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Manitowoc 12000-1 Operating/Service/Maintenance Manual
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SERVICE/MAINTENANCE MANUAL
This manual has been prepared for and is considered part of -
The serial number of the crane is the only method the Manitowoc Crane Care Lattice
Team has of providing you with correct parts and service information.
Always furnish serial number of crane when ordering parts or discussing service
problems with your Manitowoc distributor or the Manitowoc Crane Care Lattice Team.
©2016 Manitowoc
Published 07-15-16, Control # 254-01
12000-1/12000E-1
Model Number
1200Ref
Serial Number
This Manual is Divided into the following Sections:
SAFETY SECTION
SECTION 1
REFERENCE MATERIALS
SECTION 2
TEST PROCEDURES
SECTION 3
GENERAL
SECTION 4
POWER TRAIN
SECTION 5
HYDRAULIC SYSTEM
SECTION 6
HOIST SYSTEM
SECTION 7
BOOM HOIST SYSTEM
SECTION 8
SWING SYSTEM
SECTION 9
TRAVEL SYSTEM
SECTION 10
ELECTRICAL SYSTEM
SECTION 11
AIR CONDITIONER
SECTION 12
TRANSLIFTER SYSTEM
SECTION 13
TROUBLESHOOTING
NOTICE
To prevent death or serious injury:
Avoid unsafe operation and maintenance.
Crane and attachments must be operated and maintained by trained
and experienced personnel. Manitowoc is not responsible for qualifying
these personnel.
Do not operate or work on crane or attachments without first reading
and understanding instructions contained in Operator Information
Manual and Service Manual supplied with crane and applicable
attachments.
Store Operator Information Manual and Service Manual in operator's
cab.
If Operator Information Manual or Service Manual is missing from cab,
contact your Manitowoc distributor for a new one.

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Summary of Contents for Manitowoc 12000-1

  • Page 1 TROUBLESHOOTING NOTICE The serial number of the crane is the only method the Manitowoc Crane Care Lattice Team has of providing you with correct parts and service information. Always furnish serial number of crane when ordering parts or discussing service problems with your Manitowoc distributor or the Manitowoc Crane Care Lattice Team.
  • Page 2 THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH...
  • Page 3: Troubleshooting

    TABLE OF CONTENTS SAFETY REFERENCE MATERIALS MAINTENANCE STANDARDS TEST PROCEDURES GENERAL WORK STANDARD POWER TRAIN HYDRAULIC SYSTEM HOIST SYSTEM BOOM HOIST SYSTEM SWING SYSTEM TRAVEL SYSTEM 10. ELECTRIC SYSTEM 11. CONNECTOR LAYOUT 12. AIR CONDITIONER 13. TRANSLIFTER SYSTEM 14. TROUBLESHOOTING Published 07-15-16, Control # 254-01...
  • Page 4 Published 07-15-16, Control # 254-01...
  • Page 5 ....................1-1 1.1.1 CRANE OUTSIDE DIMENSION ..................1-1 1.1.2 CRANE SPECIFICATION, PERFORMANCE ............1-2 1.1.3 CRANE WORKING RANGES ..................1-4 12000-1 DIMENSION, WEIGHT OF EACH COMPONENT ........1-7 1.2.1 BASE MACHINE ........................ 1-7 1.2.2 COUNTERWEIGHT ......................1-9 1.2.3 ATTACHMENT ........................1-11 12000-1 CLAMSHELL RATED LOADS (OPTION) ............
  • Page 6 ....................4-32 4.5.1 DEF/AdBlue TANK ® ......................4-37 4.5.2 INDUCEMENT CONTROL SYSTEM ................4-40 5. HYDRAULIC SYSTEM LOCATION OF MAIN HYDRAULIC COMPONENTS ........... 5-3 5.1.1 COMPONENTS LOCATION ON THE HYDRAULIC SCHEMATIC ..... 5-3 12000-1 / 12000E-1 Published 07-15-16, Control # 254-01...
  • Page 7 ..................5-30 5.2.4 OIL FLOW FROM No.8 PUMP ..................5-34 5.2.5 OIL FLOW FROM No.5 AND No.6 PUMPS (12000-1 : STD. / 12000E-1 : OPT.) ................5-42 VALVE ............................5-44 6. HOIST SYSTEM APPARATUS AND LOCATION OF COMPONENTS ............ 6-1 CONSTRUCTION AND FUNCTION ..................
  • Page 8 10.1.6 PRESSURE SWITCH (FOOT BRAKE) ............... 10-33 10.1.7 PRESSURE SENSOR ...................... 10-34 10.1.8 INCLINATION SENSOR ....................10-37 10.1.9 BUZZER UNIT ........................10-38 10.1.10 RELAY BOX ......................... 10-39 10.1.11 RELAY BOX ......................... 10-50 12000-1 / 12000E-1 Published 07-15-16, Control # 254-01...
  • Page 9 CONTROLLER MALFUNCTION EMERGENCY MEASURES ......10-245 11. CONNECTOR LAYOUT 12. AIR CONDITIONER 12.1 NAME OF THE AIR CONDITIONER PARTS ..............12-1 12.2 ELECTRIC WIRING DIAGRAM ..................12-7 12.3 PARTS ILLUSTRATION ......................12-8 Published 07-15-16, Control # 254-01 12000-1 / 12000E-1...

This manual is also suitable for:

12000e-1