Manitowoc 140.5.204 Operation Manual
  1. Manuals
  2. Brands
  3. Manitowoc Manuals
  4. Construction Equipment
  5. 140.5.204
  6. Operation manual
Manitowoc 140.5.204 Operation Manual

Manitowoc 140.5.204 Operation Manual

Telescopic crane
Hide thumbs
1
2
Table Of Contents
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
Table of Contents

Advertisement

Quick Links

Download this manual
Operation manual
140.5.204
Telescopic crane
140.5.204 en
Operation manual
Read this manual prior to performing any task!
Crane Care

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 140.5.204 and is the answer not in the manual?

Questions and answers

Related Manuals for Manitowoc 140.5.204

Summary of Contents for Manitowoc 140.5.204

  • Page 1 Crane Care Operation manual 140.5.204 Telescopic crane 140.5.204 en Operation manual Read this manual prior to performing any task!
  • Page 2 GROVE U.S. L.L.C. 1565 East Buchanan Trail Shady Grove, PA 17256-0021 Telephone: 888-777-3378 (888-PSR.DEPT) Telephone: 717-597-8121 Fax: 717-593-5152 E-mail: product.safety@manitowoc.com Translation of the original operation manual 140.5.204 BAWA, 2, en_US © 140.5.204 Telescopic crane 27.04.2020...

  • Page 3: Table Of Contents

    3.2.3 Basic safety instructions.......... 61 3.3 Danger zones............. 62 3.3.1 Zones with stringent safety requirements....62 3.3.2 Safety and monitoring equipment......64 3.4 Signage............... 68 3.4.1 Uppercarriage signage..........68 3.4.2 Undercarriage signage..........81 3.4.3 Cab signage............. 86 27.04.2020 140.5.204 Telescopic crane...
  • Page 4 5.1.3 Fault indications............. 137 5.2 Control and display elements........137 5.2.1 Undercarriage control and display elements..137 5.2.2 Uppercarriage control and display elements..141 5.2.3 Cab control and display elements......144 5.2.4 Remote radio controls..........170 140.5.204 Telescopic crane 27.04.2020...
  • Page 5 253 6.4.2 Procedure when the maximum permissible wind speed has been reached in operation....253 6.5 Unloading the machine after transport...... 254 6.6 Preparing the machine for operation......255 27.04.2020 140.5.204 Telescopic crane...
  • Page 6 7.7.2 Starting the engine..........433 7.7.3 Turning on the diesel filter heating......436 7.7.4 Setting engine speed..........437 7.7.5 Activating automatic idle........438 7.7.6 Activating EcoMode..........438 7.7.7 Warm-up the machine..........438 7.8 Checking functions........... 439 140.5.204 Telescopic crane 27.04.2020...
  • Page 7 7.18.2 Opening/closing the cab door......516 7.18.3 Leaving the machine..........517 7.18.4 Disconnecting the energy supply......518 7.18.5 Secure machine........... 519 7.19 General settings............520 7.19.1 Setting the air conditioning system...... 520 7.19.2 Setting the auxiliary heating system (option)..521 27.04.2020 140.5.204 Telescopic crane...
  • Page 8 9.7.4 Lifting the machine off the transport vehicle..663 Disposal................664 Appendix................665 11.1 List of abbreviations..........665 11.2 Definition of terms........... 665 11.3 Operating modes table..........665 11.4 Tightening torques..........667 11.4.1 General information..........667 11.4.2 Standard connections.......... 667 11.4.3 Rotary connection..........669 140.5.204 Telescopic crane 27.04.2020...

  • Page 9: General

    The operating manual contains the following sections: General Product description Safety instructions Design and function Control and display elements, operating modes Start-up and setup Operation Maintenance Transport 27.04.2020 140.5.204 Telescopic crane...

  • Page 10: Illustrations And Symbols

    The operating manual is an integral part of the machine. The operating manual should be accessible. The operating manual must be kept in the driver's cab in the corresponding storage compartment. When reselling the machine, the operating manual must be handed over with the machine. 140.5.204 Telescopic crane 27.04.2020...

  • Page 11: Product Description

    2.6 Technical data............. 17 2.6.1 Performance characteristics........17 2.6.2 Lifting capacities............24 2.6.3 Dimensions and weights.......... 25 2.6.4 Energy supply, interfaces, connections....37 2.6.5 Operating fluids and aids......... 38 2.6.6 Surrounding area............. 52 2.6.7 Emissions..............58 2.7 Equipment..............58 27.04.2020 140.5.204 Telescopic crane...

  • Page 12: Overall View

    2.1.1 Overall view of machine Main components of the machine: Uppercarriage Undercarriage functioning – Winch 1 – Winch 2 (option) – Boom – Fly boom (option) – Fly boom extension (option) – Auxiliary jib (option) – Heavy-duty jib (option) 140.5.204 Telescopic crane 27.04.2020...

  • Page 13: Directional Information

    The uppercarriage locking on the slewing ring is not visible from the cab. 2.2 Intended use 2.2.1 Proper use The machine is solely for use in tasks which correspond to the machine's function and to the function of the work tool. 27.04.2020 140.5.204 Telescopic crane...
  • Page 14 Maintenance and repairs must be performed at the specified intervals by authorized persons. Any damage must be rectified immediately. 140.5.204 Telescopic crane 27.04.2020...

  • Page 15: Foreseeable Misuse

    There are risks of crushing, shearing and contact around the machine. Danger zones must be secured, e.g. through signaling or shutoff. Improper operation causes multiple dangers. Hazardous situations must be avoided by careful training of the users. 27.04.2020 140.5.204 Telescopic crane...
  • Page 16 Uncontrolled parts The machine or some of its components or loads may be irreparably damaged following unintentional detachment of loads or parts in its vicinity. Weather Poor weather conditions may lead to uncontrolled machine movements. 140.5.204 Telescopic crane 27.04.2020...

  • Page 17: Product Designation

    Value Group classification Nominal load spectrum factor Class of utilization Speeds Data Value Unit Maximum driving speed 2.5 km/h Maximum driving speed 1.55 mph Maximum uppercarriage slewing 2.0 RPM speed Maximum uppercarriage slewing 2.0 rpm speed 27.04.2020 140.5.204 Telescopic crane...
  • Page 18 2,900 mm Track width D 114.2 in Track width C 3,050 mm Track width C 120.1 in Track width B 4,200 mm Track width B 165.4 in Track width A 5,400 mm Track width A 212.6 in 140.5.204 Telescopic crane 27.04.2020...
  • Page 19 4f/EU Stage Manufacturer Cummins Power at nominal speed 168 kW Power at nominal speed 225 hp Nominal speed 2,000 RPM Nominal speed 2,000 rpm Displacement 6.7 l Displacement 409 in Cylinder 6 Quantity Further notes Manufacturer documentation 27.04.2020 140.5.204 Telescopic crane...
  • Page 20 Manufacturer documentation 2.6.1.3 Hydraulic system Data Value Unit Delivery rate approximately l/min Delivery rate approximately US gal/mi 81.9 Maximum operating pressure 330 bar Maximum operating pressure 4,786 psi Hydraulic tank 900 l Hydraulic tank 237.8 US gal 140.5.204 Telescopic crane 27.04.2020...
  • Page 21 5 Quantity Cylinder 1 Quantity 2.6.1.6 Data Value Unit Type Maxcab Maximum incline 20 ° 2.6.1.7 Cab adjustment (option) Data Value Unit Type E270 Maximum incline 30 ° Maximum height 2.7 m Maximum height 8.9 ft 27.04.2020 140.5.204 Telescopic crane...
  • Page 22 Drive group Class of Utilization Load spectrum Data Value Unit Maximum winch pulling force (7th 120 kN position) Maximum rope speed (4th position) 115 m/min Rope diameter 26 mm Rope length 210 m Rope length 689 ft 140.5.204 Telescopic crane 27.04.2020...
  • Page 23 132.3 tn.sh. – 5 sheaves 2425.0 2.6.1.10 Additional operating equipment Fly boom (option) Data Value Unit Type SA80.2 Length Length 26.2 ft Lifting capacity 18.0 t Lifting capacity 39.7 klb permissible number of strands possible inclination angle 0/20/40 ° 27.04.2020 140.5.204 Telescopic crane...

  • Page 24: Lifting Capacities

    Data Value Unit Type S36.2 Lifting capacity 36.0 t Lifting capacity 79.4 klb permissible number of strands Emergency generator (option) Data Value Unit Power 7.5 kW Power 10.2 hp 2.6.2 Lifting capacities Further notes Lifting capacities 140.5.204 Telescopic crane 27.04.2020...

  • Page 25: Dimensions And Weights

    900 mm) B (with flat base plate, welded 54.2 in 900 mm) 5,400 mm 212.6 in 6,300 mm 248.0 in 390 mm 15.4 in 3,490 mm 137.4 in 3,950 mm 155.5 in 4,105 mm 161.6 in 27.04.2020 140.5.204 Telescopic crane...
  • Page 26 O (with 3-grouser base plate 900 mm) 3,256 mm O (with 3-grouser base plate 900 mm) 128.2 in Q (with flat base plate 900 mm) 3,276 mm Q (with flat base plate, welded 129.0 in 900 mm) 140.5.204 Telescopic crane 27.04.2020...
  • Page 27 Data Value Unit Weight 119.2 t Weight 262,791.0 lb The weights quoted are approximate values. The weights quoted cannot be used for detailed planning. Exact weight values are quoted in the cargo documents for your machine. 27.04.2020 140.5.204 Telescopic crane...
  • Page 28 E (with 3-grouser base plate 900 mm) 8,049 mm E (with 3-grouser base plate 900 mm) 316.9 in E (with flat base plate, welded 8,089 mm 900 mm) E (with flat base plate, welded 318.5 in 900 mm) 900 mm 140.5.204 Telescopic crane 27.04.2020...
  • Page 29 Data Value Unit Weight 82.6 t Weight 182,102.0 lb The weights quoted are approximate values. The weights quoted cannot be used for detailed planning. Exact weight values are quoted in the cargo documents for your machine. 27.04.2020 140.5.204 Telescopic crane...
  • Page 30 Data Value Unit Weight 51.6 t Weight 113,759.0 lb The weights quoted are approximate values. The weights quoted cannot be used for detailed planning. Exact weight values are quoted in the cargo documents for your machine. 140.5.204 Telescopic crane 27.04.2020...
  • Page 31 C (with 3-grouser base plate 900 mm) 1,336 mm C (with 3-grouser base plate 900 mm) 52.6 in C (with flat base plate, welded 1,376 mm 900 mm) C (with flat base plate, welded 54.2 in 900 mm) 969 mm 38.2 in 27.04.2020 140.5.204 Telescopic crane...
  • Page 32 Product description Crane Care Ballast bracket Data Value Unit Quantity 1 Quantity Weight 14,150 kg Weight 31,195.4 lb 3,490 mm 137.4 in 1,160 mm 45.7 in 1,160 mm 45.7 in 140.5.204 Telescopic crane 27.04.2020...
  • Page 33 Product description Crane Care Ballast blocks Data Value Unit Quantity Weight per ballast block 3,500 kg Weight per ballast block 7,716.2 lb 1,130 mm 45.5 in 630 mm 24.8 in 1,245 mm 49.0 in 27.04.2020 140.5.204 Telescopic crane...
  • Page 34 Product description Crane Care Fly boom (option) Data Value Unit Type SA80.2 - Quantity Weight 920 kg Weight 2,028.3 lb 8,459 mm 333.0 in 1,291 mm 50.8 in 833 mm 32.8 in 912 mm 35.9 in 140.5.204 Telescopic crane 27.04.2020...
  • Page 35 Product description Crane Care Fly boom extension (option) Data Value Unit Type SAV70.2 - Quantity 1 Quantity Weight 300 kg Weight 661.4 lb 6,995 mm 275.4 in 785 mm 30.9 in 360 mm 14.2 in 27.04.2020 140.5.204 Telescopic crane...
  • Page 36 Auxiliary jib (option) Data Value Unit Type S12.5 - Quantity 1 Quantity Weight 160 kg Weight 352.7 lb 676 mm 26.6 in 1,601 mm 63.0 in 1,766 mm 69.5 in 219 mm 8.6 in 409 mm 16.1 in 140.5.204 Telescopic crane 27.04.2020...

  • Page 37: Energy Supply, Interfaces, Connections

    54.3 in 3,605 mm 141.9 in 1,042 mm 41.0 in 2.6.4 Energy supply, interfaces, connections 2.6.4.1 Energy supply Electrical system Data Value Unit Battery voltage 24 V Number of batteries 2 Quantity Capacity per battery 155 Ah 27.04.2020 140.5.204 Telescopic crane...

  • Page 38: Operating Fluids And Aids

    Engine oil filled at the factory is not suitable for this use and must be replaced. Observe the information in the engine manufacturer’s operating manual. 140.5.204 Telescopic crane 27.04.2020...
  • Page 39 DEF tank 11.9 US gal Secure locking unit tank approximately Secure locking unit tank approximately US gal 0.79 Travel gear approximately 2x17.5 Travel gear approximately US gal 2x4.62 Winch gear approximately Winch gear approximately US gal 27.04.2020 140.5.204 Telescopic crane...
  • Page 40 Temperature range Sticker Alternative SE: 179233 DIN 51524 -3 HVLP- -20 to +50 °C D ISO VG 46 Shell: 001D7756 -4 to +122 °F Shell Tellus S2 VA 46 (SE 179233 / Shell 001D7756) SE 186743 140.5.204 Telescopic crane 27.04.2020...
  • Page 41 -10 to +40 °C DIN 51524-2 HLP/ Agip OSO-D46 HLPD Shell: 001F8439 +14 to +104 °F Shell Tellus S2 M 46 ISO VG 46 Shell Tellus S2 MX 46 (SE 217002 / Shell 001F8439) SE 206158 27.04.2020 140.5.204 Telescopic crane...
  • Page 42 50/50: Up to -37 °C (-34 °F) 60/40: Up to -52 °C (-61 °F) Use a coolant with a mixing ratio of at least 50/50 all year round. Do not exceed a mixing ratio of 60/40. 140.5.204 Telescopic crane 27.04.2020...
  • Page 43 DEF, diesel exhaust fluid for US EPA Tier 4 final / EU Tier IV diesel engines Order number Specification Temperature range Sticker Alternative SE: 149060 -10 to +30 °C ISO 22241 -14 to +86 °F DIN 70070 ® AdBlue AUS 32 (ISO22241 / DIN70700 / AUS32) SE 186744 27.04.2020 140.5.204 Telescopic crane...
  • Page 44 -20 to +50 °C DIN 51502 - OMV Signum CX 2 KP2K-20 Shell: 001D8451 -4 to +122 °F AUTOL TOP 2000 NLGI 2 Shell Gadus S2 Castrol Olit 2 EP V220 2 (SE 179226 / Shell 001D8451) SE 186741 140.5.204 Telescopic crane 27.04.2020...
  • Page 45 Fuchs Stabyl LT 50 Order number Specification Temperature range Sticker Alternative SE: 157280 -30 to +50 °C Avia Grease PE Polar DIN 51502 - KPHC2N-50 -22 to +122 °F NLGI 2 Fuchs Stabyl LT 50 (SE 157280) SE 186750 27.04.2020 140.5.204 Telescopic crane...
  • Page 46 GXV 220 (SE 179227 / Shell 001F8458) SE 233871 Panolin EP Gear Synth 220 Rapidly biodegradable Order number Specification Temperature range Sticker Alternative SE: 214837 -30 to +50 °C -22 to +122 °F DIN 51517 OECD 301B 140.5.204 Telescopic crane 27.04.2020...
  • Page 47 Fuchs Stabyl LT 50 Order number Specification Temperature range Sticker Alternative SE: 157280 -30 to +50 °C Avia Grease PE Polar DIN 51502 - KPHC2N-50 -22 to +122 °F NLGI 2 Fuchs Stabyl LT 50 (SE 157280) SE 186750 27.04.2020 140.5.204 Telescopic crane...
  • Page 48 Specification Temperature range Sticker Alternative SE: 184872 -20 to +50 °C OKS 490 DIN 51502- OGPF0S-30 Shell: 001D8496 -4 to +122 °F NLGI 0 Shell Gadus S2 OG 80 (SE 184872 / Shell 001D8496) SE 193820 140.5.204 Telescopic crane 27.04.2020...
  • Page 49 Fuchs Stabyl LT 50 Order number Specification Temperature range Sticker Alternative SE: 157280 -30 to +50 °C Avia Grease PE Polar DIN 51502 - KPHC2N-50 -22 to +122 °F NLGI 2 Fuchs Stabyl LT 50 (SE 157280) SE 186750 27.04.2020 140.5.204 Telescopic crane...
  • Page 50 Rope oil -30 to +50 °C -22 to +122 °F 2.6.5.7 Air conditioning system 2.6.5.7.1 Refrigerant KLEA 134a Order number Specification Temperature range Sticker Alternative SE: 185737 R134a -30 to +50 °C – -22 to +122 °F 140.5.204 Telescopic crane 27.04.2020...
  • Page 51 Starter battery 2.6.5.9.1 Battery terminal grease Battery terminal grease Order number Specification Temperature range Sticker Alternative SE: 071706 – 2.6.5.9.2 Battery terminal spray Battery terminal spray Order number Specification Temperature range Sticker Alternative SE: 113732 – 27.04.2020 140.5.204 Telescopic crane...

  • Page 52: Surrounding Area

    Maximum pressure exerted by each 15.1 kg/cm outrigger pad Maximum pressure exerted by each 214.8 psi outrigger pad If the load-bearing capacity of the ground is insufficient, a suitable support must also be used to reduce the ground pressure. 140.5.204 Telescopic crane 27.04.2020...
  • Page 53 Fine to medium 21.3 sand Coarse sand to kg/cm gravel Coarse sand to 28.4 gravel Cohesive soil Soggy kg/cm Soggy Soft kg/cm Soft Firm kg/cm Firm 14.2 Semi-solid kg/cm Semi-solid 28.4 Solid kg/cm Solid 56.9 27.04.2020 140.5.204 Telescopic crane...
  • Page 54 Concrete group II 4,978.2 to 7,822.8 Permissible fording depth Data Value Unit Maximum wading depth 0.5 m Maximum wading depth 1.6 ft If the maximum fording depth is outside of the permissible values, contact the service partner. 140.5.204 Telescopic crane 27.04.2020...
  • Page 55 Possible protective equipment includes protective grating or cab panes of bulletproof glass. The work area must be free of any obstacles. When the machine is operated underground or in enclosed spaces, these spaces must be sufficiently ventilated. 27.04.2020 140.5.204 Telescopic crane...
  • Page 56 110 kV up to 220 kV 4.00 above 110 kV up to 220 kV 13.12 above 220 kV up to 380 kV 5.00 above 220 kV up to 380 kV 16.4 Nominal voltage unknown 5.00 Nominal voltage unknown 16.4 140.5.204 Telescopic crane 27.04.2020...
  • Page 57 350 kV up to 500 kV 25.0 above 500 kV up to 750 kV 10.67 above 500 kV up to 750 kV 35.0 above 750 kV up to 1 MV 13.72 above 750 kV up to 1 MV 45.0 27.04.2020 140.5.204 Telescopic crane...

  • Page 58: Emissions

    Full body vibrations <0.5 m/s 2.7 Equipment The standard version of the machine can be retrofitted with addi- tional equipment that is available for purchase. In this manual, additional equipment is labeled with "Option" in the product description. 140.5.204 Telescopic crane 27.04.2020...

  • Page 59: Safety Instructions

    3.6.7 Danger of fire and explosions........ 114 3.1 Shown Warnings are used to convey dangers and important notices in this operating manual. You will find relevant warnings at the start of a chapter and/or before a step is explained. 27.04.2020 140.5.204 Telescopic crane...

  • Page 60: Structure Of A Warning

    3.1.3 Structure of other information This symbol highlights useful tips, recommendations and other information for efficient, failure-free operation. 140.5.204 Telescopic crane 27.04.2020...

  • Page 61: Product Safety

    The machine operator must ensure that they can see the danger zone. The danger zone corresponds to the slewing range with load attached or with work equipment installed, including attachments. 27.04.2020 140.5.204 Telescopic crane...

  • Page 62: Danger Zones

    Make sure that only the machine operator is in the cab of the machine while it is in operation. If the machine operator's view is restricted while driving and working, a banksman should be used. The communication between the banksman and the machine operator must be ensured. 140.5.204 Telescopic crane 27.04.2020...
  • Page 63 Load-bearing capacities – The required condition and safe load-bearing capacity of the ground – Ground inclination – Distance from embankments and excavations – Concealed deficiencies of the ground (old basement, vault, etc.) – Permissible maximum wind speeds 27.04.2020 140.5.204 Telescopic crane...

  • Page 64: Safety And Monitoring Equipment

    The emer- gency hammer is for breaking the window. Protective roof (FOPS) (option) The protective roof protects the operator from falling objects. 140.5.204 Telescopic crane 27.04.2020...
  • Page 65 Fire extinguisher The fire extinguisher is used, in the case of fire, to extinguish flames. The storage location of the fire extinguisher in the machine is marked by a relevant sticker. 27.04.2020 140.5.204 Telescopic crane...
  • Page 66 This is transmitted to the RCL. If the length or angle of the tele- scopic boom fall in the non-per- mitted area, the RCL switches off all load moment-raising machine operations. 01701 140.5.204 Telescopic crane 27.04.2020...
  • Page 67 01702 Pressure sensor The pressure sensors measure the pressure on the piston head and on the rod side of the hoist cylinder. 01703 27.04.2020 140.5.204 Telescopic crane...

  • Page 68: Signage

    Safety instructions Crane Care 3.4 Signage 3.4.1 Uppercarriage signage 3.4.1.1 Overview diagrams for uppercarriage 140.5.204 Telescopic crane 27.04.2020...
  • Page 69 Safety instructions Crane Care 27.04.2020 140.5.204 Telescopic crane...
  • Page 70 Safety instructions Crane Care 140.5.204 Telescopic crane 27.04.2020...
  • Page 71 Smoking or open fire in the vicinity of the machine is pro- hibited. Read the maintenance manual! Shown Meaning SEBO no. Warning of serious injury or death from failing to observe 187976 maintenance manual. Wear protective equipment! 27.04.2020 140.5.204 Telescopic crane...
  • Page 72 SEBO no. Sulfur-free diesel fuel or diesel fuel with less than 15 mg/kg 186976 sulfur content only. ULTRA LOW SULFUR FUEL ONLY S ≤ 15 mg/kg SE 186976 DEF fuel Shown Meaning SEBO no. DEF fuel 187996 140.5.204 Telescopic crane 27.04.2020...
  • Page 73 24 V power socket label Shown Meaning SEBO no. 24 V power socket label 186587 Warning sign hatching Shown Meaning SEBO no. Danger area label 187969 Pay special attention to danger areas. Maintain a safety distance. 27.04.2020 140.5.204 Telescopic crane...
  • Page 74 Stay away from the winch rope when it is winding in. Danger of crushing on boom Shown Meaning SEBO no. Warning of crushing or dismemberment due to moving boom. 187945 Stay out of the danger zone. 140.5.204 Telescopic crane 27.04.2020...
  • Page 75 40 A ignition fuse label 187992 Note engine oil Shown Meaning SEBO no. Only use engine oils as per specification ACEA E9-08 or API 186977 CJ-4. Sampling point label Shown Meaning SEBO no. Hydraulic oil sampling point label 186594 27.04.2020 140.5.204 Telescopic crane...
  • Page 76 Shell Omala S4 GX 220 gear oil 187939 Lubricating grease Shown Meaning SEBO no. Shell Gadus S2 V220 2 lubricating grease 187995 Engine oil Shown Meaning SEBO no. Shell Rimula R5 LE 10W-30 engine oil 187997 140.5.204 Telescopic crane 27.04.2020...
  • Page 77 The use of a high-pressure cleaner in the engine com- partment is prohibited. Warning of corrosive battery acid Shown Meaning SEBO no. Corrosive battery acid and lead can cause serious injury. 187988 Maintain a safety distance. 27.04.2020 140.5.204 Telescopic crane...
  • Page 78 Warning of serious injury due to unauthorized use of the 187958 access ladder. Unauthorized access prohibited! Danger of uppercarriage falling Shown Meaning SEBO no. Warning against danger of falling on the uppercarriage. 187946 Wear safety harness and safety shoes! 140.5.204 Telescopic crane 27.04.2020...
  • Page 79 A rotating machine can cause death or serious injury. 187233 Do not stay in the danger zone. Lifting point label Shown Meaning SEBO no. Secure attachment 186792 Lift the machine only at the marked points and with suit- able slings. SE 186792 27.04.2020 140.5.204 Telescopic crane...
  • Page 80 Shell Gadus S2 OGH 0/00 (SE 179222 / Shell 001D8506) SE 187894 Heavy-duty jib working position Shown Meaning SEBO no. Note on the fitting state of the diagonal tie for load lifting. 258233 Note the bolt position! 140.5.204 Telescopic crane 27.04.2020...

  • Page 81: Undercarriage Signage

    Danger of crushing on track wheel carrier 11 Lubricating grease 50% and 100% arrow 12 Information on clamping the undercarriage Danger of crushing feet 13 Stabilizing cylinder positions Danger of crushing hands 14 Stabilizing cylinders label 27.04.2020 140.5.204 Telescopic crane...
  • Page 82 Shown Meaning SEBO no. Transmission oil SE 000000 Danger of crushing on track wheel carrier Shown Meaning SEBO no. Single telescopic track wheel carriers can cause serious 187942 crushing. Do not stay in the danger zone. 140.5.204 Telescopic crane 27.04.2020...
  • Page 83 Safety instructions Crane Care 50% and 100% arrow Shown Meaning SEBO no. Signifies 50% or 100% mark with undercarriage retracted 187964 Danger of crushing feet Shown Meaning SEBO no. Warning: extendable outrigger 187940 Maintain a safety distance. 27.04.2020 140.5.204 Telescopic crane...
  • Page 84 Lift the machine only at the marked points and with suit- able slings. SE 186792 Warning sign hatching Shown Meaning SEBO no. Danger area label 187969 Pay special attention to danger areas. Maintain a safety distance. 140.5.204 Telescopic crane 27.04.2020...
  • Page 85 Folded out: Track wheel carrier setup Middle position: Change track width Folded in: Transport Stabilizing cylinders label Shown Meaning SEBO no. To provide assistance, the outrigger cylinders are labeled in 247088 the same colors as on the remote control. 27.04.2020 140.5.204 Telescopic crane...

  • Page 86: Cab Signage

    Safety instructions Crane Care 3.4.3 Cab signage 3.4.3.1 Overview diagrams for cab Maxcab cab 2 140.5.204 Telescopic crane 27.04.2020...
  • Page 87 Safety instructions Crane Care 27.04.2020 140.5.204 Telescopic crane...
  • Page 88 Safety instructions Crane Care 140.5.204 Telescopic crane 27.04.2020...
  • Page 89 Falling load can cause serious injury or death to persons. 187957 Ensure that no one is under a suspended load. Warning of lowering cab Shown Meaning SEBO no. Lowering cab can result in crushing. Do not stay in the 187973 danger zone. 27.04.2020 140.5.204 Telescopic crane...
  • Page 90 An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personell. You read, understand, and follow the safety and operating recommendations contained in the crane manufacturerer‘s manuals...
  • Page 91 Failure to observe load lift charts and operating instructions 239647 can result in death or serious injury. Suspended load Shown Meaning SEBO no. Suspended loads can cause death or serious injury to per- 187953 sonnel below. Never swing suspended loads over personnel. 27.04.2020 140.5.204 Telescopic crane...
  • Page 92 Emergency exit label 187970 Warning against falling out of cab Shown Meaning SEBO no. Warning against falling out of cab. Wear seat belt. 187971 Drilling and welding prohibited Shown Meaning SEBO no. Drilling and welding prohibited. 187949 140.5.204 Telescopic crane 27.04.2020...
  • Page 93 If you do not understand the language of the operating 187963 manual, you are not allowed to start the machine. Never leave the machine unat- tended Shown Meaning SEBO no. Never leave the machine unattended with the engine running. 187979 27.04.2020 140.5.204 Telescopic crane...
  • Page 94 Danger of crushing hands Shown Meaning SEBO no. Warning – lowering cab. Risk of crushing hands and arms. 187972 WARNING Crush hazard. Moving parts can crush and cut. Stay clear of this area during operation. SE 187972 140.5.204 Telescopic crane 27.04.2020...
  • Page 95 Safety instructions Crane Care Joystick function restricted Shown Meaning SEBO no. Joystick function is restricted. 200989 Note: Holding brakes are disconnected. Crane Star Shown Meaning SEBO no. Crane Star 187877 27.04.2020 140.5.204 Telescopic crane...

  • Page 96: Cab Step Grid Signage

    Warning - danger due to moving machine parts Warning against collapse 3.4.4.2 Warning and safety signs for cab adjustment Warning sign hatching Shown Meaning SEBO no. Danger area label 187969 Pay special attention to danger areas. Maintain a safety distance. 140.5.204 Telescopic crane 27.04.2020...

  • Page 97: Personnel

    Instructed personnel are able to perform the tasks assigned to them without assistance after receiving appropriate instruction. They recognize and prevent potential dangers by acting in a proper manner. They are familiar with the necessary protective devices and measures, applicable regulations and accident prevention guidelines. 27.04.2020 140.5.204 Telescopic crane...

  • Page 98: General Specifications For Personnel

    13th year of operation) – Power-driven cranes – Truck-mounted cranes Faults that are detected in recurring inspections must be eliminated within a suitable time-frame depending on how serious a safety hazard they pose. 140.5.204 Telescopic crane 27.04.2020...

  • Page 99: Specification For Service Technicians

    3.5.5 Personal protective equipment Personnel should wear personal protective equipment, which will be referenced separately in the individual sections of this manual, while working on and with the machine. 27.04.2020 140.5.204 Telescopic crane...
  • Page 100 Protective clothing Protective clothing is tight-fit- ting, tear-resistant clothing with tight sleeves and no protruding parts. Protective clothing pre- vents persons from being pulled into moving machine parts. 140.5.204 Telescopic crane 27.04.2020...

  • Page 101: Hand Signals

    The banksman may not be distracted from this task by other duties. The country-specific guidelines and regulations on the hand signals must be observed. Sign Meaning Lift load (equipment) Lower load (equipment) 27.04.2020 140.5.204 Telescopic crane...
  • Page 102 Safety instructions Crane Care Sign Meaning Use main winch Use secondary winch Lift main boom 140.5.204 Telescopic crane 27.04.2020...
  • Page 103 Safety instructions Crane Care Sign Meaning Lower main boom Move slowly Slewing the uppercarriage 27.04.2020 140.5.204 Telescopic crane...
  • Page 104 Safety instructions Crane Care Sign Meaning Lower boom and lift load (equipment) Lift boom and lower load (equipment) Stop 140.5.204 Telescopic crane 27.04.2020...
  • Page 105 Safety instructions Crane Care Sign Meaning Emergency Stop Process Pause 27.04.2020 140.5.204 Telescopic crane...
  • Page 106 Safety instructions Crane Care Sign Meaning Use both lanes Use one lane Extending the boom 140.5.204 Telescopic crane 27.04.2020...
  • Page 107 Safety instructions Crane Care Sign Meaning Telescope in Extending the boom Telescope in 27.04.2020 140.5.204 Telescopic crane...

  • Page 108: Product-Specific Hazards

    When entering the danger zone for a specific purpose (e.g., during setup), wear a hard hat, safety shoes, and pro- tective clothing. During operation, material can fall or fly off the machine in an uncontrolled fashion. This can cause death or serious injury. 140.5.204 Telescopic crane 27.04.2020...
  • Page 109 Close the cab door during operation. – Only use attachment tools for their intended purpose. If the cab is not sufficiently protected, there is a risk of parts entering the cab from the outside. This can cause serious injury. 27.04.2020 140.5.204 Telescopic crane...

  • Page 110: Electrical Hazards

    Keep the concentration of exhaust gasses to a minimum at all times. The concentration of exhaust gas in the air can increase if the diesel engine is left running in areas with poor ventilation. This causes a risk of asphyxiation. 140.5.204 Telescopic crane 27.04.2020...
  • Page 111 Seek medical help. – After inhaling aerosols, go into the fresh air. Coolant contains glycol, which can be seriously harmful to your health when in contact with skin, ingested or inhaled. 27.04.2020 140.5.204 Telescopic crane...

  • Page 112: Hazards Caused By The Hydraulic System

    – Wear personal protective equipment. – Seek immediate medical attention for injuries caused by hydraulic oil. The hydraulic system is subject to high pressure. Persons in the danger zone can be injured by leaking hydraulic oil. 140.5.204 Telescopic crane 27.04.2020...

  • Page 113: Hazards Caused By Noise And Vibration

    Always wear heat-resistant protective clothing and gloves when working near hot surfaces. – Make sure that all surfaces have cooled down before starting any work. Part surfaces can reach high temperatures during operation. Contact with hot surfaces can result in serious burns. 27.04.2020 140.5.204 Telescopic crane...

  • Page 114: Danger Of Fire And Explosions

    Sparks or open flames in or around the tank filler neck may result in deflagration when refilling. This can cause injury to persons. Leaking fuel can cause persons to be injured and the environment to be harmed. 140.5.204 Telescopic crane 27.04.2020...

  • Page 115: Design And Function

    4.1.3 Undercarriage............119 4.1.4 Abstützzylinder............119 4.1.5 Outrigger pad............120 4.1.6 Counterweight............121 4.1.7 Cab................ 122 4.1.8 Boom..............123 4.1.9 Fly boom with fly boom extension......124 4.1.10 Auxiliary jib............125 4.1.11 Heavy-duty jib............125 4.1.12 Winch..............126 27.04.2020 140.5.204 Telescopic crane...

  • Page 116: Overall Machine

    Design and function Crane Care 4.1.1 Overall machine Fig. 3: Components of the machine Undercarriage Rotary connection Uppercarriage Luffing cylinder Bottom hook block Hoisting rope Boom Right Winch 1, Left Winch 2 10 Counterweight (ballast) 11 Ballast bracket 140.5.204 Telescopic crane 27.04.2020...

  • Page 117: Uppercarriage

    Left side of the uppercarriage Fig. 4: Service access door, left DEF tank Control block Fuel pump (option) Bypass switch - RCL Electrical system switch cabinet Combination tank Hydraulic oil level indicator Hydraulic oil cooling system 27.04.2020 140.5.204 Telescopic crane...
  • Page 118 HydroClean filter (option) Diesel pre-filter 10 Lubricating nipple bar Drive engine 11 Slewing gear box Fuses 12 Slewing ring pinion lubricant pump (option) Battery disconnect switch 13 Central lubrication system (option) Engine oil filter 14 Batteries 140.5.204 Telescopic crane 27.04.2020...

  • Page 119: Undercarriage

    Fig. 6: Components of the undercarriage Idler (forward direction of travel) Access ladder, folding Track roller Chain guide Carrier roller Crawler track Drive wheel (reverse direction of travel) 4.1.4 Abstützzylinder There are three positions of the outrigger cylinders: 27.04.2020 140.5.204 Telescopic crane...

  • Page 120: Outrigger Pad

    Operation on the The machine is stabilized on the construction site, for outside of the track construction site example to change the track width. The track wheel carriers wheel carrier remain dismantled. The outrigger pads can be accessed. 140.5.204 Telescopic crane 27.04.2020...

  • Page 121: Counterweight

    Design and function Crane Care 4.1.6 Counterweight Fig. 7: Components of the counterweight Ballast blocks (6x) Ballasting cylinder chain (4x) Ballasting cylinder (2x) Ballast bracket Ballasting chains (2x) 27.04.2020 140.5.204 Telescopic crane...

  • Page 122: Cab

    19 Air conditioning evaporator cover 20 Side window left side 21 Above door hinge 22 Door switch 23 24 volt power socket 24 Antenna 25 Rear Window 26 Right rear side window panel 27 Right front side window panel 140.5.204 Telescopic crane 27.04.2020...

  • Page 123: Boom

    The pin boom consists of a basic body and five telescopic thrusters. The first telescopic thruster (T1) is mounted to the basic body. The numbers of the further telescopic thrusters are counted up accordingly. Fig. 11: Telescopic thrusters T1 to T5 27.04.2020 140.5.204 Telescopic crane...

  • Page 124: Fly Boom With Fly Boom Extension

    Fig. 12: Components of the secure locking unit Telescopic cylinder Retaining springs Sensors Locking bolt 4.1.9 Fly boom with fly boom extension Fig. 13: Fly boom with fly boom extension Pivot Fly boom Ramp Fly jib extension 140.5.204 Telescopic crane 27.04.2020...

  • Page 125: Auxiliary Jib

    4.1.11 Heavy-duty jib Fig. 15: Heavy-duty jib Lifting point (changing the position of the diagonal tie) Diagonal tie Bolt, lifting point (assembly) Fastening strap for the diagonal tie in the park position Fastening on the boom 27.04.2020 140.5.204 Telescopic crane...

  • Page 126: Winch

    1 or the hoisting rope of 2 can be reeved. Table 2: Operation with attachments Pulley head Hoisting rope up Main boom Winch 2 Fly boom Winch 1 Fly jib extension Winch 1 Auxiliary jib Winch 1 Heavy-duty jib Winch 1 140.5.204 Telescopic crane 27.04.2020...

  • Page 127: Function Description

    Components of the LML Pressure sensors on the luffing cylinder Length and angle indicator, cable drum on the boom Lifting limit switch on the boom's pulley head or on a attach- ment Rope end limiter on the winch 27.04.2020 140.5.204 Telescopic crane...
  • Page 128 They absorb the pressure in the cylinder and convert it into an electrical signal. The electrical signal is trans- mitted to the actuating device of the load moment limitation and the corresponding information is output on the SENCON. 140.5.204 Telescopic crane 27.04.2020...
  • Page 129 The angle indicator uses a signal to transmit the boom angle change (relative to the horizontal) to the LMB control device. Lifting limit switch The lifting limit switch limits the lifting height and prevents the hook from colliding with the pulley head. 27.04.2020 140.5.204 Telescopic crane...
  • Page 130 Messages are issued on the SENCON and optical warning signals light up on the LML traffic light. The length of the chain depends on the speed of the hook and the system shutdown response time. 140.5.204 Telescopic crane 27.04.2020...

  • Page 131: Boom

    The particulate filter removes soot from the exhaust gas. Selective catalytic reduction (SCR): The injection of DEF into the exhaust pipe and the subsequent chemical reaction reduces the level of nitrogen oxides (NO ) in the exhaust gas. 27.04.2020 140.5.204 Telescopic crane...
  • Page 132 Work in an environment in which too high exhaust tempera- tures are dangerous In a case such as this, automatic exhaust aftertreatment system regeneration can be suppressed for a limited period of time. After operation, regeneration must be permitted again. 140.5.204 Telescopic crane 27.04.2020...
  • Page 133 The machine control requests manual regeneration. The machine operator must park the machine safely. The machine operator must manually initiate regeneration. Normal operation is not possible during manually initiated regeneration. 27.04.2020 140.5.204 Telescopic crane...

  • Page 134: Control And Display Elements, Operating Modes

    5.4.8 Confirming setup status......... 238 5.4.9 Setting values............239 5.4.10 Resetting a fault message........243 5.5 Operating modes............243 5.5.1 Traveling..............243 5.5.2 Setup mode............244 5.5.3 Work mode............. 244 5.5.4 Setting an operating mode........244 140.5.204 Telescopic crane 27.04.2020...

  • Page 135: Warning Signals And Fault Indications

    Intermittent horn Acoustic signal The intermittent horn sounds when reversing with 0° uppercarriage position. when traveling forward with 180° uppercarriage position. when slewing the uppercarriage (option). 27.04.2020 140.5.204 Telescopic crane...

  • Page 136: Optical Warning Signals

    LML bypassed with key switch and push button in the cab Red (3), flashing LML traffic light intermittent horn (4) No load torque monitoring Intermittent horn sounds: permanent signal, cannot be switched off Data recording activated 140.5.204 Telescopic crane 27.04.2020...

  • Page 137: Fault Indications

    Ä Table 12 “Overview of engine notifications” on page 540 5.2 Control and display elements 5.2.1 Undercarriage control and display elements Direction light Arrow in the direction of travel The arrow on the crawler track indicates the direction of travel with 0° uppercarriage position. 27.04.2020 140.5.204 Telescopic crane...
  • Page 138 Control and display elements, operating modes Crane Care Track width marking Track width marking – track width Arrow points to the middle bridge The maximum track width is set. 140.5.204 Telescopic crane 27.04.2020...
  • Page 139 Arrow points to the middle bridge The medium track width is set. Emergency control lever Emergency control: setting the track width Pull lever toward you Push lever away from you The track width is increased. The track width is decreased. 27.04.2020 140.5.204 Telescopic crane...
  • Page 140 The outrigger cylinder is extended. The outrigger cylinder is retracted. Emergency control: left rear out- rigger cylinder Pull lever toward you Push lever away from you The outrigger cylinder is extended. The outrigger cylinder is retracted. 140.5.204 Telescopic crane 27.04.2020...

  • Page 141: Uppercarriage Control And Display Elements

    Indicates the fill level in the diesel tank. Hydraulic tank sight glass Fill level Indicates the fill level in the hydraulic tank. Hydraulic tank level indicator Fill level Indicates the fill level in the hydraulic tank. 27.04.2020 140.5.204 Telescopic crane...
  • Page 142 The emergency control is activated. The emergency control is deactivated. The following functions can be per- formed: Unlock/lock counterweight emer- gency control Extend/retract ballasting cylinder emergency control Stabilize machine emergency control Set track width emergency control 140.5.204 Telescopic crane 27.04.2020...
  • Page 143 Push and hold the lever up Push and hold the lever down The right ballasting cylinder is extended. The right ballasting cylinder is retracted. Diagnostics plug connection Bush Connect the diagnostics plug to read out the engine data/faults. 27.04.2020 140.5.204 Telescopic crane...

  • Page 144: Cab Control And Display Elements

    Positioning slewing gear brake 10 Right joystick Left crawler track drive pedal and hand lever 11 Outer right control panel Right crawler track drive pedal and hand lever 12 Right-hand control panel next to the seat 140.5.204 Telescopic crane 27.04.2020...
  • Page 145 Winch 1 is operated with the right joystick. Winch 2 is operated with the left joystick. The assignment of the joysticks for winch 1 and winch 2 can be swapped using the [winch 1/winch 2changeover] switch. 27.04.2020 140.5.204 Telescopic crane...
  • Page 146 The rope on winch 2 is being wound up The rope on winch 2 is not being wound or unwound. up or unwound. Slewing gear freewheeling Press button [Positioning slewing gear brake] pedal fully depressed This engages/disengages the slewing gear freewheel. 140.5.204 Telescopic crane 27.04.2020...
  • Page 147 Folding the fly boom or heavy-duty jib against the boom is made easier. Slew left Tilt the joystick The uppercarriage is slewed to the left. Slew right Tilt the joystick The uppercarriage is slewed to the right. 27.04.2020 140.5.204 Telescopic crane...
  • Page 148 No function Motion indicator winch 1 Motion indicator vibrates Motion indicator does not vibrate The rope on winch 1 is being wound up The rope on winch 1 is not being wound or unwound. up or unwound. 140.5.204 Telescopic crane 27.04.2020...
  • Page 149 Winch movement indicator on/off Press button Switches vibration for [winch motion indicator on/off] on or off for both joysticks. The function can only be activated or deactivated for both joysticks simultaneously. Not used Press button No function 27.04.2020 140.5.204 Telescopic crane...
  • Page 150 [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The telescopic thrusters/secure locking unit are retracted. Lowering the boom [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The boom is lowered. 140.5.204 Telescopic crane 27.04.2020...
  • Page 151 Safety lever engaged Safety lever pushed in direction of travel All hydraulic functions are unavailable. All hydraulic functions are available. Work movements cannot be performed. All work movements can be performed. The slewing gear brake is engaged. 27.04.2020 140.5.204 Telescopic crane...
  • Page 152 If the uppercarriage is in 180° position, the drive operations described below take place in the opposite direction. Stopping the machine Movement of hand levers/pedals Movement with uppercarriage position 0° Release both hand levers/pedals. The machine stops. 140.5.204 Telescopic crane 27.04.2020...
  • Page 153 Travel in reverse to the left Movement of hand levers/pedals Movement with uppercarriage position 0° Release the left hand lever/left The machine travels in reverse to pedal. the left. Move the right hand lever/pedal against the direction of travel. 27.04.2020 140.5.204 Telescopic crane...
  • Page 154 Movement of hand levers/pedals Movement with uppercarriage position 0° Move the left hand lever/pedal in The machine turns right on the spot. the direction of travel. Move the right hand lever/pedal against the direction of travel. 140.5.204 Telescopic crane 27.04.2020...
  • Page 155 The curvature of the lower lumbar sup- port is increased. port is reduced. Upper lumbar support Switch position up Switch position down The curvature of the upper lumbar sup- The curvature of the upper lumbar sup- port is increased. port is reduced. 27.04.2020 140.5.204 Telescopic crane...
  • Page 156 [LML bypass] push button not pressed and/or [LML bypass] key switch held in [I] [LML bypass] key switch released position The LML is bypassed. The load moment limitation is activated. The speed of crane control functions is not limited. 140.5.204 Telescopic crane 27.04.2020...
  • Page 157 Electric functions Electric and Without fuel pump: non-functional. are available. hydraulic functions no function are available. Right front control panel Emergency stop Activate drive mode Drive slow - fast Tilting the cab Lift/lower cab (option) 27.04.2020 140.5.204 Telescopic crane...
  • Page 158 The cab incline increases. The cab does not move The cab incline decreases. Lift/lower cab (option) Switch position left Switch position Center Switch position right The cab moves up. The cab does not move The cab moves down. 140.5.204 Telescopic crane 27.04.2020...
  • Page 159 The engine speed is decreased. The speed is increased. Engine start Press button on the right (at least 2 Press button on the right (at least 2 seconds) seconds) The engine is started. The engine is stopped. 27.04.2020 140.5.204 Telescopic crane...
  • Page 160 The manufacturer's operating manual is located inside the cab. Air conditioning system Blower speed selector switch Recirculating air mode Temperature display (°C or °F) Outside air mode Air diffusion selector switch Air conditioning system on/off Temperature regulator Outside temperature display 140.5.204 Telescopic crane 27.04.2020...
  • Page 161 Control and display elements, operating modes Crane Care 5.2.3.5 Roof control panel 27.04.2020 140.5.204 Telescopic crane...
  • Page 162 Control and display elements, operating modes Crane Care Roof control panel Auxiliary heating system Roof work lighting Telescopic boom working light Working lights, uppercarriage Windshield wiper 140.5.204 Telescopic crane 27.04.2020...
  • Page 163 The description includes controls or machine configurations that are not available in all countries of operation. Working lights, uppercarriage Switch position left Switch position right The work lights on the uppercarriage are The work lights on the uppercarriage are switched off. switched on. 27.04.2020 140.5.204 Telescopic crane...
  • Page 164 Switch position Center Switch position right The windshield wiper for The windshield wiper for The windshield wiper for the windshield is switched the windshield is working the windshield is working off. at low speed. at high speed. 140.5.204 Telescopic crane 27.04.2020...
  • Page 165 Switch position right Winch 1 is not activated. Winch 1 is activated. The hoisting rope on winch 1 cannot be The hoisting rope on winch 1 can be wound up or unwound. wound up or unwound. 27.04.2020 140.5.204 Telescopic crane...
  • Page 166 The telescopic cylinder is activated. The telescopic cylinder cannot be moved. The telescopic cylinder can be moved. Retracting and extending the telescopic Retracting and extending the telescopic thrusters/secure locking unit is not pos- thrusters/secure locking unit is possible. sible. 140.5.204 Telescopic crane 27.04.2020...
  • Page 167 DEF bypass / regen switch Switch position left Switch position Center Switch position right Exhaust aftertreatment Automatic exhaust after- Automatic exhaust after- system regeneration is trig- treatment system regener- treatment system regener- gered manually. ation is permitted. ation is suppressed. 27.04.2020 140.5.204 Telescopic crane...
  • Page 168 For viewing the machine when reversing Camera 2 For the right side of the machine Camera 3 For the winches Camera 4 Not used Auxiliary heating system (option) For more information, please refer to the manufacturer's operating manual. 140.5.204 Telescopic crane 27.04.2020...
  • Page 169 Rocking angle: limits the upper and lower boom angle Height: limits the max. height of the pulley head Radius: limits the inner and outer working radius Pivot angle: limits the slewing angle of the uppercarriage in both directions 27.04.2020 140.5.204 Telescopic crane...

  • Page 170: Remote Radio Controls

    Emergency stop switch 13 Extend/retract all outrigger cylinders Lock/unlock counterweight 14 Extend/retract left rear outrigger Horn/release remote radio control Press the push button The horn sounds. The remote radio control is activated. The engine can be started. 140.5.204 Telescopic crane 27.04.2020...
  • Page 171 Stops the drive engine during normal operation. operation. Extend/retract left front outrigger cylinder Push and hold the lever up Push and hold the lever down The left front outrigger cylinder is The left front outrigger cylinder is extended. retracted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 172 Push and hold the lever down All outrigger cylinders are extended. All outrigger cylinders are retracted. Decrease/increase track width Push lever to the left Push lever to the right The track width is decreased. The track width is increased. 140.5.204 Telescopic crane 27.04.2020...
  • Page 173 Push lever to the left Push lever to the right The locking bolts for securing the coun- The locking bolts for securing the coun- terweight are extended. terweight are retracted. The counterweight locking mechanism is released. 27.04.2020 140.5.204 Telescopic crane...
  • Page 174 Increase/reduce speed Changeover crane mode/drive mode Display Horn/release remote radio control Operating indicator LED 10 Remote radio control on/off Start/stop the drive engine Press the push button Starts or stops the drive engine during normal operation. 140.5.204 Telescopic crane 27.04.2020...
  • Page 175 There is a fault: ready for use. is low. Battery empty No radio connection to the machine Crane working speed slow/fast Press lever upward Press lever downward Slow crane working speed is set. Fast crane working speed is set. 27.04.2020 140.5.204 Telescopic crane...
  • Page 176 The joystick functions for crane operation are identified by icons on a green back- are identified by icons on a blue back- ground. ground. Horn/release remote radio control Press the push button The horn sounds. The remote radio control is activated. 140.5.204 Telescopic crane 27.04.2020...
  • Page 177 The remote radio control is switched off. The remote radio control is switched on. A brief signal tone sounds. The self-test routine is executed. A second signal tone sounds and the operating indicator flashes. The remote radio control is ready for use. 27.04.2020 140.5.204 Telescopic crane...
  • Page 178 Lifting the boom Slew uppercarriage right — Lowering the boom The [Changeover telescope/winch 2] and [Changeover winch 1/winch 2] switches on the control panel in the cab are non-functional when the remote radio control is in use. 140.5.204 Telescopic crane 27.04.2020...
  • Page 179 Control and display elements, operating modes Crane Care Machine data display Status display of the operating status Notification and warning messages Warning indicator Track width monitoring Current operating mode code Actual load capacity Load capacity scale 27.04.2020 140.5.204 Telescopic crane...
  • Page 180 The DEF level is very low. Boom height The current boom height is displayed. Working radius The current working radius is displayed. Actual load The current actual load is displayed. Coolant temperature No warning The coolant temperature is normal. 140.5.204 Telescopic crane 27.04.2020...
  • Page 181 Machine inclination not permitted for the selected operating mode. Boom length The current boom length is displayed. Boom angle The current boom angle is displayed. Maximum lifting The maximum load capacity is displayed. capacity 27.04.2020 140.5.204 Telescopic crane...
  • Page 182 Control and display elements, operating modes Crane Care Track width monitoring Display Description Track width permitted for the selected operating mode. Track width not permitted for the selected oper- ating mode. 140.5.204 Telescopic crane 27.04.2020...
  • Page 183 Load status of the exhaust aftertreatment system is at a critical level. Automatic cleaning of No warning Automatic cleaning of the exhaust after- the exhaust aftertreat- treatment system is active. ment system sup- 27.04.2020 140.5.204 Telescopic crane...
  • Page 184 LML bypassed No warning The overload warning device is active. The overload warning device is bypassed. Lifting limit switch No warning The lifting limit switch has not been tripped. The lifting limit switch has been tripped. 140.5.204 Telescopic crane 27.04.2020...

  • Page 185: Sencon Diagnostics And Control System - Control And Display Elements, Display Images

    The only exception to this principle is the “Diagnostics” menu. Fig. 16: Main areas of the SENCON user interface Control elements Toolbar with quick-select icons Display elements Warning and information symbols Main menu or menu page Toolbar with menu icons or quick-select icons 27.04.2020 140.5.204 Telescopic crane...

  • Page 186: Colors And Meaning Of The Symbols

    FMI codes. These are required by the service partner for trouble- shooting. 5.3.2 Colors and meaning of the symbols Information symbols, warning symbols, display elements and the various icons on the menu pages indicate by their color code 140.5.204 Telescopic crane 27.04.2020...

  • Page 187: Control Elements

    Gray: The function is not enabled or not available. Gray: The function is enabled or available. 5.3.3 Control elements Quick-select button Press button A menu opens. A quick-select icon is activated or deactivated. Not used Press button No function 27.04.2020 140.5.204 Telescopic crane...
  • Page 188 Increases the counter index of Selects a configuration item. of the menu page. the menu page. Decreases a value. Increases a value. Navigates between adjustment Navigates between adjustment options. options. Scrolls in lists. Scrolls in lists. 140.5.204 Telescopic crane 27.04.2020...

  • Page 189: Menu Icons

    “Setup” menu page: set up the counterweight; machine inclination “Speed” menu page: speeds of crane control functions “Characteristics” menu page: response behavior of crane control functions “Pin Boom” menu page: retracting and extending of the boom 27.04.2020 140.5.204 Telescopic crane...
  • Page 190 “Network” menu page: condition and operating status of the machine's sensors and actua- tors “Input Vector CanOpen” menu page: sensor and actuator input signals from the machine to the SENCON “Output Vector” menu page: output signals from the SENCON to the machine control devices 140.5.204 Telescopic crane 27.04.2020...

  • Page 191: Quick-Select Icons

    Tare load Yellow bar Black bar The actual load is set to zero. The function is inactive. The [Tare load] function is deactivated auto- matically as soon as the boom is moved. 27.04.2020 140.5.204 Telescopic crane...

  • Page 192: Display Elements

    5% and 15%. below 5%. Coolant temperature Grey Orange The coolant temperature is The coolant temperature is The coolant temperature is 2 0 ° C in the permissible range. about to exceed the per- too high. missible range. 140.5.204 Telescopic crane 27.04.2020...

  • Page 193: Warning And Information Symbols

    There are no unacknowledged status and There are unacknowledged status and warning warning notifications. notifications. Engine fault (serious) Grey The engine is working properly. A serious engine fault has occurred. An error message is shown. STOP 27.04.2020 140.5.204 Telescopic crane...
  • Page 194 Manual regeneration is required. Exhaust temperature Grey Orange Exhaust temperature is normal. Exhaust temperature is high. Exhaust aftertreatment system regeneration is encouraged. DEF quality Grey Orange The DEF quality is normal. The DEF quality is poor. 140.5.204 Telescopic crane 27.04.2020...
  • Page 195 The load is in the permissible The load capacity is about to The maximum permissible range. be exceeded. load capacity has been exceeded. STOP An acoustic signal will sound. — — No load torque monitoring The LML is bypassed. STOP 27.04.2020 140.5.204 Telescopic crane...
  • Page 196 The emergency stop is not actuated. The emergency stop is actuated. All machine functions are available. The engine and all machine movements have been stopped. Battery charge level Grey Battery charging. The battery power supply is interrupted. The battery is drained. 140.5.204 Telescopic crane 27.04.2020...

  • Page 197: Main Menu

    The actual load has been tared and is in The actual load has been tared and 0.6 t the permissible range. exceeds the maximum load capacity. 27.04.2020 140.5.204 Telescopic crane...
  • Page 198 The currently set extension mode is displayed. white Grey Black The telescopic thruster is The secure locking unit is The secure locking unit is locked. near a securing position in secured in the relevant the lower boom section. telescopic thruster. 140.5.204 Telescopic crane 27.04.2020...
  • Page 199 The uppercarriage continues to slew, without joystick that has been moved is released. the speed being reduced, once the joystick that has been moved is released. — Slewing gear freewheel not available. The uppercarriage inclination is more than 0.6°. 27.04.2020 140.5.204 Telescopic crane...
  • Page 200 The limit switch is engaged. sible range. The work equipment cannot The work equipment cannot be moved. The work equipment can be be moved. moved. — — The limit switch is bypassed. The work equipment can be moved. 140.5.204 Telescopic crane 27.04.2020...
  • Page 201 The secure locking unit The secure locking unit The secure locking unit extends. retracts. does not move. Boom height Display The current boom height is displayed. Working radius Display The current working radius is displayed. 27.04.2020 140.5.204 Telescopic crane...

  • Page 202: Setup" Menu

    The “Setup Configuration” menu page automatically appears after the ignition is turned on and the SENCON starts. Operation parameters for setup Config code Load change lock Menu icons/quick-select icons 5.3.9.1.1 Operation parameters Machine inclination The following settings can be made: 140.5.204 Telescopic crane 27.04.2020...
  • Page 203 The (optional) "Pick & Carry" mode is set. A travel speed of up to 0.4 m/s is permissible. Track width The following settings can be made: Track width A Green The maximum track width is set. 27.04.2020 140.5.204 Telescopic crane...
  • Page 204 Counterweight, 0 t Green A counterweight of 0 t is set. The machine is not equipped with ballast. Counterweight, 21.3 t Green A counterweight of 21.3 t is set. The machine is partially equipped with ballast. 140.5.204 Telescopic crane 27.04.2020...
  • Page 205 Fly boom 20° Green The fly boom is set up. The fly boom angle is set to 20°. Fly boom 40° Green The fly boom is set up. The fly boom angle is set to 40°. 27.04.2020 140.5.204 Telescopic crane...
  • Page 206 Boom with elevating work platform Green The boom with elevating work platform is set up. Fly boom with elevating work plat- form Green The fly boom or fly boom extension with elevating work platform is set up. 140.5.204 Telescopic crane 27.04.2020...
  • Page 207 The config code is being The operation parameters and confirmed. processed and has not yet that are currently set do been confirmed. not generate a valid config code. "------" is shown instead of a numerical value. The display is flashing. 27.04.2020 140.5.204 Telescopic crane...
  • Page 208 Black bar The Tilt-Up Panel Lifting working mode is The Tilt-Up Panel Lifting working mode is activated. deactivated. The load capacity of the machine is limited to Two-hook operation is not permitted. double-reeving as a maximum. 140.5.204 Telescopic crane 27.04.2020...
  • Page 209 Electronic level Machine inclination Information symbols Menu icons/quick-select icons 5.3.9.2.1 Display elements Electronic level Machine inclination: Machine inclination: Machine inclination: Machine inclination: To the right To the rear To the left To the front 27.04.2020 140.5.204 Telescopic crane...
  • Page 210 The ballasting mode is activated. The ballasting mode is deactivated. The Setup remote radio control is used to con- The machine is controlled using the controls in trol the machine during certain setup proce- the cab. dures. 140.5.204 Telescopic crane 27.04.2020...
  • Page 211 Raise/lower winch 1 speed Uppercarriage slewing speed 0% to 100% Set the speed for the [Slew uppercarriage] crane control function. Raise/lower boom speed 0% to 100% Set the speed for the [Raise boom]/[Lower boom] crane control function. 27.04.2020 140.5.204 Telescopic crane...
  • Page 212 “Characteristics” menu page The “Characteristics” menu page is used to set the response behavior for the respective work functions. The values in % corre- spond to the relative increase in speed for the same joystick deflection. 140.5.204 Telescopic crane 27.04.2020...
  • Page 213 Slew uppercarriage response behavior 0% to 100% Set the response behavior for the [Slew uppercarriage] crane control function. Raise/lower boom response behavior 0% to 100% Set the response behavior for the [Raise boom]/[Lower boom] crane control function. 27.04.2020 140.5.204 Telescopic crane...
  • Page 214 0% to 100% Set the response behavior for the [Raise winch 1]/[Lower winch 1] crane control func- tion. 5.3.9.4.1 Menu icons Reset Green Reset the entered value or acknowledge an error in the “Diagnostics” menu. 140.5.204 Telescopic crane 27.04.2020...
  • Page 215 12 Menu symbols/quick-select buttons 5.3.9.5.1 Display elements Secure locking unit motion indi- cator Display Indicates the current boom length. The secure locking unit The secure locking unit The secure locking unit extends. retracts. does not move. 27.04.2020 140.5.204 Telescopic crane...
  • Page 216 The actual load has been tared and is in The actual load has been tared and 0.6 t the permissible range. exceeds the maximum load capacity. Boom angle Black The current boom angle is displayed. 140.5.204 Telescopic crane 27.04.2020...
  • Page 217 The current position of each of the telescopic thrusters is displayed in (%). white Grey Black The telescopic thruster is The secure locking unit is The secure locking unit is locked. near a securing position in secured in the relevant the lower boom section. telescopic thruster. 27.04.2020 140.5.204 Telescopic crane...
  • Page 218 Manual telescoping mode (emergency opera- mode) is selected. tion) is selected. The locking and unlocking processes are initi- The locking and unlocking processes are initi- ated automatically. Stopping at an intermediate ated manually. position is possible. 140.5.204 Telescopic crane 27.04.2020...

  • Page 219: Device Settings" Menu

    “Language” menu page Language The “Language settings” menu page is used to set the language for the screen texts. Language settings Current Deutsch British English American English 00073 New > New language Current > Current language Available languages 27.04.2020 140.5.204 Telescopic crane...
  • Page 220 The “Date and time” menu page is used to set the date and time. 00075 Date and time 2 0 1 4 yyyy-mm-dd 22:35 2014-03-24 Time setting Date setting Time format 12/24 h Set time Date format Set date 140.5.204 Telescopic crane 27.04.2020...
  • Page 221 The “Units” menu page is used to set the displayed units. Unit system 00076 Temperature unit setting Pressure unit setting Weight unit setting Length unit setting Volume unit setting Temperature units Select temperature unit Set the unit for the temperature display: °C °F 27.04.2020 140.5.204 Telescopic crane...
  • Page 222 Set the unit for the load display: l.t. (UK) s.t. (US) Length units Set the length unit Set the unit for the length display: Volume units Set the volume unit Set the unit for the volume display: gal (UK) gal (US) 140.5.204 Telescopic crane 27.04.2020...
  • Page 223 “Request access” menu page The “Request access” menu page can be used for diagnostics and configuration purposes. Request Access Machine Number: 835.0.2345 Access Time: Requested Level: service technician Request Code: Generate Pin Password: Enter Password 00078 27.04.2020 140.5.204 Telescopic crane...

  • Page 224: General Information" Menu

    SENCON serial number Software version 5.3.11.2 “Registration information” menu page The “Registration information” menu page can only be used by manufacturer-authorized personnel for diagnostics and configura- tion purposes. registration information Name company current level operator remaining time 00081 140.5.204 Telescopic crane 27.04.2020...
  • Page 225 751 to 850 rpm and 75% of the overall operating time with 851 to 1490 rpm. drive engine 1.10 h 100.0 100.0 50.0 50.0 1890 1490 2050 00598 Total diesel engine operating hours 5.3.11.3.1 Display elements Operating hours Display Displays the overall operating hours. 27.04.2020 140.5.204 Telescopic crane...
  • Page 226 X-axis corresponds to a line pull of 12.5 t (13.7 US tons). Winch 1 1.10 h 100.0 100.0 50.0 50.0 00599 Total winch operating hours 5.3.11.4.1 Display elements Operating hours Display Displays the overall operating hours. 140.5.204 Telescopic crane 27.04.2020...

  • Page 227: Diagnostics" Menu

    1013001 Engine Tank Diesel Level 1 data below normal most severe 00082 Fig. 17: Sample fault message Arrows in the “Diagnostics” menu page indicate that not all pending errors can be displayed. Scroll through the list using the SCROLL wheel. 27.04.2020 140.5.204 Telescopic crane...
  • Page 228 Control and display elements, operating modes Crane Care 5.3.12.1 “Active Faults Engine” menu page The “Active Faults Engine” window displays all the engine faults that have occurred. 140.5.204 Telescopic crane 27.04.2020...
  • Page 229 Control and display elements, operating modes Crane Care 5.3.12.2 “Active Faults RCL” menu page Active Faults RCL The “Active Faults RCL” menu page displays the pending load moment limitation faults. Active Faults RCL Description 00215 27.04.2020 140.5.204 Telescopic crane...
  • Page 230 Active Faults Machine Description 1013001 Engine Tank Diesel Level 1 data below normal most severe 1011001 Hydraulic Tank Oil Temperature 16 data above normal moderately severe 1011005 Hydraulic Cooler Oil Temp 0 data above normal most severe 00099 140.5.204 Telescopic crane 27.04.2020...
  • Page 231 “Previous Faults Machine” menu page Previous faults machine The “Previous Faults Machine” displays the previous faults of the overall machine. 5.3.12.4.1 Menu icons Reset Green Reset the entered value or acknowledge an error in the “Diagnostics” menu. 27.04.2020 140.5.204 Telescopic crane...
  • Page 232 SENCON: Can 1 is the connection to the machine functions. Here is the status of the individual and network nodes is shown. Can 2 is the connection to the diesel engine functions. 140.5.204 Telescopic crane 27.04.2020...
  • Page 233 19 °C Hydraulic Tank Oil Temperature 8.7 mA Data valid and normal Hydraulic Filter 1 Pressure Data valid and normal 01611 Sensor/actuator signal value Operating state symbol Sensor/actuator output value Sensor/actuator description Sensor/actuator operating state description 27.04.2020 140.5.204 Telescopic crane...

  • Page 234: Operating The Sencon Diagnostics And Control System

    5.4 Operating the SENCON diagnostics and control system In the following chapters, screenshots of the user interface illus- trate the steps to operate the SENCON. The values shown in the menu pages are examples and may differ from the actual applica- tion. 140.5.204 Telescopic crane 27.04.2020...

  • Page 235: Overview Of The Most Important Operating And Display Elements

    — — — The function is cannot be Confirm the set values. selected. Quick-select button Press button A menu opens. A quick-select icon is activated or deactivated. 5.4.2 Enabling/disabling the quick-select icons Activating the quick-select symbol 27.04.2020 140.5.204 Telescopic crane...

  • Page 236: Selecting A Menu

    Switching off the ignition also deactivates the quick-select icon. The values are reset to the last valid setting. 5.4.3 Selecting a menu Requirement: The main menu is open. 5.4.4 Navigating between menu pages Requirement: No values are selected on the menu page. 140.5.204 Telescopic crane 27.04.2020...

  • Page 237: Return To The Main Menu

    — Deactivate the selection of a value. Go back to the corresponding menu page. — Cancel action. Go back to the corresponding menu page. 5.4.7 Setting operating parameters Requirement: The “Setup Configuration” menu page is open. 27.04.2020 140.5.204 Telescopic crane...

  • Page 238: Confirming Setup Status

    "------" is shown instead of a numerical value. The display is flashing. 5.4.8 Confirming setup status The setup state must be confirmed via a pop-up window following each change that affects the LML. Confirmation is required 140.5.204 Telescopic crane 27.04.2020...

  • Page 239: Setting Values

    [SET]. after a quick-select button has been selected. after a switch has been activated. Action ok Cancelling an action 5.4.9 Setting values There are various ways to go about setting a value. 27.04.2020 140.5.204 Telescopic crane...
  • Page 240 Fig. 19: Setting the value using the "Changing the uppercarriage slewing speed" example A GREEN C red B flashing green The currently set value cannot be adopted by pressing [SET] if the value is outside the specified working range. The respective limit value is shown in red. 140.5.204 Telescopic crane 27.04.2020...
  • Page 241 Control and display elements, operating modes Crane Care Procedure 2 Fig. 20: Setting a value based on the example of "Winch reeving for winch 1" 27.04.2020 140.5.204 Telescopic crane...
  • Page 242 Control and display elements, operating modes Crane Care Procedure 3 Fig. 21: Setting a value based on the example of "Change display brightness" A black B GREEN 140.5.204 Telescopic crane 27.04.2020...

  • Page 243: Resetting A Fault Message

    The machine parameters are not monitored. Ä Chapter 7.13.1 “Work site and tracks” on page 463 Further notes Ä Chapter 7.13.2.1.1 “Conditions for moving the machine in travel mode” on page 464 27.04.2020 140.5.204 Telescopic crane...

  • Page 244: Setup Mode

    The following setup modes are available: Setup ballast Setup attachment 5.5.4.1.1 Setting Setup ballast The Setup ballast setup mode is used for Setting up the traveling gears Installing/removing the hoisting rope Reeving the hoisting rope Mounting/removing the ballast blocks 140.5.204 Telescopic crane 27.04.2020...
  • Page 245 Minimum limit value of the working 16.4 ft radius 5.5.4.1.2 Setting Setup attachment The Setup attachment setup mode is used for Installing/removing the ballast bracket and the individual ballast blocks Setting up the attachments Lubricating the boom 27.04.2020 140.5.204 Telescopic crane...
  • Page 246 There is an operating mode for the various setup statuses of the machine. The following operating parameters must be configured on the SENCON “Setup configuration” menu page for the operating mode. 140.5.204 Telescopic crane 27.04.2020...
  • Page 247 Black bar The Tilt-Up Panel Lifting working mode is The Tilt-Up Panel Lifting working mode is activated. deactivated. The load capacity of the machine is limited to Two-hook operation is not permitted. double-reeving as a maximum. 27.04.2020 140.5.204 Telescopic crane...

  • Page 248: Start-Up And Setup

    Before performing any tasks associated with the commissioning and setting-up of the machine, the machine operator must have read and understood the information provided in section "Opera- tion". 140.5.204 Telescopic crane 27.04.2020...

  • Page 249: Safety Instructions Regarding Setup

    Only push the safety lever in the direction of travel after the engine has started. Danger of electric shock! L CAUTION – The machine must only be connected by qualified experts (electricians). Contact with live parts or electrostatically charged housing parts. 27.04.2020 140.5.204 Telescopic crane...

  • Page 250: Inspecting And Preparing The Installation Location

    Ä Chapter 7.13.1 “Work site and tracks” on page 463 Further notes 6.3.2.2 Pontoon operation Safety instructions Only operate the machine on a pontoon after first consulting with your Service Partner. Prevent the machine from slipping on the pontoon. 140.5.204 Telescopic crane 27.04.2020...
  • Page 251 Pontoon level Stops Fasten stable stops on the pontoon. Pontoon level Lashing chains Lash the machine to the tethering points on the undercar- riage. Usage scenarios on the pontoon and the resulting operation require- ments 27.04.2020 140.5.204 Telescopic crane...

  • Page 252: Procedure When The Maximum Permissible Wind Speed Has Been Reached

    – Operate the crate safely within the limit values specified below. If the limit values of the permissible winds speeds are exceeded, severe to fatal injuries can occur. 140.5.204 Telescopic crane 27.04.2020...

  • Page 253: Procedure When The Maximum Permissible Wind Speed Has Been Reached Out Of Operation

    58 Ä Chapter 7.17.1 “Parking the machine” on page 512 6.4.2 Procedure when the maximum permissible wind speed has been reached in operation Carry out the necessary safety measures before the preset limit values are reached. 27.04.2020 140.5.204 Telescopic crane...

  • Page 254: Unloading The Machine After Transport

    Ä Chapter 2.6.6.3 “Permissible maximum wind speeds” Further notes on page 58 Ä Chapter 7.17.1 “Parking the machine” on page 512 6.5 Unloading the machine after transport Ä Chapter 9.7 “Unloading the machine” on page 628 Further notes 140.5.204 Telescopic crane 27.04.2020...

  • Page 255: Preparing The Machine For Operation

    Clean the steps immediately of mud, oil, lubricating grease or snow. – Always wear shoes that meet the requirements specified in the applicable accident prevention regulations in the country where the machine is operated. Persons can slip on dirty steps and injury themselves. 27.04.2020 140.5.204 Telescopic crane...
  • Page 256 These steps must be folded out while working. Pull the folded-in step upward. Tilt the step by 90°. Slowly lower the step until it is fully horizontal. ð The step is folded out. 140.5.204 Telescopic crane 27.04.2020...

  • Page 257: Folding The Walkways

    Lift up the folded-out step. Pull the step upward and then lower it. ð The step is now stowed. 6.6.2 Folding the walkways The walkways at the cab and the uppercarriage can be folded away for transport. 27.04.2020 140.5.204 Telescopic crane...
  • Page 258 Remove the locking pin from the bolt in the walkway bracket. Pull out the bolt. Fold the walkway up by 90°. Secure the walkway in vertical position with the bolt. Secure the bolt with the locking pin. 140.5.204 Telescopic crane 27.04.2020...

  • Page 259: Folding The Railing

    Fold the walkway down 90°. Secure the walkway in horizontal position with the bolt. Secure the bolt with the locking pin. 6.6.3 Folding the railing The railing on the uppercarriage can be folded away for transport. 27.04.2020 140.5.204 Telescopic crane...
  • Page 260 Start-up and setup Crane Care Folding in the railing Remove the safety pins from the bolts of the hinge at the uppercarriage railing. Remove the bolts of the hinge of the uppercarriage railing. 140.5.204 Telescopic crane 27.04.2020...
  • Page 261 Start-up and setup Crane Care Fold in the upper part of the uppercarriage railing by 90°. Insert the bolts into the hinges of the uppercarriage railing. Secure the bolts with the safety pins. 27.04.2020 140.5.204 Telescopic crane...
  • Page 262 Unfolding the railing Remove the safety pins from the bolts of the hinge at the uppercarriage railing. Remove the bolts of the hinge of the uppercarriage railing. Raise the angled part of the uppercarriage railing by 90°. 140.5.204 Telescopic crane 27.04.2020...

  • Page 263: Retracting/Extending The Railing Extension

    The railing extension of the access to the roof of the uppercarriage is retracted for transport. The railing extension of the access to the roof of the uppercarriage is extended during operation. Retracting the railing extension Release the strike of the railing extension. 27.04.2020 140.5.204 Telescopic crane...
  • Page 264 Start-up and setup Crane Care Retract the railing extension. Attach the strike of the railing in the upper position and secure it. Extending the railing extension Remove the strike of the railing extension. Pull out the railing extension. 140.5.204 Telescopic crane 27.04.2020...

  • Page 265: Establishing A Power Supply For The Lifting Limit Switch On The Boom

    Attach the strike of the railing in the lower position and secure it. 6.6.5 Establishing a power supply for the lifting limit switch on the boom Overview Boom Bypass flag Lifting limit switch on boom Parking socket Power socket 27.04.2020 140.5.204 Telescopic crane...

  • Page 266: Start The Machine

    Undercarriage and bolts are damaged due to improper bolt insertion. Risk of damage to the machine by not removing the cover NOTICE plates from the cross members. – Remove the cover plates before reducing the track width and place them in the toolbox. 140.5.204 Telescopic crane 27.04.2020...
  • Page 267 The boom must be lowered to the specified angle. 6.6.7.2.1 Setting the extension mode and boom length Extension mode and boom length Data Value Unit for changing the track width Extension mode Boom length 24.1 m Boom length 79.1 ft Requirement: 27.04.2020 140.5.204 Telescopic crane...
  • Page 268 Overview of the most important operating and display elements Extension mode (EM) This display element only appears during semi-automatic opera- tion. Green Grey The extension mode is selected and can The currently set extension mode is displayed. be changed. 140.5.204 Telescopic crane 27.04.2020...
  • Page 269 [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The boom is lowered. Extend telescope [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The telescopic thrusters/secure locking unit are extended. 27.04.2020 140.5.204 Telescopic crane...
  • Page 270 When stabilized, the fully ballasted machine exerts a maximum the stabilized machine pressure on the ground via the outrigger pads. Data Value Unit Diameter of outrigger pad 550.0 mm Diameter of outrigger pad 21.6 in Maximum pressure exerted by each 15.1 kg/cm outrigger pad 140.5.204 Telescopic crane 27.04.2020...
  • Page 271 Risk of crushing when swinging the outrigger out or in! L WARNING – Ensure all personnel is outside the danger zone. – Indicate the danger through visual and audible warning signals. People within the range of motion may be crushed and seri- ously injured. 27.04.2020 140.5.204 Telescopic crane...
  • Page 272 Remove the locking bar of a outrigger cylinder. Unfold the outrigger cylinders into the center position. Secure the unfolded outrigger cylinders with the locking bar. Repeat these steps to unfold and secure the remaining out- rigger cylinders. 140.5.204 Telescopic crane 27.04.2020...
  • Page 273 Folded in: Transport Positioning the outrigger pads Remove the outrigger pads from their storage location. Outrigger pad Stabilizing cylinders Position the outrigger pads vertically underneath the out- rigger cylinders. 6.6.7.3.3 Switching on the Setup remote radio control Preconditions: 27.04.2020 140.5.204 Telescopic crane...
  • Page 274 – Take note of the colored marking on the outrigger cylin- ders and the remote radio control. When using the Setup remote radio control, the wrong out- rigger cylinders may move. Mounting the outrigger pad Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 275 The left rear outrigger cylinder is extended. retracted. Extend/retract right rear outrigger cylinder Push and hold the lever up Push and hold the lever down The right rear outrigger cylinder is The right rear outrigger cylinder is extended. retracted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 276 1.2 in Tilt and hold upward the [Extend/retract all outrigger cylinders] lever until the required distance between the track wheel chain and the track wheels is reached. ð The tension is released from the track wheel chain. 140.5.204 Telescopic crane 27.04.2020...
  • Page 277 Extend/retract right front outrigger cylinder Push and hold the lever up Push and hold the lever down The right front outrigger cylinder is The right front outrigger cylinder is extended. retracted. 6.6.7.4 Increasing the track width Requirement: 27.04.2020 140.5.204 Telescopic crane...
  • Page 278 On the remote radio control, tilt lever [Increase/reduce track] to the right until the right-hand track wheel carrier has reached the required track width. ð The track width marking arrow for the respective track width points to the middle bridge. 140.5.204 Telescopic crane 27.04.2020...
  • Page 279 If the bolt cannot be fully inserted into the bore, leave the bolt in the bore. Slightly increase or decrease the track width until the bolt falls into the bore. ð The track wheel carrier is secured. 27.04.2020 140.5.204 Telescopic crane...
  • Page 280 Repeat these steps to increase the track width of the left track wheel carrier. Decrease/increase track width Push lever to the left Push lever to the right The track width is decreased. The track width is increased. 140.5.204 Telescopic crane 27.04.2020...
  • Page 281 Start-up and setup Crane Care Track width marking Track width marking – track width Arrow points to the middle bridge The maximum track width is set. 27.04.2020 140.5.204 Telescopic crane...
  • Page 282 Move the uppercarriage into the 0° position and engage the slewing gear brake before reducing the track width. – Do not slew the uppercarriage while retracting. – Follow the instructions for reducing the track width. – Follow the instructions for loading and unloading. Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 283 Start-up and setup Crane Care The tension is released from the track wheel chain. Remove the cover plates from the bores of the cross mem- bers. 27.04.2020 140.5.204 Telescopic crane...
  • Page 284 ð The track width marking arrow for the middle track width points to the middle bridge or the track wheel carrier rea- ches the stop. 140.5.204 Telescopic crane 27.04.2020...
  • Page 285 Repeat these steps to decrease the track width of the right track wheel carrier. Decrease/increase track width Push lever to the left Push lever to the right The track width is decreased. The track width is increased. 27.04.2020 140.5.204 Telescopic crane...
  • Page 286 Start-up and setup Crane Care Track width marking Track width marking – track width Arrow points to the middle bridge The maximum track width is set. 140.5.204 Telescopic crane 27.04.2020...
  • Page 287 [Extend/retract all outrigger cylinders] lever until the machine rests completely on the track wheel carriers. Extend/retract all outrigger cylin- ders Push and hold the lever up Push and hold the lever down All outrigger cylinders are extended. All outrigger cylinders are retracted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 288 Repeat these steps to remove the remaining outrigger pads. Extend/retract left rear outrigger cylinder Push and hold the lever up Push and hold the lever down The left rear outrigger cylinder is The left rear outrigger cylinder is extended. retracted. 140.5.204 Telescopic crane 27.04.2020...
  • Page 289 Turn rotary switch to position [I] The remote radio control is deactivated. The remote radio control is activated. A brief signal tone sounds. 6.6.7.8 Disabling ballasting mode The information symbol [Emergency stop] on the SENCON is red. 27.04.2020 140.5.204 Telescopic crane...

  • Page 290: Attaching The Hoist Rope

    6.6.8 Attaching the hoist rope 6.6.8.1 Attaching the winch brake The winch brake is not attached when the machine is delivered. Attach the winch brake before initial start-up. 140.5.204 Telescopic crane 27.04.2020...
  • Page 291 ð The winch brake will then be ready for operation. 6.6.8.2 Reeving diagram Reeving options for main boom pulley head Table 3: Load hook, maximum load-bearing capacity: 15 t, rope diameter: 26 mm 1 strands, 12.5 t 27.04.2020 140.5.204 Telescopic crane...
  • Page 292 2 strands, 25 t 3 strands, 37.5 t Table 5: 2-roll bottom hook block, load-bearing capacity: 60 t, rope diameter: 26 mm 1 strands, 12.5 t 2 strands, 25 t 3 strands, 37.5 t 4 strands, 50 t 140.5.204 Telescopic crane 27.04.2020...
  • Page 293 Crane Care 5 strands, 60 t Table 6: 3-roll bottom hook block, max. load-bearing capacity: 80 t, rope diameter: 26 mm 1 strands, 12.5 t 2 strands, 25 t 3 strands, 37.5 t 4 strands, 50 t 27.04.2020 140.5.204 Telescopic crane...
  • Page 294 Table 7: 5-roll bottom hook block, max. load-bearing capacity: 120 t, rope diameter: 26 mm 2 strands, 25 t 3 strands, 37.5 t 4 strands, 50 t 5 strands, 62.5 t 6 strands, 75 t 7 strands, 87.5 t 8 strands, 100 t 9 strands, 112.5 t 140.5.204 Telescopic crane 27.04.2020...
  • Page 295 Contact the manufacturer's cus- tomer service, if necessary. Improperly handling winches and ropes can cause them to malfunction. There is a risk of an accident occurring. This can cause serious injury. Personnel Machine operator Instructed personnel 27.04.2020 140.5.204 Telescopic crane...
  • Page 296 Switch position right Winch 1 is not activated. Winch 1 is activated. The hoisting rope on winch 1 cannot be The hoisting rope on winch 1 can be wound up or unwound. wound up or unwound. 140.5.204 Telescopic crane 27.04.2020...
  • Page 297 Motion indicator winch 2 Motion indicator vibrates Motion indicator does not vibrate The rope on winch 2 is being wound up The rope on winch 2 is not being wound or unwound. up or unwound. 27.04.2020 140.5.204 Telescopic crane...
  • Page 298 The Setup ballast setup mode is set using the quick-select button on the SENCON. The boom is fully lowered. The hoisting rope is located forward of the rope grab. Guide the hoisting rope through both of the corresponding rope grab sheaves. 140.5.204 Telescopic crane 27.04.2020...
  • Page 299 Reeve the hoist rope according to the reeving plan. Mount all jump-off guards at the pulley head. Secure the jump-off guards at the pulley head with the safety pins. 27.04.2020 140.5.204 Telescopic crane...
  • Page 300 Ä Chapter 6.6.8.2 “Reeving diagram” on page 291 Anchoring the hoisting rope Pouch socket Securing plate Locking clamp Rope Locking pin with retaining spring Retaining spring Remove the pouch socket from the accessories box. Remove the retaining spring from the bolt. 140.5.204 Telescopic crane 27.04.2020...
  • Page 301 Remove the retaining spring from the locking pin. Remove the locking pin from the pouch socket. Flip the locking plate up. Hook the locking clamp into the pouch socket. Flip the locking plate down. Attach the locking pin to the pouch socket. 27.04.2020 140.5.204 Telescopic crane...
  • Page 302 Rope end point Place both halves of the lifting limit switch weight around the strand of the hoisting rope attached to the rope end point. Secure the two halves of the lifting limit switch weight with retaining springs. 140.5.204 Telescopic crane 27.04.2020...
  • Page 303 Start-up and setup Crane Care Lifting limit switch weight chain Lifting limit switch rope Attach the chain of the lifting limit switch weight to the rope of the lifting limit switch. 27.04.2020 140.5.204 Telescopic crane...
  • Page 304 Attach the rope on the lifting limit switch to the chain of the lifting limit switch bracket. Remove the side brackets of the lifting limit switch bracket. 140.5.204 Telescopic crane 27.04.2020...

  • Page 305: Ballasting The Machine

    Ballast must only be applied with the machine set to the max- imum track width. Ensure all personnel is outside the danger zone during the bal- lasting procedure. Do not stand on or under the counterweight. 27.04.2020 140.5.204 Telescopic crane...
  • Page 306 Data Value Unit Ballast bracket 1 Quantity Ballast stone 2 Quantity Safety chain 2 Quantity Chain extension 2 Quantity 6.6.9.1.1 Pre-assembling the counterweight on the floor Tools Transport vehicle Wooden beams Suspension gear and shackles 140.5.204 Telescopic crane 27.04.2020...
  • Page 307 Prepare suitable wooden beams as a support for the counter- weight alongside the transport vehicle. Attach the suspension gear to the lifting points on the ballast bracket. The suspension gear must not be twisted and must be the same length on both sides. 27.04.2020 140.5.204 Telescopic crane...
  • Page 308 Securing the counterweight for full ballasting Mounting the safety chain on the Four safety chains are mounted to secure the counterweight: inner and outer side One safety chain on each outer side One safety chain on each inner side 140.5.204 Telescopic crane 27.04.2020...
  • Page 309 6.6.9.1.3 Securing the counterweight for partial ballasting A chain extension is required to secure the counterweight in the case of partial ballasting. The chain extension is provided in the tool box at the track wheel carriers. 27.04.2020 140.5.204 Telescopic crane...
  • Page 310 Chain shortener on the outer side Chain extension Holder for safety chain on the outer side (ballast bracket) Holder for safety chain on the inner side (ballast bracket) Turn the turnbuckle handle. ð The chain is tensioned. 140.5.204 Telescopic crane 27.04.2020...
  • Page 311 Route the chain over the front face of the counterweight and over the ballast blocks. The turnbuckle is located on the top in the center of the ballast block. Place the chain extension on the rear face of the counter- weight and over the ballast blocks. 27.04.2020 140.5.204 Telescopic crane...
  • Page 312 Setting the extension mode and boom length In order to set up the counterweight with the Setup ballast setup mode, a specific extension must be set and the boom must be extended to a predefined length. 140.5.204 Telescopic crane 27.04.2020...
  • Page 313 Ä Chapter 7.15.2 “Retracting/extending the boom” on page 481 Further notes 6.6.9.1.5 Moving the machine to the counterweight Personnel Machine operator Banksman 27.04.2020 140.5.204 Telescopic crane...
  • Page 314 The ballasting mode is activated. The ballasting mode is deactivated. The Setup remote radio control is used to con- The machine is controlled using the controls in trol the machine during certain setup proce- the cab. dures. 140.5.204 Telescopic crane 27.04.2020...
  • Page 315 Mounting the counterweight on the uppercarriage 6.6.9.4.1 Retracting the ballasting cylinders Requirement: The ballasting cylinders are extended. Tilt the [Extend/retract right ballasting cylinder] and [Extend/retract left ballasting cylinder] levers upward on the Setup remote radio control. Fully retract the ballasting cylinders. 27.04.2020 140.5.204 Telescopic crane...
  • Page 316 The left ballasting cylinder is retracted. The left ballasting cylinder is extended. Extend/retract right ballasting cyl- inder Push and hold the lever up Push and hold the lever down The right ballasting cylinder is retracted. The right ballasting cylinder is extended. 140.5.204 Telescopic crane 27.04.2020...
  • Page 317 Start-up and setup Crane Care 6.6.9.4.2 Releasing the locking mechanism Locking bolt Latching bolt 2a Latching notch 2b Plunger pin 2c Latching bolt lever Locking lever 27.04.2020 140.5.204 Telescopic crane...
  • Page 318 ð The plunger pin is drawn in. The locking lever is released and can be moved. Pull out the locking lever as far as it will go. ð The locking lever extends beyond the ballast blocks. 140.5.204 Telescopic crane 27.04.2020...
  • Page 319 Push lever to the right The locking bolts for securing the coun- The locking bolts for securing the coun- terweight are extended. terweight are retracted. The counterweight locking mechanism is released. 6.6.9.4.5 Lock counterweight Tools Ladder 27.04.2020 140.5.204 Telescopic crane...
  • Page 320 ð The remote radio control is off. Switch remote radio control on/off Turn rotary switch to position [0] Turn rotary switch to position [I] The remote radio control is deactivated. The remote radio control is activated. A brief signal tone sounds. 140.5.204 Telescopic crane 27.04.2020...
  • Page 321 The ballasting mode is activated. The ballasting mode is deactivated. The Setup remote radio control is used to con- The machine is controlled using the controls in trol the machine during certain setup proce- the cab. dures. 27.04.2020 140.5.204 Telescopic crane...

  • Page 322: Setting Up

    Safety distance between the load hook 3.3 ft and pulley head Tilt and hold the joystick in [Lower boom] direction until the boom cannot be lowered any more. ð The boom is lowered to the maximum in work mode. 140.5.204 Telescopic crane 27.04.2020...

  • Page 323: Mounting The Deflection Sheave

    The deflection sheave must be mounted for any tasks with attach- ments. Tools Ladder Requirement: The boom is fully retracted. The boom is fully lowered. Release the jump-off guard at the upper pulley head and pull it out. 27.04.2020 140.5.204 Telescopic crane...

  • Page 324: Enabling/Disabling The Holding Function

    6.7.3 Enabling/disabling the holding function 6.7.3.1 Enabling the holding function The holding function is used for folding the following attachments into the working position or into the transport position: Fly boom (with fly boom extension) Heavy-duty jib Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 325 The currently set extension mode is displayed. white Grey Black The telescopic thruster is The secure locking unit is The secure locking unit is locked. near a securing position in secured in the relevant the lower boom section. telescopic thruster. 27.04.2020 140.5.204 Telescopic crane...
  • Page 326 Switch position right The [Luffing down - up] function is acti- The [Telescope in-out] function is acti- vated. vated. Lifting and lowering of the boom is pos- Retracting and extending of the boom is sible. possible. 140.5.204 Telescopic crane 27.04.2020...

  • Page 327: Setting Up The Fly Boom

    Do not climb onto equipment parts (for example, boom sections, ballast parts) hanging from a crane. – Use secure climbing equipment when bolting the attach- ments. – Depending on the work height, use a ladder in accordance with the applicable standards and regulations. 27.04.2020 140.5.204 Telescopic crane...
  • Page 328 39.4 ft 6.7.4.1 Safe storage location for plugs, cables, and bolts Safe storage location for bolts Removed bolts can be secured in a holder on the fly boom exten- sion until they are ready to be reused. 140.5.204 Telescopic crane 27.04.2020...
  • Page 329 Parking socket with area for winding cables Area for winding cables 6.7.4.2 Setting the operating mode Open menu page “Setup status” on the SENCON. Configure the Setup attachment setup mode. Ä Chapter 5.5.4.1.2 “Setting Setup attachment” on page 245 Further notes 27.04.2020 140.5.204 Telescopic crane...
  • Page 330 Lifting the fly boom to the boom's pulley head Fly boom lifting point Attach suitable hoisting gear to the fly boom at its lifting points to an auxiliary crane. Lift the fly boom to the boom's pulley head using the auxiliary crane. 140.5.204 Telescopic crane 27.04.2020...
  • Page 331 Bolting the fly boom at the left bottom Mount and secure the bottom left bolt between the fly boom and the boom. Insert the bolt in the top left as far as it will go. 27.04.2020 140.5.204 Telescopic crane...
  • Page 332 Remove the retaining spring and the bolt. Unfold the support on the bottom of the fly boom. Support Tilt the joystick in [Lower boom] direction. ð The boom is lowered. The support contacts the ground. 140.5.204 Telescopic crane 27.04.2020...
  • Page 333 Folding in the support Tilt the joystick in [Raise boom] direction until the support can be folded up. Stow the support. Use the bolt and the retaining spring to secure the support on the fly boom. 27.04.2020 140.5.204 Telescopic crane...
  • Page 334 Do not climb onto equipment parts (for example, boom sections, ballast parts) hanging from a crane. – Use secure climbing equipment when bolting the attach- ments. – Depending on the work height, use a ladder in accordance with the applicable standards and regulations. 140.5.204 Telescopic crane 27.04.2020...
  • Page 335 Uppercarriage is at 0°. The boom is fully retracted. The boom is lowered to 0°. The hoisting rope is unreeved. The deflection sheave is mounted on the boom. The Setup attachment setup mode is set on the SENCON. 27.04.2020 140.5.204 Telescopic crane...
  • Page 336 The holes of the fly boom must line up with those of the fly boom extension. Mount and secure the bolts between the fly boom extension and fly boom on the left and right-hand side. ð The fly boom extension is mounted on the fly boom. 140.5.204 Telescopic crane 27.04.2020...
  • Page 337 Secure the unfolded ramp with the bolt and spring cotter pin. 6.7.4.5.2 Folding in the ramp Always fold in the pilot ramp after folding the fly boom (with fly boom extension) into the transport or working position. 27.04.2020 140.5.204 Telescopic crane...
  • Page 338 Start-up and setup Crane Care Release the bolt connection at the ramp. Fold in the ramp. Secure the folded-in ramp with the bolt and spring cotter pin. 140.5.204 Telescopic crane 27.04.2020...
  • Page 339 The deflection sheave is mounted on the boom. The Setup attachment setup mode is set on the SENCON. The holding function is enabled. The safety lever is pushed in direction of travel. The pilot ramp is folded out. 27.04.2020 140.5.204 Telescopic crane...
  • Page 340 Folding in the fly boom extension Remove the bolts between the fly boom extension and fly boom on the left-hand side. Pivot Pull in the fly boom extension with a rope until it reaches the fly boom's pivot point. 140.5.204 Telescopic crane 27.04.2020...
  • Page 341 Start-up and setup Crane Care Mount and secure the bolts at the pivot point. Remove the bolts on the right-hand side. Fold in the fly boom extension all the way. 27.04.2020 140.5.204 Telescopic crane...
  • Page 342 Secure the fly boom extension to the fly boom using the bolt. Folding in the fly boom with fly boom extension Remove the bolts between the fly boom and the boom on the left-hand side. 140.5.204 Telescopic crane 27.04.2020...
  • Page 343 Pull in the fly boom with fly boom extension with a rope until it reaches the boom's pivot point. Push the lever of the bearing block on the boom downward. ð The bolts at the pivot point are mounted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 344 Pull the fly boom with the fly boom extension over the pilot ramp and fold it fully in. Securing the fly boom extension to the fly boom Secure the fly boom extension to the fly boom using the bolt. 140.5.204 Telescopic crane 27.04.2020...
  • Page 345 Start-up and setup Crane Care Securing the fly boom to the pilot ramp Mount and secure the bolt between the fly boom and the pilot ramp. 27.04.2020 140.5.204 Telescopic crane...
  • Page 346 The deflection sheave is mounted on the boom. The Setup attachment setup mode is set on the SENCON. The holding function is enabled. The safety lever is pushed in direction of travel. The pilot ramp is folded out. 140.5.204 Telescopic crane 27.04.2020...
  • Page 347 Set the main boom in a horizontal position during the setup process. – Secure a rope, which can be used to fold down and guide the tip by hand, to the head of the fly boom. – Observe the prescribed sequence when setting the angle. 27.04.2020 140.5.204 Telescopic crane...
  • Page 348 Start-up and setup Crane Care Releasing the fly boom with fly boom extension from the boom Remove the bolt between the fly boom extension and the boom. Remove the bolt between the fly boom extension and the boom. 140.5.204 Telescopic crane 27.04.2020...
  • Page 349 Start-up and setup Crane Care Releasing the fly boom with fly boom extension from the pilot ramp Remove the bolt between the fly boom and the pilot ramp. 27.04.2020 140.5.204 Telescopic crane...
  • Page 350 Using a rope, pull the fly boom with fly boom extension over the pilot ramp until it reaches the boom's bolting point. Mount and secure the bolts between the fly boom and the boom on the right-hand side. 140.5.204 Telescopic crane 27.04.2020...
  • Page 351 ð The bolts at the pivot point are removed. Completely fold out the fly boom with fly boom extension using the rope. Mount and secure the bolts between the fly boom and the boom on the left-hand side. 27.04.2020 140.5.204 Telescopic crane...
  • Page 352 Remove the bolt between the fly boom and the fly boom extension. Bolt position next to the pivot point Fold out the fly boom extension until the bolts can be fitted next to the pivot point. 140.5.204 Telescopic crane 27.04.2020...
  • Page 353 Start-up and setup Crane Care Mount and secure the bolts next to the pivot point. Remove the bolts at the pivot point. 27.04.2020 140.5.204 Telescopic crane...
  • Page 354 The deflection sheave is mounted on the boom. The Setup attachment setup mode is set on the SENCON. The holding function is enabled. The safety lever is pushed in direction of travel. The pilot ramp is folded out. 140.5.204 Telescopic crane 27.04.2020...
  • Page 355 Fold in the fly boom Remove the bolts between the fly boom and the boom on the left-hand side. Bolt position on the pivot point Pull in the fly boom with a rope until it reaches the boom's pivot point. 27.04.2020 140.5.204 Telescopic crane...
  • Page 356 ð The bolts at the pivot point are mounted. Remove the bolts between the fly boom and the boom on the right-hand side. Pull the fly boom over the pilot ramp and fold it fully in. 140.5.204 Telescopic crane 27.04.2020...
  • Page 357 Start-up and setup Crane Care Securing the fly boom to the pilot ramp Mount and secure the bolt between the fly boom and the pilot ramp. 27.04.2020 140.5.204 Telescopic crane...
  • Page 358 – Secure a rope, which can be used to fold down and guide the tip by hand, to the head of the fly boom. – Observe the prescribed sequence when setting the angle. Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 359 The safety lever is pushed in direction of travel. The pilot ramp is folded out. Releasing the fly boom from the fly boom extension Release the bolt between the fly boom extension and the fly boom. 27.04.2020 140.5.204 Telescopic crane...
  • Page 360 Remove the bolt between the fly boom and the pilot ramp. Unfold the fly boom Using a rope, pull the fly boom over the pilot ramp until it rea- ches the bolting point on the pulley head. 140.5.204 Telescopic crane 27.04.2020...
  • Page 361 Mount and secure the bolts between the fly boom and the boom on the right-hand side. Push the lever of the bearing block on the boom upward. ð The bolts at the pivot point are removed. Completely fold out the fly boom using the rope. 27.04.2020 140.5.204 Telescopic crane...
  • Page 362 Folding in the fly boom requires sufficient space on the right-hand side of the machine. Data Value Unit Swing clearance of the fly boom 12 m Swing clearance of the fly boom 39.4 ft Personnel Machine operator Instructed personnel Tools Ladder Rope 140.5.204 Telescopic crane 27.04.2020...
  • Page 363 The holding function is enabled. The safety lever is pushed in direction of travel. The pilot ramp is folded out. Fold in the fly boom Remove the bolts between the fly boom and the boom on the left-hand side. 27.04.2020 140.5.204 Telescopic crane...
  • Page 364 Pivot Pull in the fly boom with a rope until it reaches the boom's pivot point. Push the lever of the bearing block on the boom downward. ð The bolts at the pivot point are mounted. 140.5.204 Telescopic crane 27.04.2020...
  • Page 365 Pull the fly boom over the pilot ramp and fold it fully in. Securing the fly boom to the pilot ramp Mount and secure the bolt between the fly boom and the pilot ramp. 27.04.2020 140.5.204 Telescopic crane...
  • Page 366 The deflection sheave is mounted on the boom. The Setup attachment setup mode is set on the SENCON. The holding function is enabled. The safety lever is pushed in direction of travel. The pilot ramp is folded out. 140.5.204 Telescopic crane 27.04.2020...
  • Page 367 Remove the bolt between the fly boom and the pilot ramp. Unfold the fly boom Using a rope, pull the fly boom over the pilot ramp until it rea- ches the boom's bolting point. 27.04.2020 140.5.204 Telescopic crane...
  • Page 368 Mount and secure the bolts between the fly boom and the boom on the right-hand side. Push the lever of the bearing block on the boom upward. ð The bolts at the pivot point are removed. Completely fold out the fly boom using the rope. 140.5.204 Telescopic crane 27.04.2020...
  • Page 369 Start-up and setup Crane Care Mount and secure the bolts between the fly boom and the boom on the left-hand side. 27.04.2020 140.5.204 Telescopic crane...
  • Page 370 Fly jib extension Bypass flag Power socket Lifting limit switch on boom Parking socket Parking socket 10 Power socket Fly boom 11 Parking socket Lifting limit switch for fly boom or fly boom exten- 12 Power socket sion 140.5.204 Telescopic crane 27.04.2020...
  • Page 371 Plug plugs which are not being used into the parking socket. 6.7.4.12.2 Establishing a power supply for the lifting limit switch on the fly boom extension Plug plugs which are not being used into the parking socket. 27.04.2020 140.5.204 Telescopic crane...
  • Page 372 Start-up and setup Crane Care 6.7.4.13 Reeving the hoist rope Further notes Ä Chapter 6.6.8 “Attaching the hoist rope” on page 290 140.5.204 Telescopic crane 27.04.2020...
  • Page 373 Folding the fly boom (with fly boom extension) into various angled positions Tools Suitable support Data Value Unit Minimum support length 600 mm Minimum support length 23.6 in When adjusting the angle, the fly boom slides over the support with the pulley head. 27.04.2020 140.5.204 Telescopic crane...
  • Page 374 Do not push the fly boom into the ground. ð The pulley head of the fly boom or of the fly boom exten- sion slides over the support. Fold the fly boom (with fly boom extension) into the desired angle position. 140.5.204 Telescopic crane 27.04.2020...
  • Page 375 The extension mode is selected and can The currently set extension mode is displayed. be changed. Extend telescope [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The telescopic thrusters/secure locking unit are extended. 27.04.2020 140.5.204 Telescopic crane...
  • Page 376 [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The boom is lowered. Lifting the boom [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The boom is raised. 140.5.204 Telescopic crane 27.04.2020...

  • Page 377: Setting Up The Auxiliary Jib

    Depending on the work height, use a ladder in accordance with the applicable standards and regulations. No other crane actions may be carried out while setting up. We recommend exiting the cabin after setting the operating mode. Personnel Machine operator Slinger 27.04.2020 140.5.204 Telescopic crane...
  • Page 378 The boom is lowered to 0°. The hoisting rope is unreeved. The Setup attachment setup mode is set on the SENCON. Attach the auxiliary jib at its lifting points to an auxiliary crane using suitable hoisting gear. 140.5.204 Telescopic crane 27.04.2020...
  • Page 379 Start-up and setup Crane Care Lift the auxiliary jib to the boom's pulley head using the auxil- iary crane. 27.04.2020 140.5.204 Telescopic crane...
  • Page 380 Start-up and setup Crane Care Mount and secure the bolts between the auxiliary jib and the boom. Removing the lifting equipment Remove the lifting equipment. Move the auxiliary crane out of the work area. 140.5.204 Telescopic crane 27.04.2020...
  • Page 381 Lifting limit switch on auxiliary jib 10 Power socket Power socket 11 Parking socket Auxiliary jib 12 Power socket 6.7.5.3 Reeving the hoist rope Ä Chapter 6.6.8 “Attaching the hoist rope” on page 290 Further notes 27.04.2020 140.5.204 Telescopic crane...

  • Page 382: Setting Up The Heavy-Duty Jib

    6.7.6.7 Reeving the hoist rope........403 6.7.6.8 Removing the heavy-duty jib......403 6.7.6.1 Overview: Park and working position of the diagonal tie The diagonal tie is moved into the park position to fold it to the side of the boom. 140.5.204 Telescopic crane 27.04.2020...
  • Page 383 Ä Chapter 4.1.11 “Heavy-duty jib” on page 125 Further notes 6.7.6.2 Safe storage location for plugs, cables, and bolts Safe storage location for bolts Removed bolts can be secured in the holders on the heavy-duty jib until they are ready to be reused. 27.04.2020 140.5.204 Telescopic crane...
  • Page 384 Do not climb onto equipment parts (for example, boom sections, ballast parts) hanging from a crane. – Use secure climbing equipment when bolting the attach- ments. – Depending on the work height, use a ladder in accordance with the applicable standards and regulations. 140.5.204 Telescopic crane 27.04.2020...
  • Page 385 The bolts at the connection points to the boom have been removed. Attach suitable hoisting gear to the heavy-duty jib at the lifting point to an auxiliary crane. Using the auxiliary crane, lift the heavy-duty jib to the boom's pulley head. 27.04.2020 140.5.204 Telescopic crane...
  • Page 386 Mount and secure the bolts between the heavy-duty jib and the boom on both sides. ð The heavy-duty jib is mounted onto the boom. Removing the lifting equipment Remove the lifting equipment. Move the auxiliary crane out of the work area. 140.5.204 Telescopic crane 27.04.2020...
  • Page 387 With the auxiliary crane With a suitable support Requirement: Uppercarriage is at 0°. The boom is fully retracted. The boom is fully lowered. The hoisting rope is unreeved. The Setup attachment setup mode is set on the SENCON. 27.04.2020 140.5.204 Telescopic crane...
  • Page 388 With the auxiliary crane Attach suitable hoisting gear to the heavy-duty jib at the lifting point to an auxiliary crane. Use the auxiliary crane to lift the diagonal tie until the bolt can be removed. Remove the bolt. 140.5.204 Telescopic crane 27.04.2020...
  • Page 389 Mount and secure the bolt. With a suitable support Fig. 30: Heavy-duty jib deposited on the support The specified values are recommended dimensions for level sur- faces. Data Value Unit 12291 mm 483.9 in -4.9 ° 780 mm 30.7 in 27.04.2020 140.5.204 Telescopic crane...
  • Page 390 Continue tilting the joystick in the [Lower boom] direction until the bolt can be removed. Remove the bolt. Continue tilting the joystick in the [Lower boom] direction until the diagonal tie is in the park position. 140.5.204 Telescopic crane 27.04.2020...
  • Page 391 Ä Chapter 6.7.6.6 “Establishing a power supply for the lifting limit Further notes switch on the heavy-duty jib” on page 402 Ä Chapter 6.6.5 “Establishing a power supply for the lifting limit switch on the boom” on page 265 27.04.2020 140.5.204 Telescopic crane...
  • Page 392 Start-up and setup Crane Care Attach a rope to the eye of the heavy-duty jib. Remove the bolts between the heavy-duty jib and the boom on the right-hand side. 140.5.204 Telescopic crane 27.04.2020...
  • Page 393 Pivot Using a rope, pull the heavy-duty jib around until it reaches the boom's pivot point. Push the lever of the bearing block on the boom downward. ð The bolts at the pivot point are mounted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 394 Secure the heavy-jib on the boom by locking the hex nuts. ð The heavy-duty jib is folded in and secured to the boom. Remove the rope from the eye at the heavy-duty jib. 140.5.204 Telescopic crane 27.04.2020...
  • Page 395 The Setup attachment setup mode is set on the SENCON. The holding function is enabled. The safety lever is pushed in direction of travel. Further notes Ä Chapter 6.7.3 “Enabling/disabling the holding function” on page 324 27.04.2020 140.5.204 Telescopic crane...
  • Page 396 The heavy-duty jib is folded in and secured to the boom. Attach a rope to the eye of the heavy-duty jib. Release the heavy-duty jib from the boom. Remove the hex nuts and the washer. ð The heavy-duty jib can be folded out. 140.5.204 Telescopic crane 27.04.2020...
  • Page 397 Mount and secure the bolts between the heavy-duty jib and the boom on the left-hand side. Push the lever of the bearing block on the boom upward. ð The bolts at the pivot point are removed. 27.04.2020 140.5.204 Telescopic crane...
  • Page 398 Moving the diagonal tie into the working position There are two ways to move the diagonal tie into the park or working position in order to fold the heavy-duty jib: With the auxiliary crane With a suitable support 140.5.204 Telescopic crane 27.04.2020...
  • Page 399 With the auxiliary crane Attach suitable hoisting gear to the heavy-duty jib at the lifting point to an auxiliary crane. Use the auxiliary crane to lift the diagonal tie until the bolt can be removed. Remove the bolt. 27.04.2020 140.5.204 Telescopic crane...
  • Page 400 Mount the bolt. With a suitable support Fig. 31: Heavy-duty jib deposited on the support The specified values are recommended dimensions for level sur- faces. Data Value Unit 12291 mm 483.9 in -4.9 ° 780 mm 30.7 in 140.5.204 Telescopic crane 27.04.2020...
  • Page 401 Continue tilting the joystick in the [Lower boom] direction until the bolt can be removed. Remove the bolt. Tilt the joystick in the [Raise boom] direction until the diag- onal tie is in the working position. 27.04.2020 140.5.204 Telescopic crane...
  • Page 402 Establishing a power supply for the lifting limit switch on the heavy-duty jib Overview Boom Power socket Bypass flag Heavy-duty jib Lifting limit switch on boom Parking socket Lifting limit switch on heavy-duty jib Power socket 140.5.204 Telescopic crane 27.04.2020...

  • Page 403: Removing The Ballast

    Persons will be injured and material damage occurs. – Make sure all ballast blocks are seated properly. – Check that the ballast blocks are secured in the correct position and are firmly in place. 27.04.2020 140.5.204 Telescopic crane...
  • Page 404 Activate the remote radio control. Check that: The ballasting cylinder chains are fastened to the lifting points on the ballast bracket. The ballasting cylinders are fully extended. Release the locking mechanism. Loosen the bolting on the counterweight. 140.5.204 Telescopic crane 27.04.2020...

  • Page 405: Partially Ballasting The Machine

    Repeat these steps to remove the ballast blocks that are not required for partial ballasting from the counterweight. Activate the ballasting mode. Secure the counterweight for partial ballasting with the safety chains. 27.04.2020 140.5.204 Telescopic crane...

  • Page 406: Removing The Hoist Rope

    The machine cleaned to the extent that there are no danger points due to contamination (danger of slipping, falling, poor visibility). All windows clean and free of ice and snow. All necessary maintenance tasks been performed according to the maintenance schedule. 140.5.204 Telescopic crane 27.04.2020...
  • Page 407 The machine and sling devices are appropriate for the loads to be attached. The danger points (power lines, pits, etc.) on the work site marked and secured. An experienced banksman is available, if required. All persons have cleared the danger zone. 27.04.2020 140.5.204 Telescopic crane...

  • Page 408: Operation

    7.13.1 Work site and tracks..........463 7.13.2 Moving the machine on tracks......464 7.13.3 Moving the machine at the work site....472 7.13.4 Stopping the machine.......... 474 7.13.5 Overview: Control elements for moving the machine............... 474 140.5.204 Telescopic crane 27.04.2020...
  • Page 409 7.19.8 Opening/closing the windshield......533 7.19.9 Opening/closing the door window......534 7.19.10 Switching windshield wiper on/off...... 535 7.19.11 Switching the windshield washer system on/off. 536 7.20 Malfunctions............536 7.20.1 Possible malfunctions and faults......536 7.20.2 Troubleshooting........... 552 27.04.2020 140.5.204 Telescopic crane...

  • Page 410: Safety Instructions For Operation

    This can cause death or serious injury. Danger due to blocked emergency exit! L WARNING – Do not block the emergency exit. If the emergency exit is blocked, the cabin cannot be left in an emergency. 140.5.204 Telescopic crane 27.04.2020...

  • Page 411: Starting Up Daily Operation

    Check the machine's safety equipment for completeness and proper mounting. Check the soil strength and machine stability. Daily maintenance tasks Check the maintenance plan for due maintenance tasks. Perform daily maintenance tasks as per the maintenance plan. 27.04.2020 140.5.204 Telescopic crane...

  • Page 412: Setting Up The Energy Supply

    The engine operating data are saved. The DEF in the lines is pumped into the tank. 140.5.204 Telescopic crane 27.04.2020...

  • Page 413: Filling Up With Fuel

    The machine can be refueled in two ways: Manually Using a fuel pump (option) Observe the information on the fuel system in the engine manufac- turer’s operating manual. 27.04.2020 140.5.204 Telescopic crane...

  • Page 414: Manually Filling Up With Fuel

    Use the walkways to climb up to the fuel filler neck. Cover, lockable Wide-mesh screen Open the cap of the filler neck. Clean the strainer. Insert a funnel into the fuel filler neck. Carefully pour the fuel in through the funnel. Close the lid. 140.5.204 Telescopic crane 27.04.2020...

  • Page 415: Filling Up Using The Fuel Pump (Option)

    Carefully open service access door. The service access door opens by means of a gas spring. The operator may be pushed off the walkway by the opening service access door and be injured. The service access door opens. 27.04.2020 140.5.204 Telescopic crane...
  • Page 416 Always open the filler neck cover before refueling. Open the cap of the filler neck. ð Air can escape from the fuel tank. Remove the refueling hose from its bracket. Insert the refueling hose into the external fuel tank. 140.5.204 Telescopic crane 27.04.2020...

  • Page 417: Refilling Def

    DEF can damage machine parts, especially hoses and cables, beyond repair. – Do not pour DEF on hoses or cables. – Immediately remove any spilled DEF. – Have damaged hoses or cables replaced before starting up the machine. 27.04.2020 140.5.204 Telescopic crane...
  • Page 418 Check the DEF tank for exterior soiling and spilled DEF. Clean as needed. Carefully open the sealing cover of the DEF tank. Pour new DEF into the DEF tank. Close the sealing cover. Further notes Ä “DEF level” on page 433 140.5.204 Telescopic crane 27.04.2020...

  • Page 419: Enter The Machine

    Handles, access ladders, and walkways are attached to the machine for climbing on and climbing off. Use the access ladder and crawler track to climb onto the walkway. Grab the cab grip handle when unlocking the door. 27.04.2020 140.5.204 Telescopic crane...

  • Page 420: Opening/Closing The Cab Door

    Crane Care 7.6.2 Opening/closing the cab door Open the cab door from the outside Unlock the cab door with the ignition key. Pull the door handle. Pull the cab door backwards until it locks into place. 140.5.204 Telescopic crane 27.04.2020...

  • Page 421: Adjusting The Driver Seat

    Do not use the driver seat as a climbing aid. Do not place any objects on the driver seat. Do not cover the driver seat. The machine is equipped with an air-suspended driver seat that can be adjusted to the operator's individual requirements. 27.04.2020 140.5.204 Telescopic crane...
  • Page 422 201603221543 Driver seat shock absorption lever To increase the damping force, pull the [driver seat shock absorption] lever up. To decrease the damping force, push the [driver seat shock absorption] lever down. 140.5.204 Telescopic crane 27.04.2020...
  • Page 423 Driver seat length adjuster handle Pull the [driver seat length adjuster] handle up and push the driver seat back or forwards. Release the handle. ð The driver seat audibly engages. The driver seat does not move any longer. 27.04.2020 140.5.204 Telescopic crane...
  • Page 424 [driver seat length adjustment with brackets] up and push the driver seat back or forwards together with the control panels. Release the handle. ð The driver seat with the control panels audibly engages. The driver seat and the control panels do not move any longer. 140.5.204 Telescopic crane 27.04.2020...
  • Page 425 Arm rest inclination handwheel Turn the [arm rest inclination] handwheel outward. ð The arm rest is raised. Turn the [arm rest inclination] handwheel inward. ð The arm rest is lowered. The arm rests can be folded back if necessary. 27.04.2020 140.5.204 Telescopic crane...
  • Page 426 Backrest inclination lever Pull the [backrest inclination] lever up. Adjust the desired inclination by increasing or decreasing your weight on the backrest. Release the lever. ð The backrest audibly engages. The backrest does not move any longer. 140.5.204 Telescopic crane 27.04.2020...
  • Page 427 Upper lumbar support Switch position up Switch position down The curvature of the upper lumbar sup- The curvature of the upper lumbar sup- port is increased. port is reduced. 27.04.2020 140.5.204 Telescopic crane...
  • Page 428 201603231050 Seat heater switch Press the [seat heater] switch down into position [I]. ð The seat heater is switched on. Press the [seat heater] switch up into position [0]. ð The seat heater is switched off. 140.5.204 Telescopic crane 27.04.2020...

  • Page 429: Fastening The Seat Belt

    Replace a belt immediately if damaged. Collisions or sudden machine movements can throw per- sonnel against parts of the cab, resulting in injury. The machine is equipped with a lap belt. The belt must be worn during travel and work mode. 27.04.2020 140.5.204 Telescopic crane...

  • Page 430: Adjusting The Rearview Mirror

    – Observe the reversing alarm. In certain situations, the driving area cannot be seen while reversing. The individual settings of the rearview mirror must be made when commissioning the machine and every time the operator changes. 140.5.204 Telescopic crane 27.04.2020...

  • Page 431: Switching On The Machine

    7.7.1 Preparing for machine start-up Ensure all personnel is outside the danger zone. Secure loose items in the cab, such as tools or other acces- sories. Make sure all control levers are in neutral position. 27.04.2020 140.5.204 Telescopic crane...
  • Page 432 The SENCON is ready for operation. Read out the fuel tank fill level on the [Diesel fuel level] indi- cator on the SENCON. If the [Diesel fuel level] icon is orange or red refuel the machine. 140.5.204 Telescopic crane 27.04.2020...

  • Page 433: Starting The Engine

    Keep the concentration of exhaust gasses to a minimum at all times. The concentration of exhaust gas in the air can increase if the diesel engine is left running in areas with poor ventilation. This causes a risk of asphyxiation. 27.04.2020 140.5.204 Telescopic crane...
  • Page 434 The control and dis- play elements are Electric functions Electric and Without fuel pump: non-functional. are available. hydraulic functions no function are available. Starting the engine using the [Engine start] switch Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 435 The engine was stopped by the automatic idle system The engine was stopped with the [Engine start] switch. Press the [horn] button on the joystick. Press the [Engine start] switch to the right. ð The engine is started. 27.04.2020 140.5.204 Telescopic crane...

  • Page 436: Turning On The Diesel Filter Heating

    ð The [Exhaust temperature] information symbol lights up orange until the fuel has reached its operating tempera- ture. Switching off the diesel filter heater Requirement: The [Exhaust temperature] information symbol is gray. Turn the [Diesel filter heating] to the left. 140.5.204 Telescopic crane 27.04.2020...

  • Page 437: Setting Engine Speed

    Turn to the left Turn to the right The engine speed is decreased. The speed is increased. Increasing the engine speed Turn the hand throttle to the right. Reducing the engine speed Turn the hand throttle to the left. 27.04.2020 140.5.204 Telescopic crane...

  • Page 438: Activating Automatic Idle

    L WARNING – Observe the warm-up period. Operating the machine without allowing sufficient time for warm-up can damage the diesel engine and other compo- nents. Machine functions will be adversely affected. This can result in injury. 140.5.204 Telescopic crane 27.04.2020...

  • Page 439: Checking Functions

    Protective devices include engine hatches, doors, protective gratings, cladding, fire extinguishers and first-aid kits. Check the emergency stop switch for functionality. Check the LML traffic light for functionality. Check the horn for functionality. Start all lifting limit switches and check for shutdown. 27.04.2020 140.5.204 Telescopic crane...

  • Page 440: Using The Remote Radio Control (Option)

    When using remote radio controls, lock the control sta- tions or control elements which are not in use. If the machine is subject to remote radio control, control ele- ments may be operated incorrectly. This can cause injury to persons. 140.5.204 Telescopic crane 27.04.2020...

  • Page 441: Switching On Remote Radio Control (Option)

    Switch position left Switch position right Manual control is activated. Remote radio control is activated. The crane movements are performed The crane movements are performed using the controls inside the cab using the remote radio control. 27.04.2020 140.5.204 Telescopic crane...

  • Page 442: Switching Off Remote Radio Control (Option)

    ð The remote radio control is off. Enter the cab. Press the [Manual/remote radio control] switch to the left. ð The machine switches from remote radio control to manual control. The engine can be started from the cab. 140.5.204 Telescopic crane 27.04.2020...

  • Page 443: Switching Machine Lighting On/Off

    The work lights on the cab are switched off. Working lights, uppercarriage Switch position left Switch position right The work lights on the uppercarriage are The work lights on the uppercarriage are switched off. switched on. 27.04.2020 140.5.204 Telescopic crane...
  • Page 444 The work light on the telescopic boom at The work light on the telescopic boom at the front are switched off. the front are switched on. The description includes controls or machine configurations that are not available in all countries of operation. 140.5.204 Telescopic crane 27.04.2020...

  • Page 445: Switching The Rotating Beacon On/Off

    Requirement: The ignition key is in position [I]. 7.10.2 Switching the rotating beacon on/off Beacon, cab Switch position left Switch position right The rotating beacon is switched off. The rotating beacon is switched on. 27.04.2020 140.5.204 Telescopic crane...

  • Page 446: Moving The Cab

    Although the boom is being operated at steep angles, the operator will still have a good view of the load. Increasing the cab tilt Requirement: The engine is switched on. The SENCON is ready for operation. 140.5.204 Telescopic crane 27.04.2020...

  • Page 447: Moving The Uppercarriage

    – Stop uppercarriage slewing slowly. – Slowly begin uppercarriage slewing from a standstill. – Slew the uppercarriage gradually. Slewing or stopping the uppercarriage suddenly places severe mechanical stress on the machine, which can result in damage. 27.04.2020 140.5.204 Telescopic crane...

  • Page 448: Unlocking The Uppercarriage

    ð Uppercarriage is unlocked. The [Unlock/lock uppercarriage] status display shows a black bar. The [uppercarriage locking] icon on the SENCON start screen is green. Checking uppercarriage unlocking Requirement: The uppercarriage has been unlocked using the [Unlock/lock uppercarriage] quick-select button. 140.5.204 Telescopic crane 27.04.2020...
  • Page 449 If the locking bolt is not completely retracted, carefully slew the uppercarriage a few degrees and repeat the unlocking process in the SENCON. Uppercarriage locking mechanism Grey Green Uppercarriage is unlocked. Uppercarriage is locked. 27.04.2020 140.5.204 Telescopic crane...

  • Page 450: Setting The Uppercarriage Slewing Speed

    Press button Switches between reduced uppercarriage slewing speed and custom set uppercar- riage slewing speed. Uppercarriage slewing speed Yellow bar Black bar The uppercarriage slewing speed is reduced. The uppercarriage slewing speed corresponds to the individual setting. 140.5.204 Telescopic crane 27.04.2020...

  • Page 451: Release Slewing Gear Brake

    The SENCON is ready for operation. The safety lever is pushed forward. Press the [Activate / deactivate slewing gear brake] button on the joystick. ð The [slewing gear brake] information symbol on the SENCON is gray. 27.04.2020 140.5.204 Telescopic crane...

  • Page 452: Slewing The Uppercarriage

    The slewing gear freewheel is disengaged. Tilt the joystick in the desired direction. Slew right Tilt the joystick The uppercarriage is slewed to the right. Slew left Tilt the joystick The uppercarriage is slewed to the left. 140.5.204 Telescopic crane 27.04.2020...
  • Page 453 The uppercarriage inclination is more than 0.6°. The slewing gear freewheel protects the slewing gear from exces- sive strain. This occurs, for example, when swinging loads. The slewing gear freewheel is not suitable for work where space is limited. 27.04.2020 140.5.204 Telescopic crane...
  • Page 454 Press the [Activate / deactivate slewing gear brake] button on the joystick. Unintended slewing of the uppercarriage with activated slewing gear freewheel is prevented by the actuated slewing gear brake. ð The [slewing gear brake] information symbol on the SENCON lights up green. 140.5.204 Telescopic crane 27.04.2020...
  • Page 455 Tilt the joystick in the direction [slewing left]. Tilt the joystick in the direction [slewing right]. Slew right Tilt the joystick The uppercarriage is slewed to the right. Slew left Tilt the joystick The uppercarriage is slewed to the left. 27.04.2020 140.5.204 Telescopic crane...
  • Page 456 Tilt the joystick The uppercarriage is slewed to the right. Slew left Tilt the joystick The uppercarriage is slewed to the left. 7.12.4.5 Stopping the uppercarriage slewing The actuated slewing gear brake prevents the uppercarriage from slewing. 140.5.204 Telescopic crane 27.04.2020...
  • Page 457 The swing park brake is disengaged. The swing park brake is actuated. Slewing the uppercarriage is possible. Slewing the uppercarriage is not possible. 7.12.4.6 Locking the uppercarriage Requirement: The engine is switched on. The SENCON is ready for operation. 27.04.2020 140.5.204 Telescopic crane...

  • Page 458: Set Up The Swing Barrier Protection (Option)

    Uppercarriage is unlocked. 7.12.5 Set up the swing barrier protection (option) The swing barrier protection indicates the swing range of the uppercarriage in work mode. During work mode, all persons must stay clear of the swing range. 140.5.204 Telescopic crane 27.04.2020...
  • Page 459 Operation Crane Care Pull out the locking bolt of the swing barrier protection. Completely fold out the swing barrier protection. 27.04.2020 140.5.204 Telescopic crane...
  • Page 460 Operation Crane Care Insert and secure the locking bolts in at the position shown. Pull out the bolts of the swing barrier protection. 140.5.204 Telescopic crane 27.04.2020...
  • Page 461 Insert and secure the bolts of the swing barrier protection at the position shown. Unfold and pull out the swing barrier protection on the second track wheel carrier in the same manner. Attach the barrier tape at the ends of the swing barrier pro- tection. 27.04.2020 140.5.204 Telescopic crane...

  • Page 462: Moving The Machine

    Only drive on level, smooth routes and roads without ele- vated or recessed obstacles. – Observe the max. ground pressure. When traveling over elevated or recessed obstacles such as railroad tracks, crawler tracks and running gear components can be damaged. 140.5.204 Telescopic crane 27.04.2020...

  • Page 463: Work Site And Tracks

    It is put to work as intended in this area of the site and will com- plete a variety of tasks. The machine can be moved to a different area of the same con- struction site, or to another construction site, via a road. 27.04.2020 140.5.204 Telescopic crane...

  • Page 464: Moving The Machine On Tracks

    Do not move across the slope. Move up the slope in the direc- tion of travel. Move the machine at a low speed. The [Drive slow – fast] switch is pressed to the left. In case of mounted counterweight: Make sure the ballast is secure. 140.5.204 Telescopic crane 27.04.2020...
  • Page 465 Risk of damage to machine due to too much tension in hoist NOTICE rope – Slowly and carefully tension the hoist rope. If the hoist rope tension is too high when securing the bottom hook block, machine components may be damaged. Personnel Machine operator Instructed personnel 27.04.2020 140.5.204 Telescopic crane...
  • Page 466 Adjust the tension of the hoisting rope if necessary. Slowly tilt the joystick in [Raise winch 1] direction until the hoisting rope is slightly taut. Overview The most important operating and display elements for carrying out the described instructions are: 140.5.204 Telescopic crane 27.04.2020...
  • Page 467 [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The boom is raised. Lowering the boom [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The boom is lowered. 27.04.2020 140.5.204 Telescopic crane...
  • Page 468 Set the desired travel mode via the [Drive fast - slow] switch. Depress the pedals or tilt the levers to move the machine as desired. Further notes Ä Chapter 7.12.4.6 “Locking the uppercarriage” on page 457 Ä Chapter 6.6.7 “Setting the track width” on page 266 140.5.204 Telescopic crane 27.04.2020...
  • Page 469 Operation parameters to be set The following operating parameters must be configured on the SENCON “Setup configuration” menu page for the Pick & Carry operating mode. 27.04.2020 140.5.204 Telescopic crane...
  • Page 470 The load may start to swing as a result of excessive accelera- tion or deceleration, or abrupt steering movements. This may cause the load to break the cab window or the crane may fall over and injure the machine operator or other persons. 140.5.204 Telescopic crane 27.04.2020...
  • Page 471 SENCON according to the current equipment status. The manufacturer does not recommend moving the machine without the Pick & Carry working mode. Calculating the permissible load The calculation recommendation is only valid for machines at an capacity incline up to 1.5°. 27.04.2020 140.5.204 Telescopic crane...

  • Page 472: Moving The Machine At The Work Site

    Stationary work working mode. 7.13.3.1 Working mode: Stationary work The machine is moved with the load up to the maximum permitted speed. Data Value Unit Maximum driving speed: Stationary 0.1 m/s work Maximum driving speed: Stationary 0.22 mph work 140.5.204 Telescopic crane 27.04.2020...
  • Page 473 If the load is lifted too far or the boom is extended too far on inclined ground, the maximum load capacity will be exceeded. This may cause the machine to fall over and cause serious or fatal injuries to persons. 27.04.2020 140.5.204 Telescopic crane...

  • Page 474: Stopping The Machine

    The machine can be moved. Drive slow - fast Switch position left Switch position right Lower speed and higher tractive force are Higher speed and lower tractive force are set. set. More sensitive driving is possible. 140.5.204 Telescopic crane 27.04.2020...
  • Page 475 Travel forward to the left Movement of hand levers/pedals Movement with uppercarriage position 0° Release the left hand lever/left The machine travels forward to the pedal. left. Move the right hand lever/pedal in the direction of travel. 27.04.2020 140.5.204 Telescopic crane...
  • Page 476 Movement of hand levers/pedals Movement with uppercarriage position 0° Move the left hand lever/pedal The machine turns left on the spot. against the direction of travel. Move the right hand lever/pedal in the direction of travel. 140.5.204 Telescopic crane 27.04.2020...

  • Page 477: Setting Up The Machine At The Work Site

    Always lower the load when work is interrupted. – Do not leave the cab until the load has been set down. Persons on or next to the machine will be injured due to uncontrolled load movements. 27.04.2020 140.5.204 Telescopic crane...
  • Page 478 When the load is lowered into an abyss (e.g., into a shaft or from the top of a bridge), the maximum load can be exceeded due to the additional load constituted by the rope. This is not detected by the LML. 140.5.204 Telescopic crane 27.04.2020...
  • Page 479 Make sure the rope has no slack. At low ambient temperatures, run the hoisting gear slowly to ensure that the stiff rope coils properly. Data Value Unit Low ambient temperature <0 °C Low ambient temperature <32 °F 27.04.2020 140.5.204 Telescopic crane...

  • Page 480: Raising And Lowering The Boom

    Lifting the boom [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The boom is raised. 140.5.204 Telescopic crane 27.04.2020...

  • Page 481: Retracting/Extending The Boom

    Extending the boom too far will cause the load to be lifted too far or cause the maximum lifting capacity to be exceeded. This can cause the load to fall thereby resulting in serious injury to persons. 27.04.2020 140.5.204 Telescopic crane...
  • Page 482 When a locking position is reached, the next possible configuration of the telescopic thrusters appears for 3 seconds as a [%] value in the [Telescopic thruster position indicator]. 140.5.204 Telescopic crane 27.04.2020...
  • Page 483 Lifting and lowering of the boom is pos- Retracting and extending of the boom is sible. possible. Extend telescope [Luffing down-up / Telescope in - out changeover] switch in right switch posi- tion Tilt the joystick The telescopic thrusters/secure locking unit are extended. 27.04.2020 140.5.204 Telescopic crane...
  • Page 484 The telescopic thruster is The locking process is acti- The telescopic thruster is unlocked. vated, but not yet complete. locked. Extend/retract telescope speed 0% to 100% Set the speed for the [Extend telescope]/ [Retract telescope] crane control function. 140.5.204 Telescopic crane 27.04.2020...

  • Page 485: Retracting/Extending The Boom In Emergency Operation

    Open the “Pin boom” menu page on the SENCON. Press the [Telescoping mode] quick-select button. ð A popup menu page opens on the display. The machine operator is prompted to read the operating manual and familiarize themselves with the functions of manual telescoping mode. 27.04.2020 140.5.204 Telescopic crane...
  • Page 486 Black The telescopic thruster is The secure locking unit is The secure locking unit is locked. near a securing position in secured in the relevant the lower boom section. telescopic thruster. Status: "locked and not secured" 140.5.204 Telescopic crane 27.04.2020...
  • Page 487 Determine the status of the telescopic thrusters. Secured telescopic thruster In the case of a telescopic thruster with the status "secured and not locked", see "Determining the next possible locking position" for information on how to proceed. 27.04.2020 140.5.204 Telescopic crane...
  • Page 488 5.07 16.63 8.75 28.71 The values have a tolerance range of +/- 0.02 m (+/- 0.07 ft). The securing position of the secure locking unit may be overshot by a maximum of 0.05 m (0.16 ft). 140.5.204 Telescopic crane 27.04.2020...
  • Page 489 The secure locking The secure locking unit needs to be unit needs to be extended further in retracted further in order to be order to be secured. secured. 27.04.2020 140.5.204 Telescopic crane...
  • Page 490 Push the [Luffing down-up / Telescope in - out changeover] switch to the right. ð The joystick function for retracting/extending the boom is activated. Determine the current position of the secure locking unit using the [Secure locking unit position indicator]. 140.5.204 Telescopic crane 27.04.2020...
  • Page 491 Press the [Telescopic thruster locking] quick-select button. ð The unlocking process starts. The status indicator for the [Telescopic thruster locking] quick-select button flashes. The status indicator for the [Telescopic thruster locking] quick-select button lights up yellow. The telescopic thruster is unlocked. 27.04.2020 140.5.204 Telescopic crane...
  • Page 492 ð The telescopic thruster extends or retracts. The current position of the telescopic thruster is dis- played in the [Secure locking unit position indicator]. Move the joystick to the neutral position once the value for the determined locking position has been reached. 140.5.204 Telescopic crane 27.04.2020...

  • Page 493: Move Attachment Tool

    0% to 100% Set the speed for the [Raise winch 1]/[Lower winch 1] crane control function. Raise/lower winch 2 speed 0% to 100% Set the speed for the [Raise winch 2]/[Lower winch 2] crane control function. 27.04.2020 140.5.204 Telescopic crane...
  • Page 494 If two hooks are reeved, the value [0] is set for an unloaded hook. Ä Chapter 7.15.4.3.2 “Configuring the winch reeving with two Further notes hooks installed” on page 495 140.5.204 Telescopic crane 27.04.2020...
  • Page 495 The unloaded hook must be tracked when the boom is moved. This prevents the hook from being pulled into the lifting limit switch or hitting the ground. 7.15.4.3.4 Raising and lowering the load with a winch Preconditions: 27.04.2020 140.5.204 Telescopic crane...
  • Page 496 Lift winch 1 Tilt the joystick The rope on winch 1 is wound up. The hook is raised. Lift winch 2 Tilt the joystick The rope on winch 2 is wound up. The hook is raised. 140.5.204 Telescopic crane 27.04.2020...
  • Page 497 The load must be balanced with the auxiliary: load line not taking more than half the load at any time during the lift. The LML will not be providing coverage for the line pull of the auxil- iary hoist line. 27.04.2020 140.5.204 Telescopic crane...
  • Page 498 Push the [Activate winch 2] switch to the right. ð Winch 2 is activated. Confirm the setup status. Set the operating parameters. Push the [Tilt-Up Panel Lifting] quick-select button. ð The status indicator of the quick-select icon lights up yellow. Confirm the setup status. 140.5.204 Telescopic crane 27.04.2020...
  • Page 499 The extension mode is set for the application at hand. The operation parameters for Tilt-Up Panel Lifting have been set on the SENCON. The status indicator of the [Tilt-Up Panel Lifting] quick-select icon lights up yellow. 27.04.2020 140.5.204 Telescopic crane...
  • Page 500 The extension mode is set for the application at hand. The operation parameters for Tilt-Up Panel Lifting have been set on the SENCON. The status indicator of the [Tilt-Up Panel Lifting] quick-select icon lights up yellow. 140.5.204 Telescopic crane 27.04.2020...
  • Page 501 Make sure the rope has no slack on the attachment. Tilt the joysticks simultaneously in the [Lower winch 1] and [Lower winch 2] direction. ð The load is lowered. The rope on winch 1 is tracked. 27.04.2020 140.5.204 Telescopic crane...
  • Page 502 Overview of the most important operating and display elements Lift winch 1 Tilt the joystick The rope on winch 1 is wound up. The hook is raised. Lower winch 1 Tilt the joystick The rope on winch 1 is unwound. The hook is lowered. 140.5.204 Telescopic crane 27.04.2020...

  • Page 503: Limiting The Operating Range

    This can cause serious property damage. – Always base the height limit on the highest point (1). – Before starting work, make sure the configured limit value ensures enough space from the obstacle. 27.04.2020 140.5.204 Telescopic crane...
  • Page 504 During operation with an angled tip Pulley head Boom configuration When operating with an angled tip, the safe distance of the height limit can be set to a value of 1 m (3.3 ft) below the actual obstacle value. 140.5.204 Telescopic crane 27.04.2020...

  • Page 505: Bringing The Machine Out Of Overload

    There is danger to the life of the machine operator and persons in the vicinity of the machine. The permissible load capacity has been exceeded. The following warning symbols are displayed on SENCON: 27.04.2020 140.5.204 Telescopic crane...
  • Page 506 LML bypassed with key switch and push button in the cab Red (3), flashing LML traffic light intermittent horn (4) No load torque monitoring Intermittent horn sounds: permanent signal, cannot be switched off Data recording activated 140.5.204 Telescopic crane 27.04.2020...

  • Page 507: Regenerating The Exhaust Aftertreatment System

    ð Regeneration is permitted. The engine control starts regeneration automatically as required: The engine speed is increased and is then reduced again once regeneration ends. The exhaust temperature increases during regenera- tion. 27.04.2020 140.5.204 Telescopic crane...
  • Page 508 The load status is high. Regeneration can be carried Regeneration must be carried out. out. — Regeneration is suppressed. — — — The load status is very high. The output of the diesel engine is reduced. Manual regeneration is required. 140.5.204 Telescopic crane 27.04.2020...

  • Page 509: Suppressing Regeneration

    The load status is high. Regeneration can be carried Regeneration must be carried out. out. — Regeneration is suppressed. — — — The load status is very high. The output of the diesel engine is reduced. Manual regeneration is required. 27.04.2020 140.5.204 Telescopic crane...

  • Page 510: Initiating Regeneration Manually

    Suppress exhaust aftertreatment system regeneration. Actuate the emergency stop switch. Turn off the engine with the ignition key. (The [Engine start] button is deactivated during manually initiated regeneration.) 140.5.204 Telescopic crane 27.04.2020...
  • Page 511 DEF bypass / regen switch Switch position left Switch position Center Switch position right Exhaust aftertreatment Automatic exhaust after- Automatic exhaust after- system regeneration is trig- treatment system regener- treatment system regener- gered manually. ation is permitted. ation is suppressed. 27.04.2020 140.5.204 Telescopic crane...

  • Page 512: Switching Off The Machine

    Power supply is The engine is run- refueled using the applied. ning. fuel pump. The control and dis- play elements are Electric functions Electric and Without fuel pump: non-functional. are available. hydraulic functions no function are available. 140.5.204 Telescopic crane 27.04.2020...

  • Page 513: Switch Off Engine

    The ignition is on. The SENCON is ready for operation. Engine start Press button on the right (at least 2 Press button on the right (at least 2 seconds) seconds) The engine is started. The engine is stopped. 27.04.2020 140.5.204 Telescopic crane...
  • Page 514 Power supply is The engine is run- refueled using the applied. ning. fuel pump. The control and dis- play elements are Electric functions Electric and Without fuel pump: non-functional. are available. hydraulic functions no function are available. 140.5.204 Telescopic crane 27.04.2020...

  • Page 515: Climbing Out Of The Machine

    Crane Care 7.18 Climbing out of the machine 7.18.1 Opening the seat belt Lift up the metal cover of the belt buckle. ð The metal tongue releases from the belt buckle. The seat belt is open. 27.04.2020 140.5.204 Telescopic crane...

  • Page 516: Opening/Closing The Cab Door

    Opening/closing the cab door Opening the cab door from the inside Pull the lever backward. ð The cab door is unlocked. Pull the cab door backward. ð The cab door engages the locking mechanism. The cab door is open. 140.5.204 Telescopic crane 27.04.2020...

  • Page 517: Leaving The Machine

    There is a risk of the operator slipping and falling when climbing up on down from the machine. If the uppercarriage is in an unfavorable position in relation to the undercarriage, the operator may get injured. 27.04.2020 140.5.204 Telescopic crane...

  • Page 518: Disconnecting The Energy Supply

    Open service access door with the handle. ð The service access door lifts. This process is supported by a gas spring. Press the battery disconnect switch. ð The battery disconnect switch flashes. After 10 minutes, the battery disconnect switch lighting goes out. 140.5.204 Telescopic crane 27.04.2020...

  • Page 519: Secure Machine

    The engine operating data are saved. The DEF in the lines is pumped into the tank. 7.18.5 Secure machine Secure the machine after parking it: lights warning triangle chocks 27.04.2020 140.5.204 Telescopic crane...

  • Page 520: General Settings

    Set the desired temperature using the [temperature control] button. ð The automatic air conditioning system regulates the cab inside temperature in relation to the outside temperature. Set the air distribution of the blower via the [air diffuser selector switch]. 140.5.204 Telescopic crane 27.04.2020...

  • Page 521: Setting The Auxiliary Heating System (Option)

    The electric water heater is pre-set in the factory and is regulated via the air conditioning automation. Operation of the water heating device can decrease the battery capacity. 27.04.2020 140.5.204 Telescopic crane...

  • Page 522: Setting The Radio

    – The mirrors enable you to monitor the work area. – Use the reversing camera to monitor the work area. – Observe the reversing alarm. In certain situations, the driving area cannot be seen while reversing. 140.5.204 Telescopic crane 27.04.2020...
  • Page 523 The camera system is only an aid and does not release the operator from exercising due caution. A faulty camera system can result in serious injury. A faulty camera system may be caused by the following: 27.04.2020 140.5.204 Telescopic crane...
  • Page 524 For the right side of the machine Camera 3 For the winches Camera 4 Not used The machine is equipped with a camera system that allows the operator to remotely view the areas next to and behind the machine. 140.5.204 Telescopic crane 27.04.2020...
  • Page 525 Up to four cameras can be installed on the machine. Use the [Display mode] button to switch between the following display modes: Single image Split image Image split into three sections Image split into four sections Use the [Display mode] button to select the desired mode. 27.04.2020 140.5.204 Telescopic crane...
  • Page 526 Use the [Plus]/[Minus] buttons to select the desired language. Press the [Menu] button. ð The selected language is marked with a þ. Navigate to the “EXIT” menu item using the [Plus]/[Minus] buttons. Press the [Menu] button to exit the menu item. 140.5.204 Telescopic crane 27.04.2020...
  • Page 527 Navigate to the “CONTRAST” menu item using the [Plus]/ [Minus] buttons. Press the [Menu] button. ð The current settings appear on the display. Set the desired contrast with the [Plus]/[Minus] buttons. Press the [Menu] button to exit the menu item. 27.04.2020 140.5.204 Telescopic crane...
  • Page 528 Select the camera to be mirrored with the [Plus]/[Minus] but- tons. Press the [Menu] button. ð The mirroring camera is marked with a þ. Navigate to the “BACK” menu item using the [Plus]/[Minus] buttons. Press the [Menu] button to exit the menu item. 140.5.204 Telescopic crane 27.04.2020...
  • Page 529 Navigate to the “EXIT” menu item using the [Plus]/[Minus] buttons. Press the [Menu] button to exit the menu item. Timer setup As the camera system can only be operated in “TIMER OFF” mode, no adjustments are necessary in the “TIMER SETUP” menu. 27.04.2020 140.5.204 Telescopic crane...

  • Page 530: Switching The Cab Lighting On/Off

    The inside light will only be turned on and off by the cab door if the switch is in position [I]. Close the cab door. Press the rocker switch to position [0]. ð The inside light is switched off. 140.5.204 Telescopic crane 27.04.2020...

  • Page 531: Fold Sun Visor

    ð This turns on the reading light. Press the rocker switch to position [0]. ð This turns the spotlight off. The beam can be moved by adjusting the reading light. 7.19.6 Fold sun visor The cab is equipped with a sun visor. 27.04.2020 140.5.204 Telescopic crane...

  • Page 532: Moving The Roller Shade

    Moving the roller shade The cab is equipped with a roller shade. Extending the roller shade 201604251726 Roller shade Handle Take the roller shade by the handle and pull out. Hook the roller shade into position [I]. 140.5.204 Telescopic crane 27.04.2020...

  • Page 533: Opening/Closing The Windshield

    Opening the windshield Locking button Handle Press both locking buttons at the same time. ð The windshield is unlocked. Push the handles forward. ð The front windshield is open. 27.04.2020 140.5.204 Telescopic crane...

  • Page 534: Opening/Closing The Door Window

    Press door window locking mechanism downwards. Pull the locking mechanism of the door windows back (as viewed in the direction of travel). Open the door window. Closing the door window Pull the door window forward. ð The locking mechanism engages. 140.5.204 Telescopic crane 27.04.2020...

  • Page 535: Switching Windshield Wiper On/Off

    Push the [Windshield wiper] switch to the center position. ð The windshield wiper wipes slowly. Push the [Windshield wiper] switch to the right. ð The windshield wiper wipes quickly. Push the [Windshield wiper] switch to the left. ð The windshield wiper is off. 27.04.2020 140.5.204 Telescopic crane...

  • Page 536: Switching The Windshield Washer System On/Off

    ð The windshield washer system is off. 7.20 Malfunctions 7.20.1 Possible malfunctions and faults All maintenance, inspection and troubleshooting personnel must have the appropriate qualifications for these tasks. For activities not described in detail, please contact the service partner. 140.5.204 Telescopic crane 27.04.2020...
  • Page 537 HydroClean filter contami- Contact the service partner. nated Acknowledgment required! 1011007 Hydraulic oil level too low Park machine in maintenance position immediately. Acknowledgment required! Add hydraulic oil. Various codes CAN network error Contact the service partner. possible 27.04.2020 140.5.204 Telescopic crane...
  • Page 538 Contact the service partner. The load moment limitation Check the LML values for plausibility. set incorrectly. The cab cannot be raised. The hydraulic system is Contact the service partner. defective. 140.5.204 Telescopic crane 27.04.2020...
  • Page 539 The seals are damaged. Replace the seals. leaking. The lines are loose. Tighten the fastening screws on the lines. Winch 2 is not working. Winch 2 is not activated. Push the [Release Winch 2] switch to the right. 27.04.2020 140.5.204 Telescopic crane...
  • Page 540 Diesel engine oil pressure too Switch off diesel engine immedi- ately. Check diesel engine oil level Acknowledgment required! and add engine oil as needed. Crankcase pressure too high Check crankcase breather line and clean as needed. Contact the service partner. 140.5.204 Telescopic crane 27.04.2020...
  • Page 541 ® Drain the DEF tank. Fill in new DEF ® 4334 ® pressure too low Check DEF ® fill level. ® Check DEF lines. Check DEF ® tank filter. Contact the service partner. 27.04.2020 140.5.204 Telescopic crane...
  • Page 542 Winch pressure roller not Contact the service partner. working. Noises when locking and Adjustment of the position con- Contact the service partner. securing the telescopic troller for pin boom control. thrusters (especially telescopic thruster 1) and slow speeds. 140.5.204 Telescopic crane 27.04.2020...
  • Page 543 [Telescopic thruster locking mechanism] quick-select icon flashes." Defective sensors or Set up the maintenance status. cable break. The Replace the affected sensors. semi-automatic tele- scoping mode does not detect the indi- vidual telescopic thrusters. 27.04.2020 140.5.204 Telescopic crane...
  • Page 544 Tilt the joystick in the [Retract telescope] direction until system does not unlocked. the boom is audibly pressurized. respond and the status indicator for the [Securing secure locking unit] quick- select icon flashes. 140.5.204 Telescopic crane 27.04.2020...
  • Page 545 The telescopic cyl- Push the [Activate telescopic cylinder] switch to the right. inder is not activated for this movement. The secure locking Check the status indicator in the main menu. unit is secured. 27.04.2020 140.5.204 Telescopic crane...
  • Page 546 Heat exchanger is contami- Clean the heat exchanger's cooling fins nated. with pressurized air. Refrigerant level too low. Contact air-conditioning technicians. No or insufficient heat Heat exchanger contami- Clean the heat exchanger's cooling fins output. nated. with pressurized air. 140.5.204 Telescopic crane 27.04.2020...
  • Page 547 Attention! Observe the safety instructions. Air flow insufficient because Clean or replace filter. air filter is clogged No heat or insufficient Coolant feed temperature Wait until the vehicle engine is warm heating output too low Vehicle thermostat defective Replace thermostat 27.04.2020 140.5.204 Telescopic crane...
  • Page 548 Expansion valve is stuck in open posi- Replace expansion valve. tion, or hangs Evaporator icing up Thermostat sensor at the wrong position Reposition sensor. Expansion valve, thermostat or collector Replace expansion valve, thermo- drier is defective stat or collector drier 140.5.204 Telescopic crane 27.04.2020...
  • Page 549 Excessive wear of fan motor Replace blower. System overfilled Extract refrigerant until the high- pressure display shows normal value. Insufficient refrigerant level in the system Check for leaks; fill system. 27.04.2020 140.5.204 Telescopic crane...
  • Page 550 Hydraulic oil level too low Check hydraulic oil level. or not working Add hydraulic oil as needed. Hydraulic system leaking Check working cylinder, connections and hoses for leaks. Have the fault corrected by a hydraulics specialist. 140.5.204 Telescopic crane 27.04.2020...
  • Page 551 Turn off electric motor. high Check combination cooler for soiling. Check hydraulic oil cooling system for contamination. Clean soiled cooler. 7.20.1.10 Slewing gear Fault description Cause Remedy Oil leaks in swing gear box transmis- Loose connections Tighten connections. sion 27.04.2020 140.5.204 Telescopic crane...

  • Page 552: Troubleshooting

    The system must be restarted if it takes more than 3 minutes to start up. The [Tare load] quick-select icon in the SENCON toolbar is greyed out. Turn ignition key to position [0]. ð The ignition is off. Wait a while then restart the system. 140.5.204 Telescopic crane 27.04.2020...
  • Page 553 – Disconnect the battery before starting welding work. – Do not confuse battery connections. – Dispose of old batteries as hazardous waste. The battery may explode if overheated. This can cause inju- ries and chemical burns. 27.04.2020 140.5.204 Telescopic crane...
  • Page 554 Jump cable with minimum cross-section 0.11 sq.in Turn off the battery disconnect switch. Remove the battery cover. Donor battery Machine battery Connect the positive poles (+) of the donor battery and the machine battery with a suitable jump cable. 140.5.204 Telescopic crane 27.04.2020...
  • Page 555 Loosen the jump cable on the negative pole. Replace the battery cover. 7.20.2.3 Working in emergency operation The hydraulic power unit (option) can be used to complete all movements of the machine in emergency operation should the engine fail. 27.04.2020 140.5.204 Telescopic crane...
  • Page 556 Stop the movement if necessary. Activate the [emergency stop] switch in the case of an emer- gency. Ending Emergency Operation Press the [Release hydraulic power unit] switch to the left. ð The emergency pump is deactivated. 140.5.204 Telescopic crane 27.04.2020...
  • Page 557 Setting up the machine via emergency control The emergency control function can be used to complete the fol- lowing tasks if the Setup remote radio control is out of order. Bolt/unbolt the counterweight Extend/retract the ballasting cylinder 27.04.2020 140.5.204 Telescopic crane...
  • Page 558 Ä Chapter 9.7.2 “Unloading the stabilized machine” on page 628 Requirement: The emergency control is activated. The left and right ballasting cylinders are extended. Extending outrigger cylinders via Extend the outriggers in accordance with the specifications emergency control for lifting the machine. 140.5.204 Telescopic crane 27.04.2020...
  • Page 559 The outrigger cylinder is extended. The outrigger cylinder is retracted. Emergency control: left front out- rigger cylinder Pull lever toward you Push lever away from you The outrigger cylinder is extended. The outrigger cylinder is retracted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 560 Ä Chapter 6.6.9 “Ballasting the machine” on page 305 Further notes Ä Chapter 6.7.7 “Removing the ballast” on page 403 Ä Chapter 6.7.8 “Partially ballasting the machine” on page 405 140.5.204 Telescopic crane 27.04.2020...
  • Page 561 Push and hold the lever down The right ballasting cylinder is extended. The right ballasting cylinder is retracted. 7.20.2.4.5 Bolting/unbolting the counterweight To bolt or unbolt the counterweight you must comply with the speci- fications for ballasting the machine. 27.04.2020 140.5.204 Telescopic crane...
  • Page 562 Push and hold the lever up Push and hold the lever down The counterweight is unbolted. The counterweight is bolted. 7.20.2.4.6 Deactivating emergency control Deactivate the emergency control function. Close the electrical switch cabinet. Close the service door. 140.5.204 Telescopic crane 27.04.2020...
  • Page 563 ð Fault number SPN 1011007 is displayed. Park the machine in the control position immediately. Check the hydraulic oil level. Add hydraulic oil. Ä Table 11 “Overview of status messages” on page 537 Further notes Maintenance: Adding hydraulic oil 27.04.2020 140.5.204 Telescopic crane...
  • Page 564 50% extension (EM2, EM4, EM5, EM6, EM7). As time passes, the machine may no longer be able to find the positions for securing or locking the secure locking unit or the boom and the control will switch to fault mode. Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 565 Emergency release screw for T2 M6 x 250 mm Emergency release screw for T3 M6 x 220 mm Emergency release screw for T4 M6 x 170 mm Emergency release screw for T5 M6 x 150 mm 27.04.2020 140.5.204 Telescopic crane...
  • Page 566 Extending all telescopic thrusters 50% each. Extending all telescopic thrusters 100% each. If the access openings for the emergency release cannot be reached in this way, contact the service technician. Option 1 Telescopic thrusters T1 to T5 are 50% extended. 140.5.204 Telescopic crane 27.04.2020...
  • Page 567 Attaching hoisting slings to the telescopic thruster Attach the hoisting slings to the telescopic thruster to be unlocked. T5: Attaching the hoisting sling to Attach the hoisting slings to the anti-twist devices to pull out tele- the anti-twist devices scopic thruster T5. 27.04.2020 140.5.204 Telescopic crane...
  • Page 568 T4 to T1. devices Attach the hoisting slings around the anti-twist devices on the left and right-hand sides. Attach the edge guard. Attach the hoisting slings to the auxiliary vehicle. 140.5.204 Telescopic crane 27.04.2020...
  • Page 569 Fig. 35: Positions of the locking bolt in the access opening Locking bolt locked Locking bolt free for emergency release 27.04.2020 140.5.204 Telescopic crane...
  • Page 570 Use the auxiliary vehicle and hoisting slings to pull out the telescopic thruster until the locking bolt in the access opening has reached the emergency release position. Use a tool such as a wooden beam to check that the locking bolt can move freely. 140.5.204 Telescopic crane 27.04.2020...
  • Page 571 ð The locking bolt is unlocked. Use the emergency release screw to screw in the right locking bolt on the same telescopic thruster in the same way. ð The telescopic thruster is unlocked. The telescopic thruster can be pushed back. 27.04.2020 140.5.204 Telescopic crane...
  • Page 572 Check the position of the locking bolt. Readjust the telescopic thruster. Move the locking bolt into the position for emer- gency release. 7.20.2.7.6 Pushing back a telescopic thruster which has been released in an emergency Area for positioning using the auxiliary vehicle 140.5.204 Telescopic crane 27.04.2020...
  • Page 573 Push back the remaining telescopic thrusters in the same way. ð All telescopic thrusters are fully inserted. 7.20.2.7.8 Dismantling the telescopic thruster The telescopic thrusters are dismantled by the service technician. Contact the service technician. 27.04.2020 140.5.204 Telescopic crane...
  • Page 574 It is easiest to break the window panel at the bottom edge. Completely break the window panel. Leave the cab through the opening you have made. Emergency exit Shown Meaning SEBO no. Emergency exit label 187970 140.5.204 Telescopic crane 27.04.2020...

  • Page 575: Maintenance

    Maintenance Crane Care Maintenance Content for this chapter/section will follow in the next version of the operating manual. 27.04.2020 140.5.204 Telescopic crane...

  • Page 576: Transport

    If the machine slips during transport, this could cause an acci- dent. A machine slipping can result in injury. Danger of accident from pivoting uppercarriage L WARNING – Lock the uppercarriage. During transport, the uppercarriage may pivot in an uncon- trolled manner because of inertia forces. 140.5.204 Telescopic crane 27.04.2020...
  • Page 577 Safeguard the machine and its working equipment against unintentional movements. Ensure that all-round visibility is good. Agree hand signals with the banksman and observe them. Use the reversing camera when reversing. 27.04.2020 140.5.204 Telescopic crane...

  • Page 578: Data Of The Transported Goods

    9.2.2.1 Overall machine with counterweight The lifting data applies to the following machine configuration: 2 x winch Fly boom SA80.2 with fly boom extension SA70.2 80 t hook Counterweight, 35 t 3-grouser base plates 900 mm 140.5.204 Telescopic crane 27.04.2020...
  • Page 579 Transport Crane Care Data Value Unit 1350 mm 53.1 in 2 x 22.2 t 2 x 48,942.0 lb 9,477.0 mm 373.1 in minimum 10,000 27.04.2020 140.5.204 Telescopic crane...
  • Page 580 9.2.2.2 Overall machine without counterweight The lifting data applies to the following machine configuration: 2 x winch Fly boom SA80.2 with fly boom extension SA70.2 80 t hook Counterweight, 0 t 3-grouser base plates 900 mm 140.5.204 Telescopic crane 27.04.2020...
  • Page 581 Transport Crane Care Data Value Unit 120 mm 4.7 in 2 x 6.5 t 2 x 14,330.0 lb 10,113 mm 398.1 in minimum 10,000 27.04.2020 140.5.204 Telescopic crane...
  • Page 582 2 x 73,413.0 lb 9.2.2.3 Overall machine without counterweight and without track wheels The lifting data applies to the following machine configuration: 2 x winch Fly boom SA80.2 with fly boom extension SA70.2 80 t hook Counterweight, 0 t 140.5.204 Telescopic crane 27.04.2020...
  • Page 583 Transport Crane Care Data Value Unit 200 mm 7.78 in 2 x 4.3 t 2 x 9,497 lb 10,072 mm 396.5 in minimum 10,000 27.04.2020 140.5.204 Telescopic crane...

  • Page 584: Means Of Transport

    Steps and walkway gratings are folded in or dismounted for transport. Therefore, when climbing into and out of the machine, there is an increased risk of falling and sustaining injuries. Personnel Machine operator Instructed personnel 140.5.204 Telescopic crane 27.04.2020...
  • Page 585 Use the grip handle to enter the cab. Have a second person remove the ladder. Closing the cab door from the inside Pull the lever backward. Push the cab door forward until it locks into place. 27.04.2020 140.5.204 Telescopic crane...

  • Page 586: Leaving The Machine

    Have a second person position a ladder at the machine so the ladder is easy to access from the machine's cab door. Open the cab door. Use the grip handle to exit the cab. Lock the cab door. Remove the ladder. 140.5.204 Telescopic crane 27.04.2020...

  • Page 587: Loading The Machine

    The machine may suffer damage if positioned or used on unsuitable ground with insufficient soil strength. Pressure exerted on the ground by When stabilized, the fully ballasted machine exerts a maximum the stabilized machine pressure on the ground via the outrigger pads. 27.04.2020 140.5.204 Telescopic crane...
  • Page 588 Open the “Setup” menu page on the SENCON. Press the [Ballasting mode] quick-select button. ð The status indicator of the quick-select icon lights up yellow. The engine is switched off. The Setup remote radio control is used to control the machine during setup. 140.5.204 Telescopic crane 27.04.2020...
  • Page 589 Indicate the danger through visual and audible warning signals. People within the range of motion may be crushed and seri- ously injured. Fully unfolding the outrigger cylin- ders Locking bar Stabilizing cylinders Remove the locking bar of a outrigger cylinder. 27.04.2020 140.5.204 Telescopic crane...
  • Page 590 [I]. Press the push button [Horn/release remote radio control] on the remote radio control. ð The remote radio control is ready for use. The engine can be started via the remote radio control. 140.5.204 Telescopic crane 27.04.2020...
  • Page 591 Observe the uppercarriage position of the machine. – Take note of the colored marking on the outrigger cylin- ders and the remote radio control. When using the Setup remote radio control, the wrong out- rigger cylinders may move. 27.04.2020 140.5.204 Telescopic crane...
  • Page 592 Transport Crane Care Positioning the outrigger pads Remove the outrigger pads from their storage location. Outrigger pad Stabilizing cylinders Position the outrigger pads vertically underneath the out- rigger cylinders. Mounting the outrigger pad Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 593 The left rear outrigger cylinder is extended. retracted. Extend/retract right rear outrigger cylinder Push and hold the lever up Push and hold the lever down The right rear outrigger cylinder is The right rear outrigger cylinder is extended. retracted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 594 The machine is placed on the track wheel car- Installing or removing the track wheel carriers riers Loading or unloading the machine onto/from the Folding in or unfolding the outrigger cylinders transport vehicle Changing the track width 140.5.204 Telescopic crane 27.04.2020...
  • Page 595 Transport Crane Care Changing the fastening position of the outrigger cylinders from P1 to Bolt in fastening position P1 Remove the bolt from fastening position P1. 27.04.2020 140.5.204 Telescopic crane...
  • Page 596 [Extend/retract rear left outrigger cylinder] lever until the out- rigger cylinder has reached fastening position P2. Mount and secure the bolt in fastening position P2. Repeat these steps to change the fastening position of the remaining outrigger cylinders from P1 to P2. 140.5.204 Telescopic crane 27.04.2020...
  • Page 597 Lift the machine to the specified lifting height: Alternately move the outrigger cylinders piece by piece. Specifications for lifting or low- The following combinations are available for supporting or lowering ering the machine the machine: 27.04.2020 140.5.204 Telescopic crane...
  • Page 598 Stabilizing cylinders label Shown Meaning SEBO no. To provide assistance, the outrigger cylinders are labeled in 247088 the same colors as on the remote control. 9.6.2.2 Switching off the Setup remote radio control Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 599 9.6.2.3.1 Disconnecting the hydraulic supply Disabling hydraulic clamping Requirement: The engine is switched off. Hydraulic clamping enabled Hydraulic clamping disabled Place the lever of the hydraulic clamping in position [II]. ð Hydraulic clamping is disabled. 27.04.2020 140.5.204 Telescopic crane...
  • Page 600 Plate Lock nut Bolts wedge Screw the lock nuts to the track wheel carrier plate. Holding the lock nuts with a wrench, undo the bolts alter- nately and in increments. ð The wedge is released. 140.5.204 Telescopic crane 27.04.2020...
  • Page 601 Fig. 36: Overview: Location of the hydraulic connections for the right and left track wheel carrier Hydraulic connections for the travel drive hydraulics and hydraulic clamping, rear side of the undercarriage Release the quick-change couplings. Blank the quick-change coupling with the cover. 27.04.2020 140.5.204 Telescopic crane...
  • Page 602 Transport Crane Care 9.6.2.3.2 Slinging the track wheel carriers Installing Mount and secure one included edge guard to the crawler track. 140.5.204 Telescopic crane 27.04.2020...
  • Page 603 Transport Crane Care Lifting point Use the lifting equipment provided to attach the track wheel carrier to the lifting points. 9.6.2.3.3 Removing the track wheel carrier's mechanical fuse Requirement: 27.04.2020 140.5.204 Telescopic crane...
  • Page 604 Lower the outrigger cylinders until the cross members are no longer under load. Do not fully lower the track wheel carrier. Extend the cross members until they are flush against the round steel rod. Use a hammer and crow bar to loosen the retainers. 140.5.204 Telescopic crane 27.04.2020...
  • Page 605 If two functions are assigned on the joystick, the relevant switch must be in the correct position in order to carry out the respective function. Further notes Ä Chapter 7.15.2 “Retracting/extending the boom” on page 481 27.04.2020 140.5.204 Telescopic crane...
  • Page 606 The machine may tip if subject to load on one side only during attachment or removal of the track wheel carriers. This can cause death or serious injury. Incorrect Correct 140.5.204 Telescopic crane 27.04.2020...
  • Page 607 Park the transport vehicle for the track wheel carrier at the specified distance next to the machine. Park the transport vehicle parallel to the track wheel carrier. Data Value Unit 5000 mm 196.9 in Removing the first track wheel car- riers Requirement: 27.04.2020 140.5.204 Telescopic crane...
  • Page 608 Ensure that the track wheel carrier does not bend. ð The track wheel carrier is removed from the cross member. Place the track wheel carrier on the transport vehicle. Remove the lifting equipment. Remove the edge guard. 140.5.204 Telescopic crane 27.04.2020...
  • Page 609 Park the transport vehicle for the track wheel carrier at the specified distance next to the machine. Park the transport vehicle parallel to the track wheel carrier. Data Value Unit 5000 mm 196.9 in 27.04.2020 140.5.204 Telescopic crane...
  • Page 610 Ensure that the track wheel carrier does not bend. ð The track wheel carrier is removed from the cross member. Place the track wheel carrier on the transport vehicle. Remove the lifting equipment. 140.5.204 Telescopic crane 27.04.2020...
  • Page 611 Switch on and enable the remote radio control. Place the machine onto the wooden beams. Alternately retract the outrigger cylinders piece by piece. Specifications for lifting or low- The following combinations are available for supporting or lowering ering the machine the machine: 27.04.2020 140.5.204 Telescopic crane...
  • Page 612 Ä Chapter 9.6.2.1.7 “Lifting the machine” on page 597 Extend/retract all outrigger cylin- ders Push and hold the lever up Push and hold the lever down All outrigger cylinders are extended. All outrigger cylinders are retracted. 140.5.204 Telescopic crane 27.04.2020...
  • Page 613 The left front outrigger cylinder is extended. retracted. Extend/retract right front outrigger cylinder Push and hold the lever up Push and hold the lever down The right front outrigger cylinder is The right front outrigger cylinder is extended. retracted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 614 Only retract the outrigger cylinder until the outrigger pad can be removed. Remove the locking bracket and the spring washers. Remove the outrigger pad. Completely retract the outrigger cylinder. Repeat these steps to remove the remaining outrigger pads. 140.5.204 Telescopic crane 27.04.2020...
  • Page 615 Transport Crane Care 9.6.2.8.2 Changing the fastening position of the outrigger cylinder Mounting the adapter Adapter Outrigger pad Take the adapter out of the tool box. Fit the adapter into the outrigger pad. 27.04.2020 140.5.204 Telescopic crane...
  • Page 616 [Extend/retract rear left outrigger cylinder] lever until the out- rigger cylinder is lowered into the adapter. Changing the fastening position of the outrigger cylinders from P2 to Bolt in fastening position P2 Remove the bolt from fastening position P2. 140.5.204 Telescopic crane 27.04.2020...
  • Page 617 [Extend/retract rear left outrigger cylinder] lever until the out- rigger cylinder is fully retracted. Repeat these steps to change the fastening position of the remaining outrigger cylinders from P2 to P1. Removing the adapter Adapter Outrigger pad Remove the adapter from the outrigger pad. 27.04.2020 140.5.204 Telescopic crane...
  • Page 618 The left front outrigger cylinder is extended. retracted. Extend/retract right front outrigger cylinder Push and hold the lever up Push and hold the lever down The right front outrigger cylinder is The right front outrigger cylinder is extended. retracted. 140.5.204 Telescopic crane 27.04.2020...
  • Page 619 Removing the locking bar of a outrigger cylinder Completely fold in the outrigger cylinder. Secure the folded-in outrigger cylinder with the locking bar. Repeat these steps to fold in and secure the remaining out- rigger cylinders. 27.04.2020 140.5.204 Telescopic crane...

  • Page 620: Moving The Machine Onto The Transport Vehicle

    The boom is fully retracted. The bottom hook block is secured against swinging on the uppercarriage. The boom angle is 20°. Push the [Release travel mode ]switch to the right. Press the [Drive slow – fast] switch to the left. 140.5.204 Telescopic crane 27.04.2020...

  • Page 621: Lifting The Machine Onto The Transport Vehicle

    – Only attach the machine and all accessory parts at the defined lifting points. If the machine or accessories are lifted incorrectly, the load could fall. This can cause serious injury. 27.04.2020 140.5.204 Telescopic crane...
  • Page 622 The machine can be lifted onto or off the transport vehicle with or without ballast. Tools Auxiliary crane Ladder 9.6.4.1 Lifting the ballasted machine Preconditions: The counterweight is properly secured with the safety chains. The counterweight is locked. 140.5.204 Telescopic crane 27.04.2020...
  • Page 623 Fasten the sling gear to the lifting points. Lift the machine. Set the machine down at its destination. Lifting point label Shown Meaning SEBO no. Secure attachment 186792 Lift the machine only at the marked points and with suit- able slings. SE 186792 27.04.2020 140.5.204 Telescopic crane...
  • Page 624 Lift the machine only at the marked points and with suit- able slings. SE 186792 9.6.4.3 Lifting a machine that is not ballasted without track wheel carriers Preconditions: The machine is stabilized or rests on a suitable support. 140.5.204 Telescopic crane 27.04.2020...
  • Page 625 Set the machine down at its destination. Lifting point label Shown Meaning SEBO no. Secure attachment 186792 Lift the machine only at the marked points and with suit- able slings. SE 186792 Ä Chapter 9.2.2 “Lifting data” on page 578 Further notes 27.04.2020 140.5.204 Telescopic crane...

  • Page 626: Securing The Machine For Transport

    The Setup ballast setup mode with preset The Setup ballast setup mode with preset operation parameters is activated. operation parameters is deactivated. The minimum limit value of the working radius The operation parameters can be changed. is restricted. 140.5.204 Telescopic crane 27.04.2020...
  • Page 627 If an additional safeguard needs to be attached to the machine, make sure the machine will not be damaged by it. Lashing point label Shown Meaning SEBO no. Label of the point where the machine can be lashed 186793 SE 186793 27.04.2020 140.5.204 Telescopic crane...

  • Page 628: Unloading The Machine

    Do not change the boom setting while the machine is sta- bilized. If the machine is stabilized by the lifting device in order to adjust the track, the lifting device may become damaged by adjusting the boom. 140.5.204 Telescopic crane 27.04.2020...
  • Page 629 Stabilize the machine. 9.7.2.1.1 Setting the operating mode Operation parameters to be set Symbol for operating parameters Value to be All selectable <=0.1 m/s Setup ballast according to applied values current setup status of the machine 27.04.2020 140.5.204 Telescopic crane...
  • Page 630 Indicate the danger through visual and audible warning signals. People within the range of motion may be crushed and seri- ously injured. Fully unfolding the outrigger cylin- ders Locking bar Stabilizing cylinders Remove the locking bar of a outrigger cylinder. 140.5.204 Telescopic crane 27.04.2020...
  • Page 631 [I]. Press the push button [Horn/release remote radio control] on the remote radio control. ð The remote radio control is ready for use. The engine can be started via the remote radio control. 27.04.2020 140.5.204 Telescopic crane...
  • Page 632 The engine can be started. Switch remote radio control on/off Turn rotary switch to position [0] Turn rotary switch to position [I] The remote radio control is deactivated. The remote radio control is activated. A brief signal tone sounds. 140.5.204 Telescopic crane 27.04.2020...
  • Page 633 The machine is placed on the track wheel car- Installing or removing the track wheel carriers riers Loading or unloading the machine onto/from the Folding in or unfolding the outrigger cylinders transport vehicle Changing the track width 27.04.2020 140.5.204 Telescopic crane...
  • Page 634 Remove the outrigger pads from their storage location. Outrigger pad Stabilizing cylinders Position the outrigger pads vertically underneath the out- rigger cylinders. Mounting the adapter Adapter Outrigger pad Take the adapter out of the tool box. 140.5.204 Telescopic crane 27.04.2020...
  • Page 635 Place the outrigger pad with the adapter vertically on the ground under the outrigger cylinder. Tilt and hold upward the [Extend/retract rear left outrigger cylinder] lever until the out- rigger cylinder is lowered into the adapter. 27.04.2020 140.5.204 Telescopic crane...
  • Page 636 Tilt and hold downward the [Extend/retract rear left outrigger cylinder] lever until the out- rigger cylinder is fully retracted. Repeat these steps to change the fastening position of the remaining outrigger cylinders from P1 to P2. 140.5.204 Telescopic crane 27.04.2020...
  • Page 637 Transport Crane Care Removing the adapter Adapter Outrigger pad Remove the adapter from the outrigger pad. Mounting the outrigger pad Requirement: 27.04.2020 140.5.204 Telescopic crane...
  • Page 638 The left rear outrigger cylinder is extended. retracted. Extend/retract right rear outrigger cylinder Push and hold the lever up Push and hold the lever down The right rear outrigger cylinder is The right rear outrigger cylinder is extended. retracted. 140.5.204 Telescopic crane 27.04.2020...
  • Page 639 The right front outrigger cylinder is The right front outrigger cylinder is extended. retracted. 9.7.2.1.6 Lifting the machine Overview: Lifting height of the out- rigger cylinders Data Value Unit 550 mm 21.6 in 3600 mm 141.0 in 27.04.2020 140.5.204 Telescopic crane...
  • Page 640 Tilt and hold downward the [Extend/retract rear right outrigger cylinder] and the [Extend/retract front right outrigger cylinder] levers at the same time until the right outrigger cylinders are at the same height as the left outrigger cylinders. 140.5.204 Telescopic crane 27.04.2020...
  • Page 641 9.7.2.2 Driving the transport vehicle away Fully lower the cargo bed of the transport vehicle. Move the transport vehicle out of the work area. 9.7.2.3 Preparing to mount the track wheel carrier Requirement: 27.04.2020 140.5.204 Telescopic crane...
  • Page 642 If two functions are assigned on the joystick, the relevant switch must be in the correct position in order to carry out the respective function. Ä Chapter 7.15.2 “Retracting/extending the boom” on page 481 Further notes 140.5.204 Telescopic crane 27.04.2020...
  • Page 643 The machine may tip if subject to load on one side only during attachment or removal of the track wheel carriers. This can cause death or serious injury. Incorrect Correct 27.04.2020 140.5.204 Telescopic crane...
  • Page 644 Park the transport vehicle for the track wheel carrier at the specified distance next to the machine. Park the transport vehicle parallel to the track wheel carrier. Data Value Unit 5000 mm 196.9 in 140.5.204 Telescopic crane 27.04.2020...
  • Page 645 Transport Crane Care Slinging the track wheel carriers Installing Mount and secure one included edge guard to the crawler track. 27.04.2020 140.5.204 Telescopic crane...
  • Page 646 Transport Crane Care Lifting point Use the lifting equipment provided to attach the track wheel carrier to the lifting points. 140.5.204 Telescopic crane 27.04.2020...
  • Page 647 Lift the track wheel carrier toward the cross members on the undercarriage. Align the cross members with the track wheel carrier: Tilt the respective outrigger cylinder lever upward or downward. ð The outrigger cylinder in question is extended or retracted. 27.04.2020 140.5.204 Telescopic crane...
  • Page 648 Ensure that the track wheel carrier does not bend. ð The track wheel carrier is mounted to the cross members. Mounting the holders Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 649 Transport Crane Care The track wheel carrier is attached to the lifting points. Holder Mount the holders to the track wheel carrier. Remove the hoisting gear from the track wheel carrier. Remove the edge guard. 27.04.2020 140.5.204 Telescopic crane...
  • Page 650 Park the transport vehicle for the track wheel carrier at the specified distance next to the machine. Park the transport vehicle parallel to the track wheel carrier. Data Value Unit 5000 mm 196.9 in 140.5.204 Telescopic crane 27.04.2020...
  • Page 651 Slightly lift the boom and uncoil the hoisting rope. Repeat the process until the track wheel carrier rests completely on the cross member. Ensure that the track wheel carrier does not bend. ð The track wheel carrier is mounted to the cross members. 27.04.2020 140.5.204 Telescopic crane...
  • Page 652 The track wheel carrier is attached to the lifting points. Holder Mount the holders to the track wheel carrier. Remove the hoisting gear from the track wheel carrier. Remove the edge guard. 9.7.2.6 Establishing the hydraulic supply Connecting the hydraulic couplings Requirement: 140.5.204 Telescopic crane 27.04.2020...
  • Page 653 Open the covers of the quick-change couplings. Fig. 38: Overview: Location of the hydraulic connections for the right and left track wheel carrier Hydraulic connections for the travel drive hydraulics and hydraulic clamping, rear side of the undercarriage Connect the quick-change couplings. 27.04.2020 140.5.204 Telescopic crane...
  • Page 654 Loosen the lock nuts and turn them back against the heads. The hydraulic clamping does not work when the lock nuts are tightened. Mount the covers on the attachment shafts of the track wheel carriers. 140.5.204 Telescopic crane 27.04.2020...
  • Page 655 Switch on and enable the remote radio control. Place the machine onto the track wheel carriers: Alternately retract the outrigger cylinders piece by piece. Specifications for lifting or low- The following combinations are available for supporting or lowering ering the machine the machine: 27.04.2020 140.5.204 Telescopic crane...
  • Page 656 Continue retracting alternating cylinders until the machine rests on a suitable support or is placed on the track wheel carriers. 140.5.204 Telescopic crane 27.04.2020...
  • Page 657 The machine is placed on the track wheel car- Installing or removing the track wheel carriers riers Loading or unloading the machine onto/from the Folding in or unfolding the outrigger cylinders transport vehicle Changing the track width 27.04.2020 140.5.204 Telescopic crane...
  • Page 658 Transport Crane Care Changing the fastening position of the outrigger cylinders from P2 to Bolt in fastening position P2 Remove the bolt from fastening position P2. 140.5.204 Telescopic crane 27.04.2020...
  • Page 659 P1. Mount and secure the bolt in fastening position P1. Repeat these steps to change the fastening position of the remaining outrigger cylinders from P2 to P1. 27.04.2020 140.5.204 Telescopic crane...
  • Page 660 Only retract the outrigger cylinder until the outrigger pad can be removed. Remove the locking bracket and the spring washers. Remove the outrigger pad. Completely retract the outrigger cylinder. Repeat these steps to remove the remaining outrigger pads. 140.5.204 Telescopic crane 27.04.2020...
  • Page 661 Removing the locking bar of a outrigger cylinder Completely fold in the outrigger cylinder. Secure the folded-in outrigger cylinder with the locking bar. Repeat these steps to fold in and secure the remaining out- rigger cylinders. 27.04.2020 140.5.204 Telescopic crane...

  • Page 662: Moving The Machine Off The Transport Vehicle

    [Lower hook] direction when the load hook is resting on the ground. Safety distance of the load hook Data Value Unit when the limit shutdown is Safety distance between the load hook bypassed and pulley head 140.5.204 Telescopic crane 27.04.2020...

  • Page 663: Lifting The Machine Off The Transport Vehicle

    Therefore, when attaching the machine to the lifting points, there is an increased risk of falling and sustaining inju- ries. Ä Chapter 9.6.4 “Lifting the machine onto the transport vehicle” Further notes on page 621 27.04.2020 140.5.204 Telescopic crane...

  • Page 664: Disposal

    Environmental damage due to improper disposal NOTICE Only have a suitable disposal company dispose of the machine. Failure to properly dispose of the machine at the end of its service life can result in environmental harm. 140.5.204 Telescopic crane 27.04.2020...

  • Page 665: Appendix

    UW counter- Rear ballast [t] Attachment Offset [°] Config code weight [t] 35.0 HA-S 856331 21.0 HA-S 856231 HA-S 856131 35.0 HA-S 855331 21.0 HA-S 855231 HA-S 855131 HA-S 854131 35.0 HA-S 356331 21.0 HA-S 356231 27.04.2020 140.5.204 Telescopic crane...
  • Page 666 156399 Setup ballast 106198 35.0 SA15 156351 35.0 SA15 156352 35.0 SA15 156353 35.0 156341 35.0 156342 35.0 156343 35.0 156335 35.0 856335 21.0 856235 856135 35.0 855335 855135 35.0 356335 21.0 356235 356135 35.0 355335 140.5.204 Telescopic crane 27.04.2020...

  • Page 667: Tightening Torques

    Slewing ring Track rollers Swing gear box, travel drives and travel gears Winch installations All the bolts for the following connections: – Cab console – Cab – Base frame – Cab adjustment – Base frame – Engine 27.04.2020 140.5.204 Telescopic crane...
  • Page 668 65.8 12.9 51.7 77.5 52.5 77.5 10.9 76.7 114.2 12.9 133.3 83.3 123.3 10.9 121.7 181.7 12.9 142.5 212.5 127.5 191.7 10.9 186.7 281.7 12.9 218.3 329.2 10.9 12.9 10.9 12.9 10.9 12.9 10.9 12.9 1108 140.5.204 Telescopic crane 27.04.2020...

  • Page 669: Rotary Connection

    1521 2315 10.9 2167 3298 12.9 2535 3859 1957 2998 10.9 2788 4269 12.9 3262 4995 11.4.3 Rotary connection Bolt Tightening torque Dimensions Strength class Zinc flake coating Black phosphated [Nm] [Nm] 10.9 Not permissible 2600 27.04.2020 140.5.204 Telescopic crane...

Table of Contents