Manitowoc MAX-ER 16000 Operator's Manual
  1. Manuals
  2. Brands
  3. Manitowoc Manuals
  4. Construction Equipment
  5. 16000
  6. Operator's manual

Manitowoc MAX-ER 16000 Operator's Manual

Hide thumbs Also See for MAX-ER 16000:
Table of Contents

Advertisement

Quick Links

Download this manual
Manitowoc 16000
Operator Manual
®
Hanging MAX-ER
Attachment

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MAX-ER 16000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Manitowoc MAX-ER 16000

Summary of Contents for Manitowoc MAX-ER 16000

  • Page 1 Manitowoc 16000 Operator Manual ® Hanging MAX-ER Attachment...
  • Page 3 The serial number of the crane and applicable attachments (i.e. luffing jib, MAX-ER ) is the only method your Manitowoc dealer or the Manitowoc Crane Care Lattice Team has of providing you with correct parts and service information. The serial number is located on a crane identification plate attached to the operator’s cab and each attachment.
  • Page 4 THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH...

  • Page 5: Table Of Contents

    Manitowoc Dealer........
  • Page 6 TABLE OF CONTENTS 16000 HANGING MAX-ER® OPERATOR MANUAL Boom Disassembly Safety ............2-25 General.
  • Page 7 Automatic Boom Stop Adjustment ........... . 6-3 Manitowoc...
  • Page 8 TABLE OF CONTENTS 16000 HANGING MAX-ER® OPERATOR MANUAL Maximum Boom Angle ............6-3 Operation .
  • Page 9 Manitowoc Dealer........
  • Page 10 16000 HANGING MAX-ER® OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 1-ii Published 04-17-17, Control # 067-11...

  • Page 11: Section 1

    Figure 1-2 for the following description. The MAX-ER Attachment has a hanging counterweight If you are the new owner of a Manitowoc crane, please assembly which supplements the crane’s counterweight. register it with Manitowoc Crane Care so we can contact you Added counterweight increases the crane’s capacity and the...

  • Page 12: Identification And Location Of Components

    INTRODUCTION 16000 HANGING MAX-ER® OPERATOR MANUAL IDENTIFICATION AND LOCATION OF COMPONENTS Item Description 16000 Crawler Crane Physical Boom Stop Boom #58 Load Block Hook and Weight Ball Upper Boom Point Lower Boom Point Boom Top Wire Rope Guide Boom Straps Load Lines Boom Hoist Equalizer Boom Hoist Wire Rope...
  • Page 13 Capacity Section of Operator Information Manual for counterweight requirements. Drum Identification Rigging Winch (in boom butt) Load Drum (in boom butt) Load Drum Load/Luffing Drum (in boom butt) Mast Hoist Boom Hoist HM1-2c FIGURE 1-2 continued Manitowoc Published 04-17-17, Control # 067-11...

  • Page 14: Max-Er Outline Dimensions

    INTRODUCTION 16000 HANGING MAX-ER® OPERATOR MANUAL MAX-ER OUTLINE DIMENSIONS NOTE: See Crane Operator Manual for outline Dimension Item dimensions of crane. 43 ft 11 in (13,39 m) at 11 m Working Position 50 ft 2 in (15,29 m) at 13 m Working Position 56 ft 6 in (17,22 m) at 15 m Working Position 27 ft 11-1/2 in (8,50 m) HM1-3...

  • Page 15: English And Metric Conversions

    Meters Per Second 0.4470 Feet Per Minute Line Speed Meters Per Minute m/min 0.3048 VOLUME Cubic Yard Cubic Meter 0.7646 Bucket Capacity Cubic Foot Cubic Meter 0.0283 Cubic Inch Pump Displacement Cubic Centimeter 16.3871 Manitowoc Published 04-17-17, Control # 067-11...

  • Page 16: Manitowoc Dealer

    Go to Dealer Locator. For questions about this manual or the 16000 crane, contact your Manitowoc dealer. If you do not know the contact Follow the on-screen prompts to locate your Manitowoc information for your dealer, locate the Manitowoc dealer dealer.

  • Page 17: Section 2

    Disassembly Precaution ............2-25 Manitowoc...
  • Page 18 16000 HANGING MAX-ER® OPERATOR MANUAL Personnel Handling Policy ............2-26 Pedestal/Barge Mounted Cranes .

  • Page 19: Continuous Innovation

    Used with the safety alert symbol, indicates a hazardous manual is subject to change without notice. If you are in situation which, if not avoided, could result in minor or doubt about any procedure, contact your Manitowoc dealer moderate injury. or the Manitowoc Crane Care Lattice Team.
  • Page 20 SAFETY INFORMATION 16000 HANGING MAX-ER® OPERATOR MANUAL Crush Hazards Cut or Crush Hazards Electrocution Hazard Cut Hazard Explosion Hazard Fall Hazard FIGURE 2-1 Published 04-17-17, Control # 067-11...
  • Page 21 Oil Level Hydraulic Pump Drive Oil Level Fluid Symbols Flying Object Hazards Falling Boom Hazards (Crush Hazard) Overhead Obstruction Hazard Falling Load Hazards (Crush Hazard) Power Line Hazard (Electrocution) Fire Extinguisher FIGURE 2-1 continued Manitowoc Published 04-17-17, Control # 067-11...
  • Page 22 SAFETY INFORMATION 16000 HANGING MAX-ER® OPERATOR MANUAL Personal Fall Protection Sound Power Level Read Manual Pressure Cleaning Tire Pressure (if applicable) Pressure Release Hazard FIGURE 2-1 continued Published 04-17-17, Control # 067-11...

  • Page 23: Safety And Information Signs

    Ordering Signs Order replacement safety and information signs from your Maintaining Signs Manitowoc dealer. The crane owner/user shall make sure that all safety and When ordering a sign, give the crane model number, the information signs are legible and installed at the proper crane serial number, and the name and part number of the locations on the crane.
  • Page 24 SAFETY INFORMATION 16000 HANGING MAX-ER® OPERATOR MANUAL A10740-26 Counterweight Boxes Have Non-Skid Surface Operator’s Platform Ladder Behind Enclosure Stairway (2 places) Stairway (2 places) Carbody and Carbody Counterweights Have Alternate Location Grated Non-Skid Surfaces of Stairway (2 places) Platforms (Walkways) WARNING Trip Hazard! Use caution when walking on carbody counterweights...

  • Page 25: Crane Access Points

    A s s e m b l y i n S e c t i o n 4 o f t h i s m a n u a l f o r other work. Falling from any height could result in instructions. serious injury or death. Manitowoc has provided stairways, ladders, and platforms at GETTING ON OR OFF CRANE the locations shown in Figure 2-2.

  • Page 26: Operator Manual/Capacity Chart Storage

    Crush Hazard! not match the serial numbers of the crane or attachment, To prevent personnel from being crushed by swinging contact your Manitowoc dealer for the proper manual or capacity charts. crane, deploy swing radius barrier before operating crane. Do not operate crane or attachment if proper Capacity Chart is not in cab.

  • Page 27: Deploying Swing Radius Barrier

    (5) as shown in View A. Rotate barrier arms (1) inward and install pins (2, View C) in shipping position. Form a safety perimeter by attaching user supplied high visibility rope or ribbon to hooked ends of extension arms. Manitowoc Published 04-17-17, Control # 067-11...

  • Page 28: Safe Operating Practices

    National Standard, or in any other applicable federal, state, planners, rigging personnel, and job site personnel in safe or local laws. operation. Manitowoc cannot foresee all hazards that will Operator training and qualification is crane owner’s arise in the field; therefore, safety remains responsibility responsibility.
  • Page 29 Apply all brakes and locking devices. used is the correct one for the cranes configuration (boom length, load line reeving, counterweight, etc.). Move all controls to off. 11. The operator shall verify that: Manitowoc 2-11 Published 04-17-17, Control # 067-11...

  • Page 30: Handling Load

    NOTE: Capacity charts for Manitowoc cranes show the and the like. total weight of freely suspended loads for various boom and jib lengths and operating radii.

  • Page 31: Lifting/Moving Load

    All personnel are clear of the swing radius of the Wood blocking or steel plates used under the jack crane’s counterweight. pads or floats must be: Free of defects Strong enough to prevent crushing, bending, or shear failure Manitowoc 2-13 Published 04-17-17, Control # 067-11...

  • Page 32: Multiple Load Line Operation

    Engage the luffing hoist pawl when operating with Manitowoc authorizes multiple load line operation for those the luffing jib at a fixed radius. applications requiring it, provided the following steps are...

  • Page 33: Signals

    If communication is disrupted, indicator(s). operator shall stop all crane movements. Manitowoc recommends that each load line be equipped Signals to the operator must be in accordance with the with an anti two-block device. standard...

  • Page 34: Safety Devices

    • Always tag-out any faulty safety device and place a Manitowoc provides the following operational aids on its warning tag in the cab stating that the crane is out of cranes, either as standard equipment or optional equipment.

  • Page 35: Category 2 Operational Aids

    Boom Angle or Radius Indicator A designated signal person shall watch the load, the Temporary alternative measures if inoperative or drums, and the counterweight and provide necessary malfunctioning: hand or voice signals to the crane operator. Manitowoc 2-17 Published 04-17-17, Control # 067-11...

  • Page 36: Assembling, Disassembling, Or Operating Crane Near Electric Power And Transmission Lines

    WARNING dangerous. Electrocution Hazard! Set-Up and Operation Manitowoc cranes are not equipped with all features required to operate within OSHA 29CFR1926.1408, Table During crane use, assume that every line is energized A clearances (found in OSHA document) when the power (“hot”...

  • Page 37: Electrocution Hazard Devices

    (dust, dirt, moisture, etc.). The a b s o l u t e l y n e c e s s a r y t o l e a v e t h e c a b , J U M P Manitowoc 2-19...

  • Page 38: Refueling

    Safety information in this publication is intended only as a for any evidence of damage and all damaged parts are guide to assist qualified maintenance personnel in safe repaired or replaced as authorized by Manitowoc or your maintenance. Manitowoc cannot foresee all hazards that Manitowoc dealer.
  • Page 39 Stop the engine, wait until the pressure drops and the coolant cools, then slowly and before entering tight areas (such as carbody openings) containing high voltage components. remove the cap. Manitowoc 2-21 Published 04-17-17, Control # 067-11...

  • Page 40: Environmental Protection

    ENVIRONMENTAL PROTECTION 28. Unless authorized in writing by Manitowoc, do not alter the crane in any way that affects the crane’s Dispose of waste properly! Improperly disposing of waste performance (to include welding, cutting, or burning of can threaten the environment.
  • Page 41 16000 HANGING MAX-ER® OPERATOR MANUAL SAFETY INFORMATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 2-23 Published 04-17-17, Control # 067-11...
  • Page 42 SAFETY INFORMATION 16000 HANGING MAX-ER® OPERATOR MANUAL A10415 View A WRONG – DANGEROUS! and there is No Blocking If Boom is Off Ground Under Boom Sections... and Supported by Straps... Boom will COLLAPSE when Lower Pins are Removed! View B WRONG –...

  • Page 43: Boom Disassembly Safety

    Crane can tip or boom can collapse if excess boom is cantilevered. Never cantilever more boom than allowed in When removing pins from boom sections, stand clear of pins rigging drawings or capacity charts. being removed. Even though the boom is resting on Manitowoc 2-25 Published 04-17-17, Control # 067-11...

  • Page 44: Personnel Handling Policy

    50 percent of the rated capacity conditions. for the radius and configuration of the crane. Use of a Manitowoc crane to handle personnel is acceptable • The crane is uniformly level within one percent of level provided: grade and located on a firm footing.
  • Page 45 • Hoisting personnel within 20 ft (6 m) of a power line that signs must be in place and legible. We also urge Manitowoc is up to 350 kV or within 50 ft (15 m) of a power line that...

  • Page 46: Pedestal/Barge Mounted Cranes

    If bolting carbody to foundation, contact your on barge. Manitowoc distributor for recommended bolt pattern and for type and quantity of bolts to be Manitowoc does not permit use of a truck crane on a used. barge, ship or floating platform. FIGURE 2-8...
  • Page 47 When Parked Carbody Tie-Downs Carbody Curbing Foundation Foundation NOTE: Manitowoc does not permit traveling with load. FIGURE 2-9 FIGURE 2-10 Crawler-mounted crane working on a timbered area of the barge, ship, or floating platform with the crawlers ® RINGER (crawler...

  • Page 48: Capacity Charts

    16000 HANGING MAX-ER® OPERATOR MANUAL Capacity Charts must be taken into account for safe operation on a barge, ship, or floating platform. Manitowoc provides two types of Capacity Charts for a crane mounted on a barge or other supporting structure under static conditions. WARNING...

  • Page 49: Crane Inspection

    • Boom down with guylines. Failing to take these steps can result in shock load or side load damage to the boom and mast. • Counterweight Manitowoc 2-31 Published 04-17-17, Control # 067-11...
  • Page 50 SAFETY INFORMATION 16000 HANGING MAX-ER® OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 2-32 Published 04-17-17, Control # 067-11...

  • Page 51: Section 3

    Wind Conditions ..............3-12 Manitowoc...
  • Page 52 16000 HANGING MAX-ER® OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 3-ii Published 04-17-17, Control # 067-11...
  • Page 53 16000 HANGING MAX-ER® OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES THIS SECTION STARTS ON THE NEXT PAGE Manitowoc Published 04-17-17, Control # 067-11...

  • Page 54: Standard Hand Signals For Controlling Crane Operations

    OPERATING CONTROLS AND PROCEDURES 16000 HANGING MAX-ER® OPERATOR MANUAL STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS The following standard hand signals comply with ASME B30.5-2014 Table 3-1 Standard Hand Signals For Controlling Crane Operations M100118 M100119 M100120 M100121 M100122 M100123 M100124 M100125 M100126...
  • Page 55 EXTEND BOOM (Telescoping Boom)—One Hand Signal. One fist in front of chest with thumb tapping chest. RETRACT BOOM (Telescoping Boom)—One hand signal. One fist in front of chest, thumb pointing outward and heel of fist tapping chest. Manitowoc Published 04-17-17, Control # 067-11...

  • Page 56: Control Symbols Identification

    OPERATING CONTROLS AND PROCEDURES 16000 HANGING MAX-ER® OPERATOR MANUAL CONTROL SYMBOLS IDENTIFICATION The following symbols are used on the remote control. HM3-2 Counterweight, Hanging Energize (turn on) STOP Cylinder — Extend Stop, Emergency Cylinder — Retract Set-Up (remote) FIGURE 3-1 COUNTERWEIGHT REQUIREMENTS Remote Control Mounted on Beam Assembly WARNING...

  • Page 57: Max-Er Set-Up Mode

    (Figure 3-5). The flashing prompt indicates the remote control is communicating properly. HM3-5 Hanging MAX-ER Remote Control OFF FUNCTION MODE SCREEN HM3-4 RCL Working Screen FIGURE 3-4 Hanging MAX-ER Set-Up Mode Icon FIGURE 3-3 Manitowoc Published 04-17-17, Control # 067-11...

  • Page 58: Operating Remote Control

    OPERATING CONTROLS AND PROCEDURES 16000 HANGING MAX-ER® OPERATOR MANUAL MAX-ER OPERATING MODE The drum, swing, and travel controls operate in the same manner for hanging MAX-ER operation as they do for standard crane operation. See Section 3 in the Crane Operator Manual for operation of the controls.

  • Page 59: Main Display

    Inspect the limit switch lever and actuating lever for available. See Mast Stop Limit Switch operation freedom of movement. procedure. Confirm Fault #27, Mast Stop Retracted, is active on the crane display when the mast stop limit switch is tripped at 26 Manitowoc Published 04-17-17, Control # 067-11...

  • Page 60: Mast Stop Retracted Fault Procedure

    OPERATING CONTROLS AND PROCEDURES 16000 HANGING MAX-ER® OPERATOR MANUAL Mast Stop Retracted Fault Procedure Verify the mast stop position information screen is not available on the front console crane display. NOTE: The Mast Stop Limit Switch applies to software The MAX-ER mast stop limit switch will trigger crane version M002066 or newer.

  • Page 61: Diagnostic Screen

    Backhitch Counterweight Lifting Cylinder Displays counterweight lifting cylinder position (%): • 100% = Fully Extended • 0% = Fully Retracted Also displays extend and retract pressure (psi or bar) FIGURE 3-10 Manitowoc Published 04-17-17, Control # 067-11...

  • Page 62: Operating Precautions

    (see tipping or structural failure of attachment. MAX-ER Operating Mode topic in this section). Manitowoc assumes that a qualified crane operator will Hanging counterweight assembly will not rise be used to operate the 16000 with hanging MAX-ER.

  • Page 63: Operation

    Connect Beam to Counterweight – SEQUENCE 1 in Section 4 of this manual. Position boom at desired angle within range given in swing and travel specifications chart. Do not raise boom Manitowoc 3-11 Published 04-17-17, Control # 067-11...

  • Page 64: Leaving Crane Unattended

    OPERATING CONTROLS AND PROCEDURES 16000 HANGING MAX-ER® OPERATOR MANUAL CONNECT HANGING COUNTERWEIGHT TO CRANE Wind adversely affects lifting capacity and stability. The For instructions, see Connect Beam to Crane – result could be loss of control over the load and crane, even SEQUENCE 2 in Section 4 of this manual.

  • Page 65: Section 4

    Connect Beam to Crane — SEQUENCE 1 ........4-51 Manitowoc...
  • Page 66 16000 HANGING MAX-ER® OPERATOR MANUAL Connect Beam to Counterweight — SEQUENCE 1 ......4-56 Connect Beam to Counterweight —...

  • Page 67: General Set-Up And Installation

    Optional boom ladders (stored in boom butt) are available boom. from Manitowoc. If your crane has ladders, see Section 3 of Crane Operator Manual for instructions. For set-up and installation of the luffing jib, see the instructions in Section 4 of the Luffing Jib Operator Manual.

  • Page 68: Max-Er Weights

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL See “Liftcrane Boom with Mast” capacity chart • All crane components are properly blocked and to determine how much boom can be raised. secured so they cannot shift or fall off trailers. A hold-back force is required to raise and lower the fixed •...

  • Page 69: Blocked Crawlers

    • Lift against chords only, never against lacings • Use nylon lifting slings. If wire rope or chain slings are used, install protective covering (such as sections of rubber tire) between slings and chords Manitowoc Published 04-17-17, Control # 067-11...
  • Page 70 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL M4-3b Lift View A M4-3a View B M4-3c Shipping Position View C WNE16T On Current Production Units, Item Working (11) and Cable (WNE16T) are on Position Inboard Side of Rotating Bed M4-3e M4-3g Node 6 View E...

  • Page 71: Assemble Fixed Mast

    If possible, install the thinnest shim between both NOTE For Node-6 electrical connections with Mast Stop sides of mast butt and pervious shim. Limit Switch, reference Figure 4-4 for cranes with software version M002066 or newer. Manitowoc Published 04-17-17, Control # 067-11...
  • Page 72 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Node-6 Electrical Connections For MAX-ER With Mast Stop Limit Switch 6a (behind) View B 6b (behind) View A Legend for Figure 4-4 Item Component Description Node 6 Front of Rotating Bed View C Receptacle W66 W66 Shorting Plug w/ Dust Cap Drum 1 in Boom Butt...

  • Page 73: Node-6 Configuration With Mast Stop Limit Switch

    Connect electric cable (2c, View B) from the boom butt receptacle (4a). to receptacle (2a). Connect electric cable (2d, View C) to electric cable (4c). Connect terminating plug (2e, View B) to electric cable (2d). Manitowoc Published 04-17-17, Control # 067-11...
  • Page 74 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL P1957 P1958 Stored P1241a View C View B Lift View D M4-4a View A View E P1241 M4-4b View F 70 ft (21 m) See View C Lift M4-4c View G See View B FIGURE 4-5 Published 04-17-17, Control # 067-11...

  • Page 75: Remove Top From Shipping Position

    Retaining Pin with Snap Pin (2 places) Pin with Safety Pin (2 places) Mast Top Fork Fixed Pin (2 places) Equalizer Hooked Connector Lifting Lug (4 places) Insert — 20 ft (6 m) Mast Top Manitowoc Published 04-17-17, Control # 067-11...
  • Page 76 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL View A Lift M4-5a View B View B Lift M4-5b View C P1958 3 and 4 View D See View C Lift M4-5c View E Lift M4-5d View F See View D FIGURE 4-6 4-10 Published 04-17-17, Control # 067-11...

  • Page 77: Install 40 Ft (12 M) Insert

    Lifting Lug (4 places) Insert — 20 ft (6 m) Insert — 40 ft (12 m) Pin with Safety Pin (2 places) Fixed Pin (2 places) Mast Top Hooked Connector Boom Hoist Equalizer Manitowoc 4-11 Published 04-17-17, Control # 067-11...
  • Page 78 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Working Position Lift Shipping Position M4-6a View A Shipping Lift Position M4-6b Item Description Mast Stop M4-6b Pin with Cotter Pins (2 places) Bracket Strut Wire Rope Guide Pin with Snap Pin Link View B Working...

  • Page 79: Raise Mast Stops

    Lower wire rope guide (5) to working position. Raise mast stop to working position. Pin links to wire rope guide. Raise strut (4) to working position and pin to mast stop with pin (2). Manitowoc 4-13 Published 04-17-17, Control # 067-11...
  • Page 80 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL M4-7a View A2 Working Position An assist crane must be used to lower mast to angles greater than 156°. View A1 Shipping Position 156° Maximum LOCATION A Typical 6 Places M4-7b LOCATION B View B1 Typical 2 Places M4-7c...

  • Page 81: Connect Mast Straps

    Pin link (7) in storage position. connectors. d. Remove pin (3, View B1) from butt end of links (6). Connect cable (W37) to receptacle on load pin (9b) and to cable on live mast. Manitowoc 4-15 Published 04-17-17, Control # 067-11...
  • Page 82 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL 3 and 4 Shipping Position HM421d View B Straps and Links Stored on 3 and 4 Beam Assembly Working Position M4-7d View A Typical 2 Places HM421f View C Storage Position M4-7b Item Description HM421e Counterweight Strap...

  • Page 83: Raise Fixed Mast

    (see Note) NOTE No counterweight — carbody or crane — is required to raise the fixed mast. NOTE Assist crane and equalizer must be traveled to dimension A once mast is out of way. Manitowoc 4-17 Published 04-17-17, Control # 067-11...

  • Page 84: Calibrate Mast Stop With Position Sensor

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Calibrate Mast Stop with Position Sensor Perform Pre-Raising Checks Calibrate the mast stop, as follows, before the mast is raised Perform the following pre-raising checks and correct any to the point that the mast stops contact the mast stop pins on defects before raising fixed mast.
  • Page 85 16000 HANGING MAX-ER® OPERATOR MANUAL SET-UP AND INSTALLATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 4-19 Published 04-17-17, Control # 067-11...
  • Page 86 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL P1241 View A M4-8a Edge of Crawler View B Center of P1241a Block Circled numbers match steps in raising procedure. View C P1959 View D M4-8b Approximately Indicator 0.958 ft (0,292 m) View E Arrow Green...

  • Page 87: Raise Fixed Mast Using Assist Crane As Holdback

    Do not allow wire rope to jump off sheaves (in mast and equalizer) or otherwise become fouled. 18. Install boom (View H). See Install Boom topic in this section for instructions. Manitowoc 4-21 Published 04-17-17, Control # 067-11...
  • Page 88 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL P1241 View A M4-8a View B Circled numbers match P1241a steps in raising procedure. View C 65° Maximum View D P1959 M4-9a View E M4-8d Approximately Indicator 0.958 ft (0,292 m) Arrow Indicator Green Line...

  • Page 89: Raise Mast Using Boom As Holdback

    Indicator rods are flush with ends of indicator tubes 11. Slowly haul in mast hoist wire rope to raise mast until • Indicator arrow (on display) is in line with green line straps are taut. Manitowoc 4-23 Published 04-17-17, Control # 067-11...

  • Page 90: Check Mast Stop Pressure

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Check Mast Stop Pressure Each mast stop has a hydraulic pressure gauge (see WARNING Figure 4-13). Explosion Hazard! Check both gauges WEEKLY. The gauges should read 200- 2 8 0 ps i ( 1 3 . 8 - 1 9 . 3 b a r ) d e p e n d i n g o n o u t s i d e a i r Mast stop cylinders are equipped with nitrogen pre- temperature.
  • Page 91 16000 HANGING MAX-ER® OPERATOR MANUAL SET-UP AND INSTALLATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 4-25 Published 04-17-17, Control # 067-11...
  • Page 92 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL DO NOT RAISE WIRE ROPE GUIDE. It will hit mast when boom is raised. A10740-18c M4-11a View A Blocking Blocking Item Description Boom butt View B Insert — 40 ft (12 m) with Sheaves in Top End Fixed Pin Hooked Connector Pin with Safety Pin...

  • Page 93: Install Boom

    Coupler-assist tool (View C) can be used to (7b) in boom butt. Thoroughly clean couplers. connect the large couplers. Connect hydraulic hoses (7a, View D) to couplers (6c) on left side of rotating bed. Continued on page 4-31. Manitowoc 4-27 Published 04-17-17, Control # 067-11...
  • Page 94 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL WNE16T WN20 P2281 On Current Production Units, Item (10), Cable (WN20), and Cable (WNE16T) are on Inboard Side of Rotating Bed View A Right Side of Rotating Bed Node 6 M4-3f Item Description Shorting Plug with Protective Cap WNE16T...
  • Page 95 Safety Pin Motor Pilot Anti-Cavitation High Pressure Case Drain View C Views D and E are from Crane Looking Forward P2263a View D P2264a View E View F P2262a From Front FIGURE 4-15 continued Manitowoc 4-29 Published 04-17-17, Control # 067-11...
  • Page 96 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL View C View A A10740-18c M4-13a View B If Equipped Item Description Insert — 40 ft (12 m) with Sheaves in Top End Insert — 40 ft (12 m) with Equalizer Rail Insert —...

  • Page 97: Assemble Remaining Boom Sections

    Lift insert (2, View C) into position in front of insert (1). d. Install both bottom connecting pins (8, View B). Lift with slings from assist crane attached to four lifting Disconnect slings. lugs on insert. Manitowoc 4-31 Published 04-17-17, Control # 067-11...
  • Page 98 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL #58, 12 m (39.4 FT) MAX-ER Insert with Storable Equalizer Rails CONFIGURED FOR USE WITH 16000 WIND ATTACHMENT Boom Straps and Links Stored in Inboard Position (2 places) Removable Strap Bracket in Working Position (6 places) Boom Straps and Links Stored in Inboard Position Equalizer Rail in Stored...
  • Page 99 Boom Straps and Links Stored in Outboard Position Equalizer Rail in Working Position (2 places) Equalizer Rail in Working Position (2 places) FIGURE 4-18 Manitowoc 4-33 Published 04-17-17, Control # 067-11...
  • Page 100 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Lift Here A11388 A11543 Lift Here Operating Position Shipping Position Shipping Position View A Operating Position View B Stored Operating Position View C M4-14 Holes A Holes B View D M4-9b View E Stored Installed 11a in Hole A...
  • Page 101 Hoist just enough to support wire rope guide and remove pin (7) from shipping position. Remove and store pins (14) securing equalizer to rails. Raise wire rope guide to operating position. Manitowoc 4-35 Published 04-17-17, Control # 067-11...
  • Page 102 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL A11543-1 Luffing Jib Straps, Links, and all Hardware Must be Collars Toward Inside A11543-2 Removed if Luffing Jib is Not Used of Boom Sections View B View A Shipping Position Working Position M4-14 Stored Item...

  • Page 103: Connect Boom Straps

    Connect straps (1, View A) at top end of butt and each suspension, see procedure on next page. insert, as follows: Remove pins (3, View B) and rotate links (4) to working position (View A). Manitowoc 4-37 Published 04-17-17, Control # 067-11...
  • Page 104 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL M4-16 Stored Holes BOTTOM Holes 255.9 ft (78 m) and 275.6 ft (84 m) and 393.7 ft (120 m) Boom 374.0 ft (114 m) Boom 295.3 ft (90 m) Boom Figure 4-20 for List of Item Numbers Stored Holes...

  • Page 105: Install Intermediate Suspension

    W h e n t h e b o o m i s r a i s e d , t h e b o om s t r a ps l i ft t h e intermediate suspension into position to support the inserts. Manitowoc 4-39...
  • Page 106 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL A11388-4,5,6 View B 2 Places View A Legend Item Description Boom Top Lower Boom Point Lifting Holes Pin with Cotter Pins Pin with Cotter Pins Pin (long) with End Plates and Hex Screws Pin (short) with End Plate and Hex Screws (used only with Extended Upper Boom Point) Keeper Plate...

  • Page 107: Install Standard Upper Boom Point

    Do not rest weight of entire boom on standard upper mm) high. boom point. Structural damage will occur. If installed, remove pins (6 or 6a, View C) with end plates and keeper plates (7) from boom top (1). Manitowoc 4-41 Published 04-17-17, Control # 067-11...
  • Page 108 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Stored P2320 View D View A View F View E Item Description Boom Top P2321 Pin (long) with End Plates and Hex Screws Pin (short) with End Plate and Hex Screws Keeper Plate Pin with Cotter Pins Link Lifting Lug...

  • Page 109: Perform Pre-Raising Checks

    See Load Line Reeving instructions in this section for proper  Automatic boom stop properly installed. Must be routing and reeving of load lines. adjusted after boom is raised.  Crane and attachment properly lubricated.  Wind within allowable limits for operation. Manitowoc 4-43 Published 04-17-17, Control # 067-11...
  • Page 110 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL A1284 Item Description Item Description Wire Rope Guide Lower Boom Point Weight Extended Upper Boom Point (lower sheaves) Lift Plate Standard Upper Boom Point Load Block Extended Upper Boom Point (upper sheave) Weight Block-Up Limit Switch Lift Block...
  • Page 111 16000 HANGING MAX-ER® OPERATOR MANUAL SET-UP AND INSTALLATION Single Part Reeving Multiple Part Reeving Dead Ended at Upper Boom Point A11993 FIGURE 4-24 continued Manitowoc 4-45 Published 04-17-17, Control # 067-11...
  • Page 112 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Item Description Beam Assembly Beam Insert View A Lifting Lug (6 on beam assembly) 36.1 ft (11 m) Lifting Lug (4 on each insert) Working Position Lifting Slings (user furnished) Stand Lift Pin with Retaining Pin and Cotter Pins Blocking View B...

  • Page 113: Install Hanging Counterweight Assembly

    Determine beam length based on your lifting requirements: Make sure beam inserts (2) are positioned as shown in • 36.1 ft (11 m) Working Position (View A) View F. • 42.7 ft (13 m) Working Position (View B) Manitowoc 4-47 Published 04-17-17, Control # 067-11...
  • Page 114 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Lift TRAY ONLY HM4-20a View C HM4-20b Outboard View A View B Item Description Item Description Counterweight Tray Lifting Lug (4 each box) Internal Counterweight Box Ladder Rung Lifting Lug (4 each box) Locating Lug (8 on tray) Counterweight Box Locating Lug (4 each counterweight box)

  • Page 115: Assemble Hanging Counterweight

    The remote control must also be turned on in the detailed information. function mode screen of the main display • Lifting lugs (5) and locating lugs (7 and 8) will center boxes on tray and on each other Manitowoc 4-49 Published 04-17-17, Control # 067-11...
  • Page 116 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL P2444 1 or 2 P2442 HM4-21b RAISE LOWER View A View C View B HM4-21a Stored Stored Position Position VIEW D P2445 Assembly Assembly Position P2443 Position HM4-21c VIEW G VIEW F VIEW E FIGURE 4-27 4-50...

  • Page 117: Connect Beam To Crane - Sequence 1

    10. Disconnect lifting slings and remove assist crane. Mast down to raise mast back to proper position 11. Connect hydraulic lines and electric cable from beam shown in View G, Figure 4-11. assembly to rear of crane. See Figure 4-28. Manitowoc 4-51 Published 04-17-17, Control # 067-11...
  • Page 118 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL If boom is on ground, it will be necessary to boom up 14. Store beam support: during this step to properly position mast. Remove pins (11, View G) from assembly position. 13. Retract hanging counterweight lifting cylinder until beam b.
  • Page 119 16000 HANGING MAX-ER® OPERATOR MANUAL SET-UP AND INSTALLATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 4-53 Published 04-17-17, Control # 067-11...
  • Page 120 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL P2446c HM4-22 VIEW A Coiled on Brackets for Storage VIEW F P2442 Hooked to Brackets for Storage View B 36.1 ft (11 m) Working Position VIEW E View C 42.7 ft (13 m) Working Position Item Description...
  • Page 121 16000 HANGING MAX-ER® OPERATOR MANUAL SET-UP AND INSTALLATION HM4-23 VIEW A Item Description 16000 Beam Assembly Counterweight Tray Pin with Retaining Pin and Cotter Pins P2449 VIEW B VIEW C FIGURE 4-29 Manitowoc 4-55 Published 04-17-17, Control # 067-11...
  • Page 122 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Connect Beam to Counterweight — SEQUENCE 1 align connecting holes in beam assembly (2, View B) with connecting holes in counterweight tray (3). Figure 4-29 for the following procedure. Install pins (4, View C). Travel the crane in reverse and swing as required to Retract hanging counterweight lifting cylinder until straps align connecting holes in beam assembly (2) with...
  • Page 123 Item Description Beam Assembly Ladder Snap Pin Hook HM4-21c VIEW F Slot Counterweight Tray Pin with Retaining Pin and Cotter Pins Beam Support Hand Winch Lifting Cable Pin with Snap Pin FIGURE 4-30 Manitowoc 4-57 Published 04-17-17, Control # 067-11...

  • Page 124: Connect Beam To Counterweight - Sequence 2

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Connect Beam to Counterweight — SEQUENCE 2 Align connecting holes in beam assembly (1, View D) with connecting holes in counterweight tray (6). Figure 4-30 for the following procedure. Install pins (7, View A). Remove ladder (2, View C) from beam assembly (1): Lower beam support (8, View D) to assembly position: Remove snap pins (3) from storage holes.
  • Page 125 Lifting Sling (from assist crane) Pin with Retaining Pin and Cotter Pins Beam Support Pin with Snap Pin Counterweight Strap Link Pin with Collar, Retaining Pin, and Cotter Pins Link VIEW D FIGURE 4-31 Manitowoc 4-59 Published 04-17-17, Control # 067-11...

  • Page 126: Ready Crane For Operation

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Connect Beam to Crane — SEQUENCE 2 Position boom at mid-range of “Liftcrane Boom with Mast” capacity chart or boom down as you lower Figure 4-31 for the following procedure. mast. Attach lifting slings (3, View C) from assist crane to front Do not allow boom to bottom out against boom lifting lugs on beam assembly (1).
  • Page 127 16000 HANGING MAX-ER® OPERATOR MANUAL SET-UP AND INSTALLATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 4-61 Published 04-17-17, Control # 067-11...

  • Page 128: Removing Max-Er Attachment

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL REMOVING MAX-ER ATTACHMENT Sequence 1: • FIRST, the beam is disconnected from the Prepare Crane counterweight tray Position the crane on a firm and level foundation. • SECOND, the beam is disconnected from the crane The crane must be traveled and swung to disconnect the hanging counterweight assembly from the crane.
  • Page 129 16000 HANGING MAX-ER® OPERATOR MANUAL SET-UP AND INSTALLATION HM4-23 VIEW A Item Description 16000 Beam Assembly Counterweight Tray Pin with Retaining Pin and Cotter Pins P2449 VIEW B VIEW C FIGURE 4-32 Manitowoc 4-63 Published 04-17-17, Control # 067-11...

  • Page 130: Disconnect Beam From Counterweight

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Disconnect Beam from Counterweight — Retract hanging counterweight lifting cylinder until beam SEQUENCE 1 is clear of counterweight tray. Travel the crane forward (View A) until beam assembly Figure 4-32 for the following procedure. (2) is clear of counterweight tray (3).
  • Page 131 1 or 2 P2442 HM4-21b RAISE LOWER View A View C View B HM4-21a VIEW D Stored Position Stored Position P2445 Assembly Position P2443 Assembly Position M4-21c VIEW G VIEW F VIEW E FIGURE 4-33 Manitowoc 4-65 Published 04-17-17, Control # 067-11...

  • Page 132: Disconnect Beam From Crane - Sequence 1

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Disconnect Beam from Crane — SEQUENCE 1 NOTE If counterweight straps are not hanging vertical, tighten taglines to support straps so they cannot Figure 4-27 for the following procedure. swing freely when pins are removed in next step. Lower beam support (8, View D) to assembly position: d.
  • Page 133 Lifting Cable Ladder Pin with Snap Pin Snap Pin Counterweight Strap Hook Links Slot Pin with Collar, Retaining Pin and Cotter Pins Pin with Retaining Pin and Snap Pin (4 places) Link Beam Support Manitowoc 4-67 Published 04-17-17, Control # 067-11...
  • Page 134 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL 10 or 11 P2444 P2442 RAISE LOWER View A View B Lift Stored Position P2445 HM4-25a VIEW D Assembly P2443 Position Assembly Position VIEW C Stored Position Item Description Beam Support Hand Winch Lifting Cable Pin with Snap Pin Counterweight Strap...
  • Page 135 The hanging counterweight assembly can be fully extend hanging counterweight lifting cylinder to stored in this position or disassembled. slacken counterweight links and straps. 12. Store pins (12, View B) in beam assembly or in beam insert (11). Manitowoc 4-69 Published 04-17-17, Control # 067-11...
  • Page 136 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL P2444 P2449 HM4-21b RAISE LOWER View C View B VIEW A VIEW D Stored Position P2445 HM4-24 Assembly Position Stored Position Assembly Position VIEW E Item Description Beam Assembly Ladder Snap Pin Hook Slot M4-21c...

  • Page 137: Disassemble Beam Assembly

    Disassembly is the reverse of assembly. Lift beam assembly just enough to loosen pins (7, View Disassemble Hanging Counterweight Remove pins (7, View A). Disassembly is the reverse of assembly. Lift beam assembly away from counterweight tray (6). Manitowoc 4-71 Published 04-17-17, Control # 067-11...

  • Page 138: Remove Boom

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Remove Boom Boom removal is the reverse of installation. WARNING Crushing Injury Hazard! Do not attempt to unpin straps until they are resting firmly WARNING in strap brackets and equalizer is pinned to equalizer rails. Tipping Hazard! Prevent crane from tipping.

  • Page 139: Lower Fixed Mast

    98 ft (30 m) 105 ft steps. 30,000 lbf 25,000 lbf (32 m) (133 kN) (111 kN) (see Note) NOTE Assist crane and equalizer must be traveled to dimension A once mast is out of way. Manitowoc 4-73 Published 04-17-17, Control # 067-11...
  • Page 140 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Circled numbers match steps in lowering procedure. M4-8c View A P1959 View C P1241a M4-8b View B View E P1241a Edge of Crawler P1241 Center of Block M4-8a View F P1241 View D FIGURE 4-36 4-74 Published 04-17-17, Control # 067-11...

  • Page 141: Lower Fixed Mast Using Assist Crane As Hold-Back

    15. Raise live mast arms using crane set-up remote control. must be centered with relation to mast to prevent side loading mast. Assist crane must provide specified hold-back forces (B and C, View B and Table 4-2). Manitowoc 4-75 Published 04-17-17, Control # 067-11...
  • Page 142 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL M4-8c Circled numbers match steps in lowering procedure. View A 65° Minimum M4-8b View B P1959 View E P1241a View C View F P1241 View D FIGURE 4-37 4-76 Published 04-17-17, Control # 067-11...

  • Page 143: Remove Fixed Mast

    (6) into storage position. mast insert and mast top are approximately 3-1/2 ft (1,1 m) from ground. g. Lower links (6) into brackets (8) and install pin (3, View B1). Manitowoc 4-77 Published 04-17-17, Control # 067-11...
  • Page 144 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Item Description Item Description Item Description Lifting Lugs Fixed Pin (2 places) Insert — 20 ft (6 m) Mast Top Hooked Connector Mast Support Pin with Safety Pin (2 places) Insert — 40 ft (12 m) Mast Butt Lift M4-30a...

  • Page 145: Raise Wire Rope Guide To Shipping Position

    (7, View E). g. Store pins in end of mast butt. b. Lower mast supports (9). Perform step 6 under topic Install Mast Butt and Top on page 5. Manitowoc 4-79 Published 04-17-17, Control # 067-11...

  • Page 146: Wire Rope Installation

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL WIRE ROPE INSTALLATION NOTE Wire rope manufacturer’s recommendations take Reel precedence over information in this section. Wire Rope Storage Drum Brake Store wire rope in coils or on reels off the ground or floor in a clean and dry indoor location.

  • Page 147: Anchoring Wire Rope To Drum

    FIGURE 4-42 WARNING Moving Machinery Hazard! Guards must be secured to drums during crane operation. When guards are removed for wire rope installation, use extreme care to prevent injury from a moving dead-end socket. Manitowoc 4-81 Published 04-17-17, Control # 067-11...
  • Page 148 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-82 Published 04-17-17, Control # 067-11...

  • Page 149: Winding Wire Rope Onto Drum

    B) will permit movement and a wedging action with subsequent layers. Wedging action will cause crushing View B and abrasion of wire rope. Never allow wire rope to “cross wind” on drums. FIGURE 4-43 Manitowoc 4-83 Published 04-17-17, Control # 067-11...
  • Page 150 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL T (Rope Clip Nut Torque) Wire Rope/Clip Size TL (Tail Length) inch 1-1/8 1-1/4 (mm) (22,23) (25,4) (28,58) (31,75) Standard 6 to 8 Strand Wire Rope Minimum of 6 rope diameters, Torque but not less than 6 in (152 mm).

  • Page 151: Anchoring Wire Rope To Wedge Socket

    Do not attach dead end of wire rope to live end of wire rope with wire rope clip. Wire rope clip will transfer load from live side of wire rope to dead end, seriously weakening attachment. Manitowoc 4-85 Published 04-17-17, Control # 067-11...

  • Page 152: Breaking In Wire Rope

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Breaking in Wire Rope Remove drum guard from both ends of drum. Remove an equal number of washers (3) from both After installing a new wire rope, break it in by operating it sides of kicker (1), one side at a time.

  • Page 153: Pad Eye Usage For Wire Rope Reeving

    • Cracks or breaks exist in metal or weld Some rotation-resistant wire rope supplied by Manitowoc is equipped with a pad eye welded to the leading end of the wire rope or to the button on the end of the wire rope.
  • Page 154 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL A1189 A09310 Rope Pull Rigging Line Clips with Winch or Fork-Lift Truck Rigging Line Wire Rope from Drum Wire Rope P1519 Boom Point Sheaves Load Block Sheaves Wire Rope EXAMPLE without Button Wire Rope with Button No.

  • Page 155: Rigging Winch Operation

    Use engine throttle to snug up rigging line prior to paying out load line from selected load drum. Faulty operation will result if there is slack in rigging line before engaging automatic part of operation. Manitowoc 4-89 Published 04-17-17, Control # 067-11...

  • Page 156: Reeving - Load Block

    SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL REEVING – LOAD BLOCK NOTE: Use engine throttle to increase and decrease rigging winch line pull. Load Block Identification Use engine throttle speed to control line slack at rigging See the Boom Assembly Drawing at the end of this section winch.

  • Page 157: Wire Rope Installation And Maintenance

    Load block or shackle can fail if overloaded, allowing load on Range Diagram in Capacity Chart Manual. Improper to fall. fleet angle or contact with other parts can damage wire rope. A802 Duplex Hook 0-45° 0-45° Shackle Load (optional) FIGURE 4-51 Manitowoc 4-91 Published 04-17-17, Control # 067-11...
  • Page 158 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL Standard Upper Boom Point Extended Upper Boom Point NOTE Refer to Wire Rope Specifications Chart for line Item Description pull of drums. Drums 2 and 3 do not have same Main Hoist (Drum 1 in boom butt) line pull as Drum 1.
  • Page 159 Load Cell – 35,000 lb (13 063 kg) Link Button Socket – 1-1/8 in (28 mm) with Pin and Cotter Pin Weight Ball Links Pin with Collar, Retaining Pin, and Cotter Pins Swivel Load Block Figure 4-53 Manitowoc 4-93 Published 04-17-17, Control # 067-11...
  • Page 160 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL A11388 Battery Side of Wireless Load Cell Anchored to Boom Point Must Face Away from Crane Item Description Lower Boom Point Wire Rope Guide (on boom top) Luffing Hoist Guide Sheave Whip Hoist Guide Sheave Main Hoist Guide Sheave Dead-End Link Pin with Cotter Pin...
  • Page 161 Two-Block Weight 10 Part 8 Part 9 Sheave Block 4 Sheave Block 14 Part 12 Part 9 Sheave Block 9 Sheave Block 18 Part 16 Part 9 Sheave Block 9 Sheave Block FIGURE 4-55 Manitowoc 4-95 Published 04-17-17, Control # 067-11...
  • Page 162 SET-UP AND INSTALLATION 16000 HANGING MAX-ER® OPERATOR MANUAL LOWER BOOM POINT REEVING Reeving-2 22 Part 20 Part 13 Sheave Block 13 Sheave Block 24 Part 26 Part 13 Sheave Block 13 Sheave Block FIGURE 4-55 continued Item Description EXTENDED BOOM POINT REEVING Boom Top Guide Sheaves (Lower Sheaves) Extended Upper Boom Point...

  • Page 163: Section 5

    Lubrication ..............5-1 Manitowoc...
  • Page 164 16000 HANGING MAX-ER® OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 5-ii Published 04-17-17, Control # 067-11...
  • Page 165 16000 HANGING MAX-ER® OPERATOR MANUAL LUBRICATION SECTION 5 LUBRICATION LUBRICATION See F2109 at the end of this section. Manitowoc Published 04-17-17, Control # 067-11...
  • Page 166 LUBRICATION 16000 HANGING MAX-ER® OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 04-17-17, Control # 067-11...

  • Page 167: Section 6

    Adjustment..............6-12 Manitowoc...
  • Page 168 16000 HANGING MAX-ER® OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 6-ii Published 04-17-17, Control # 067-11...

  • Page 169: General

    Capacity Indicator/Limiter (RCL) Operation Guide located in Operator Information Manual in operator’s cab. P2426 P2427 Top View Bottom View Item Description Counterweight Lifting Cylinder Pressure Sensor – Retract Pressure Sensor – Extend Position Sensor FIGURE 6-1 Manitowoc Published 04-17-17, Control # 067-11...

  • Page 170: Boom Hoist Pawl Adjustment

    MAINTENANCE 16000 HANGING MAX-ER® OPERATOR MANUAL BOOM HOIST PAWL ADJUSTMENT the pawl into the root of a ratchet tooth if the drum starts to turn in the down direction. General DRUM PRESSURE-ROLLER ADJUSTMENT The boom hoist (Drum 5) has a drum pawl (Figure 6-2) which is a positive locking device.

  • Page 171: Automatic Boom Stop Adjustment

    WARNING Falling Attachment Hazard! If boom fails to stop for any reason, stop engine immediately. Troubleshoot system to determine problem. Do not resume operation until problem has been corrected. Manitowoc Published 04-17-17, Control # 067-11...

  • Page 172: Bypass Limit Test

    MAINTENANCE 16000 HANGING MAX-ER® OPERATOR MANUAL Table 6-1 — Automatic Boom Stop Angles Angle A (see Figure 6-4) 83° — #58 Boom without Luffing Jib For Cranes with a Boom Up Limit that Can be Bypassed 87° — #58 Boom with #59 Luffing Jib 84°...
  • Page 173 Description Boom Butt Switch Assembly FIGURE 6-4 Table 6-2 — Adjusting Rods Adjusting Rod and Length (see Figure 6-4) Boom Only With Luffing Jib 145471 A18794 7 in (178 mm) 6-1/8 in (156 mm) Manitowoc Published 04-17-17, Control # 067-11...
  • Page 174 MAINTENANCE 16000 HANGING MAX-ER® OPERATOR MANUAL Roller Over-Travel VIEW A SWITCH OPENED 2a or 2b 2a or 2b VIEW B STORED SWITCH CLOSED Limit Switch Wiring Item Description Switch Boom Butt Receptacle Function Terminals Adjusting Rod – Boom only 1 (green) Max Angle Adjusting Rod –...

  • Page 175: Adjustment

    7. Install dowel pin (10). Figure 6-5 for the remaining steps. Install proper adjusting rod (2a or 2b). If the boom stops before reaching the specified angle: Adjust the boom stop. Manitowoc Published 04-17-17, Control # 067-11...

  • Page 176: Block-Up Limit Control

    MAINTENANCE 16000 HANGING MAX-ER® OPERATOR MANUAL BLOCK-UP LIMIT CONTROL Normally closed limit switch assembly fastened at the following locations: General Lower boom point A block-up limit (also called anti two-block device) is a two- b. Upper boom point blocking prevention device which automatically stops the Weight freely suspended by chain from each limit switch load drum from hoisting and the boom from lowering when a actuating lever (weight encircles load line as shown).
  • Page 177 Lift Block Chain Weight Ball Arrangement for Single Part Line Dead-End Load Line or Slowest Live Line Single Part Arrangement for Reeving Multiple Part Line Multiple Part Reeving Dead Ended at Boom FIGURE 6-7 Manitowoc Published 04-17-17, Control # 067-11...

  • Page 178: Maintenance

    MAINTENANCE 16000 HANGING MAX-ER® OPERATOR MANUAL A11993 Single Part Reeving Multiple Part Reeving Dead Ended at Upper Boom Point FIGURE 6-7 continued Maintenance grease to fitting on the actuating lever; wipe away any excess grease. Inspect and test the block-up limits weekly or every 40 b.

  • Page 179: Adjustment

    Elbow with Cord Gripper Setscrew Spring Enclosure Adjusting Screw (Spring Tension) Dimension A Grease Fitting 1.04 in (26 mm) Actuating Lever Roller Limit Switch Lever Shaft Cover Right Hand Shown Left Hand Opposite FIGURE 6-8 Manitowoc 6-11 Published 04-17-17, Control # 067-11...

  • Page 180: Mast Stop Limit Switch

    It should only be necessary to perform this procedure when Software Confirmation parts are replaced or the limit switch does not operate properly. NOTE: Contact the Manitowoc Crane Care Lattice Team for questions regarding the software verification NOTE: Mast stop limit switch to switch when the cylinder is procedure.
  • Page 181 Limit Switch Mounting Dust Cap Limit Switch Fixed Arm Node Node 6 on Front of Rotating Bed W66P8 Shorting Terminator Limit Switch Shorting Bypass W66 Shorting Terminator Node 6 Shorting Bypass FIGURE 6-10 Manitowoc 6-13 Published 04-17-17, Control # 067-11...
  • Page 182 MAINTENANCE 16000 HANGING MAX-ER® OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 6-14 Published 04-17-17, Control # 067-11...
  • Page 183 Manitowoc Dealer........
  • Page 184 TABLE OF CONTENTS 16000 HANGING MAX-ER® OPERATOR MANUAL Operating Controls ............. . . 4-2 Operating Precautions.

Table of Contents