader (6) between strut links (3). Lay backstay pendants (8) on ground alongside boom. Install Jib Pendants Install Jib Offset Links or Pendants NOTE: With the exception of the basic pendants, the jib pendants must be installed in the same sequence See View A for the following procedure.
Page 232
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item Description Installed Engaged Jib Stop Assembly Disengaged P550 Jib Strut Pin with Snap Pin Boom Top Pin with Cotter Pin Offset Pin with Snap Pins Stored Inner Tube View C Link P546 View B...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Jib Stop Install Load Line See Load Line Reeving instructions on Page 107 for proper routing and reeving of load lines. WARNING Remove the rope guards (Figure 4-45) to pull the load line...
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Jib Removal – #134 b. Disconnect cable extension (9, View A) from sheave (10) in boom top. Secure cable extension in jib butt for storage. d. Coil excess control cable (13, View F) onto winch.
Any side load or torque generated by owner supplied attachments will reduce design loads given in this section. Installation In such cases, contact your Manitowoc dealer for specifications which meet your particular application. If required, install the optional pile driver adapter to the boom...
SETUP AND INSTALLATION 14000 OPERATOR MANUAL WIRE ROPE INSTALLATION NOTE: Wire rope manufacturer’s recommendations take precedence over information in this section. Reel Wire Rope Storage Drum Store wire rope in coils or on reels off the ground or floor in a Brake clean and dry indoor location.
14000 OPERATOR MANUAL SETUP AND INSTALLATION A925 Seizings Wire Rope Type WARNING! Required Preformed Falling Load Hazard! Nonpreformed Wire rope can be pulled out of drum if following steps are not taken: Place free end of seizing wire in valley between two strands.
Page 238
SETUP AND INSTALLATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-100 Published 03-29-17, Control # 064-23 v2...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Winding Wire Rope onto Drum Wraps of First Layer Tight Against See Drum and Lagging Chart in Capacity Chart Manual for Wedge Drum and Against Each Other. correct size of drum laggings, if used.
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Anchoring Wire Rope to Socket And Wedge Assemble wire rope and wedge to socket so live end of wire rope is in a straight line with socket pin hole. Do not Figure 4-52 for the following procedure.
Page 241
14000 OPERATOR MANUAL SETUP AND INSTALLATION T (Rope Clip Nut Torque) Wire Rope/Clip Size TL (Tail Length) inch 1-1/8 1-1/4 Standard 6 to 8 Strand Wire Rope (mm) (22,23) (25,4) (28,58) (31,75) Minimum of 6 rope diameters, Torque but not less than 6 in (152 mm)
General Button Some rotation-resistant wire rope supplied by Manitowoc is equipped with a Number 1.5 pad eye welded to the leading end of the wire rope. A rigging line can be attached to the pad eye to make it easier to reeve the load block.
Page 243
14000 OPERATOR MANUAL SETUP AND INSTALLATION A1189 A09310 Pull Rigging Line Rope with Winch or Clips Fork-Lift Truck Rigging Wire Rope Line from Drum Wire Rope P1519 Boom Point Sheaves Load Block Sheaves EXAMPLE Item No. 1.5 0.63 16,00 Pad Eye 0.25...
Page 244
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 2-Part Reeving 14COM4172 Item Description 4 or 6 Lower Boom Point Load Block (multiple sheave) Upper Boom Point 1-Part Weight Ball Reeving Jib Point Load Block (single sheave) Multiple Part Socket and Wedge (Terminator™ style)
14000 OPERATOR MANUAL SETUP AND INSTALLATION LOAD LINE REEVING Wire Rope Specifications WARNING See Wire Rope Specifications Chart in Capacity Chart Falling Load Hazard! Manual for the following information: Avoid damage to wire rope or wire rope guides. Route •...
Page 246
SETUP AND INSTALLATION 14000 OPERATOR MANUAL All Views from Right Side of Crane F, R, or L - F or A - F or A - Boom Butt Wire Fixed Jib Strut Rope Guide Wire Rope Guide Boom Top Wire...
Page 247
14000 OPERATOR MANUAL SETUP AND INSTALLATION 5-1/2 in 4-1/2 in 139,7 mm 115,2 mm Boom Top Wire Rope Guide Viewed from REAR See Next Page Also D or Lower Boom Point Viewed from REAR Optional Dead-End Link for Two Lines Over...
Page 248
SETUP AND INSTALLATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-110 Published 03-29-17, Control # 064-23 v2...
Page 249
14000 OPERATOR MANUAL SETUP AND INSTALLATION 14COM4178a Boom Top Wire Rope Guide Rope Guard Installation Inboard Side of Both Inboard Side of Both Upper Sheaves Upper Sheaves Both Sides of Both Sides of Sheave Sheave Luffing Hoist Rope to Two Load Lines to...
Page 250
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 6064-1_2 S7 S6 S5 S3 S2 14.0 ft 4,3 m 18.6 ft 5,7 m 14 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
Page 251
14000 OPERATOR MANUAL SETUP AND INSTALLATION 6064-3_4 S7 S6 S3 S2 14.0 ft 4,3 m 18.6 ft 5,7 m 12 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
Page 252
SETUP AND INSTALLATION 14000 OPERATOR MANUAL 6064-5_6 S7 S6 15.3 ft S3 S2 4,7 m 19.9 ft 6,1 m 10 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
Page 253
14000 OPERATOR MANUAL SETUP AND INSTALLATION 6064-7_8 S7 S6 S4 S3 15.3 ft S2 S1 4,7 m 19.9 ft 6,1 m 8 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
Page 254
6064-9_10 S7 S6 S4 S3 15.3 ft S2 S1 4,7 m 19.9 ft 6,1 m 6 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle S7 S6 S3 S2 13.8 ft 4,2 m 18.4 ft...
Page 255
14000 OPERATOR MANUAL SETUP AND INSTALLATION 6064-11_13 13.8 ft 4,2 m Dead-End Socket And Wedge Block-Up Limit Weight 18.4 ft 5,6 m 4 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle 7.1 ft...
Page 256
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item Description Tieback Lug with 1-3/16 in (30 mm) Diameter Slotted Hole Sling with Shackles (owner furnished) Load Block P2386 14COM4183 2 Places Front of Rotating Bed FIGURE 4-58 4-118 Published 03-29-17, Control # 064-23 v2...
Figure 4-59. Mast Sheaves Socket and Wedge Manitowoc provides a 7/8 in (22 mm) terminator socket and wedge for anchoring the wire rope to the dead-end link in the Dead-End Link gantry. Gantry The wire rope tail length must be at least 6 in (152 mm).
Page 258
SETUP AND INSTALLATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-120 Published 03-29-17, Control # 064-23 v2...
14000 OPERATOR MANUAL LUBRICATION SECTION 5 LUBRICATION LUBRICATION See F2129 at the end of this section. LUBE AND COOLANT PRODUCT GUIDE See the publication at the end of this section. Manitowoc Published 03-29-17, Control # 064-23...
Page 262
LUBRICATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 03-29-17, Control # 064-23...
14000 OPERATOR MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST INSPECTION AND MAINTENANCE FIBERGLASS MAINTENANCE CHECKLIST See Bulletin W04-009 at the end of this section. See F2097 at the end of this section. Manitowoc Published 03-29-17, Control # 064-23...
Page 266
MAINTENANCE CHECKLIST 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 03-29-17, Control # 064-23...
Need help?
Do you have a question about the 14000 and is the answer not in the manual?
Questions and answers