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SERVICE/MAINTENANCE MANUAL
This manual has been prepared for and is considered part of -
The serial number of the crane is the only method the Manitowoc Crane Care Lattice
Team has of providing you with correct parts and service information.
Always furnish serial number of crane and its attachments when ordering parts
or discussing service problems with your Manitowoc distributor or the Manitowoc
Crane Care Lattice Team.
©2016 Manitowoc
Published 01-29-16, Control # 251-01
10000A-1
Model Number
XXXXXRef
Serial Number
This Manual is Divided into the following Sections:
SAFETY SECTION
SECTION 1
REFERENCE MATERIALS
SECTION 2
TEST PROCEDURES
SECTION 3
GENERAL
SECTION 4
POWER TRAIN
SECTION 5
HYDRAULIC SYSTEM
SECTION 6
HOIST SYSTEM
SECTION 7
BOOM HOIST SYSTEM
SECTION 8
SWING SYSTEM
SECTION 9
TRAVEL SYSTEM
SECTION 10
ELECTRICAL SYSTEM
SECTION 11
AIR CONDITIONER
SECTION 12
TRANSLIFTER SYSTEM
SECTION 13
TROUBLESHOOTING
NOTICE
To prevent death or serious injury:
Avoid unsafe operation and maintenance.
Crane and attachments must be operated and maintained by trained
and experienced personnel. Manitowoc is not responsible for qualifying
these personnel.
Do not operate or work on crane or attachments without first reading
and understanding instructions contained in Operator Information
Manual and Service Manual supplied with crane and applicable
attachments.
Store Operator Information Manual and Service Manual in operator's
cab.
If Operator Information Manual or Service Manual is missing from cab,
contact your Manitowoc distributor for a new one.

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Summary of Contents for Manitowoc 10000A-1

  • Page 1 TROUBLESHOOTING NOTICE The serial number of the crane is the only method the Manitowoc Crane Care Lattice Team has of providing you with correct parts and service information. Always furnish serial number of crane and its attachments when ordering parts or discussing service problems with your Manitowoc distributor or the Manitowoc Crane Care Lattice Team.
  • Page 2 THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH...
  • Page 3 TABLE OF CONTENTS SAFETY REFERENCE MATERIALS MAINTENANCE STANDARDS TEST PROCEDURES GENERAL WORK STANDARD POWER TRAIN HYDRAULIC SYSTEM HOIST SYSTEM BOOM HOIST SYSTEM SWING SYSTEM TRAVEL SYSTEM 10. ELECTRIC SYSTEM 11. AIR CONDITIONER 12. TRANSLIFTER SYSTEM 13. TROUBLESHOOTING Published 01-29-16, Control #251-01 10000A-1...
  • Page 4 10000A-1 Published 01-29-16, Control #251-01...
  • Page 5 PIN, BUSHING, SPRING, LINING AND SHEAVE ............ 2-1 2.1.2 TRAVEL DEVICE ....................... 2-8 PERFORMANCE STANDARD AND TEST PROCEDURE ......... 2-15 2.2.1 OPERATING SPEED ......................2-17 2.2.2 HYDRAULIC PRESSURE ....................2-18 2.2.3 SWING BEARING ......................2-22 Published 01-29-16, Control #251-01 11000-1 / 10000E-1 10000A-1...
  • Page 6 CONSTRUCTION OF THE RADIATOR ..............4-30 4.4.2 REPLACEMENT ORDER OF RADIATOR CORE ............ 4-31 DEF/AdBlue SCR SYSTEM ® ....................4-32 4.5.1 DEF/AdBlue TANK ® ......................4-37 4.5.2 INDUCEMENT CONTROL SYSTEM ................4-40 10000A-1 Published 01-29-16, Control #251-01 11000-1 / 10000E-1...
  • Page 7 ..............6-33 7. BOOM HOIST SYSTEM APPARATUS AND COMPONENTS LOCATION ............7-2 CONSTRUCTION AND FUNCTION .................. 7-4 7.2.1 HYDRAULIC SCHEMATIC ....................7-4 7.2.2 RAISING BOOM ......................... 7-5 7.2.3 NEUTRAL (HOLDING BOOM) ..................7-6 Published 01-29-16, Control #251-01 11000-1 / 10000E-1 10000A-1...
  • Page 8 ....................10-24 10.1.3 LOCATION AND USE OF FUSE ................... 10-162 10.1.4 WIPER CONTROL RELAY ..................... 10-167 10.1.5 PRESSURE SWITCH (FOR TRAVEL MOTION DETECT) ........10-168 10.1.6 PRESSURE SWITCH (FOOT BRAKE) ............... 10-169 10000A-1 Published 01-29-16, Control #251-01 11000-1 / 10000E-1...
  • Page 9 ..............10-333 10.3.5 SPECIFICATIONS OF MAIN CONTROLLER INPUT/OUTPUT ......10-334 10.3.6 ARRANGEMENT OF MAIN CONTROLLER CONNECTOR PIN ......10-348 10.3.7 ADJUSTMENT OF MAIN CONTROLLER ..............10-364 10.3.8 CONTROLLER MALFUNCTION EMERGENCY MEASURES ......10-369 Published 01-29-16, Control #251-01 11000-1 / 10000E-1 10000A-1...
  • Page 10 LOWERING THE TRANSLIFTER ................. 12-4 12.3 REMOTE CONTROL SWITCH BOX ................. 12-5 13. TROUBLESHOOTING 13.1 ENGINE ............................13-1 13.2 WINCH SYSTEM ........................13-3 13.3 SWING SYSTEM ........................13-8 13.4 TRAVELING SYSTEM ......................13-11 10000A-1 Published 01-29-16, Control #251-01 11000-1 / 10000E-1...