Textron Bunton BZT 2200D Series Setup, Parts & Maintenance Manual
  1. Manuals
  2. Brands
  3. Textron Manuals
  4. Lawn Mower
  5. Bunton BZT 2200D Series
  6. Setup, parts & maintenance manual
Textron Bunton BZT 2200D Series Setup, Parts & Maintenance Manual

Textron Bunton BZT 2200D Series Setup, Parts & Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

SETUP, PARTS & MAINTENANCE
MANUAL BZT 2200D SERIES
MODELS: 642225 BZT 2200D W/52" SIDE DISCHARGE
642226 BZT 2200D W/61" SIDE DISCHARGE
WARNING: If incorrectly used this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its dangers
and should read the entire manual before attempting to set up, operate, adjust or
service the machine.
Operation & Safety Manual: 2721544
2721545 REV02

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Bunton BZT 2200D Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Textron Bunton BZT 2200D Series

Summary of Contents for Textron Bunton BZT 2200D Series

  • Page 1 SETUP, PARTS & MAINTENANCE MANUAL BZT 2200D SERIES MODELS: 642225 BZT 2200D W/52" SIDE DISCHARGE 642226 BZT 2200D W/61" SIDE DISCHARGE WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.
  • Page 2 © 2001, TEXTRON INC...

  • Page 3: Table Of Contents

    You'll always be glad you did. Textron Golf, Turf & Specialty Products One Bob Cat Lane Johnson Creek, WI 53038-0469...

  • Page 4: Safety

    The signal words below are used to identify levels of alterations that are not designed, developed, tested hazard seriousness. These words appear in this and approved by Textron Golf, Turf & Specialty manual and on the safety labels attached to Bunton Products Engineering Department. Any Textron machines.

  • Page 5: Assembly And Setup

    ASSEMBLY AND SETUP 2200D Series TOOLS REQUIRED FOR ASSEMBLY – Wrecking bar – Claw hammer – Ratchets: 3/8" – Sockets: 3/8", 1/2", 17 mm, 19 mm – Wrenches: two 15/16" (or adjustable), 13 mm, 17 mm, 19 mm – Level –...
  • Page 6 ASSEMBLY AND SETUP 2200D Series 2. Set tire pressures to 14 lbs/in (1.0 kg/cm ). Tires are overinflated for shipping. 3. TRACTION LEVERS a) Remove bolt A. b) Rotate traction lever B into position and secure with bolt A. Repeat for the other lever.
  • Page 7 MAINTENANCE CHART 2200D Series t l i t l i " " e...

  • Page 8: Maintenance Record

    MAINTENANCE RECORD 2200D Series NOTES _______________________________________________________________ ____________________________________________________ ________________________________________________________________________ _______________________________________________________________ ____________________________________________________________ ____________________________________________________ ________________________________________________________________________ _______________________________________________________________ ____________________________________________________________ _______________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ & r i f , l i t l i...

  • Page 9: Maintenance

    MAINTENANCE 2200D Series CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock.
  • Page 10 MAINTENANCE 2200D Series LUBRICATION Every 50 hours of operation, lubricate the following points (1-5) with grease: 1. Push arms (2 points located at rear of cutterdeck under each fuel tank) 2. Deck idler pivot bearings (2 points) 3. Deck lift pivots (6 points) 4.
  • Page 11 MAINTENANCE 2200D Series HYDRAULIC SYSTEM After the first 5 hours of operation, fluid level in the hydraulic system should be checked every 100 hours or when a leak has occurred. If the fluid is low, check all components for leaks. To check, remove reservoir cap M.
  • Page 12 MAINTENANCE 2200D Series ENGINE OIL Do not perform engine maintenance without the engine off and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Remove drain plug D and drain the crankcase. Dispose of used oil in accordance with local requirements.
  • Page 13 MAINTENANCE 2200D Series AIR CLEANER The air cleaner with this engine has a high density paper air cleaner cartridge. It should be inspected regularly and maintained. Uneven running, lack of power or black exhaust fumes may indicate a dirty air cleaner.
  • Page 14 MAINTENANCE 2200D Series ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in engine damage. Perform the following steps daily or when fins become clogged. DAILY 1. Clean air intake screen S. 2. Clean oil cooler and radiator fins by opening latch L and rotating screen S forward.
  • Page 15 MAINTENANCE 2200D Series BLADE BALANCE BLADE REMOVAL Follow these instructions to prevent injury during Blade balance must be maintained at 5/8 oz-in (19.4 blade removal: g-cm) or less. Failure to keep blades balanced causes excess vibration, wear, and shortened life of 1.

  • Page 16: Troubleshooting

    TROUBLESHOOTING 2200D Series SYMPTOMS PROBABLE CAUSE CHECK FOR SOLUTION Engine will not start. Safety interlock not activated. Radiator mounting clamp Latch clamps. loose. Shut off PTO. PTO Switch engaged. Engage parking Parking brake disengaged. brake or adjust parking brake switch. Place levers in neutral lock Position of traction control...
  • Page 17 TROUBLESHOOTING 2200D Series PROBABLE CAUSE CHECK FOR SOLUTION SYMPTOMS Fuel line not bled after Air in fuel line. Purge air from Engine starts but runs running out of fuel. fuel line. unevenly. Water in fuel or plugged fuel Water in fuel bowl. Dirty fuel Replace fuel filter.

  • Page 18: Adjustments

    ADJUSTMENTS 2200D Series HEIGHT OF CUT The height of cut is set by moving height of cut pin N to the hole designated for the height of cut desired. To change the height of cut: 1. Lift the deck to the highest position. 2.
  • Page 19 ADJUSTMENTS 2200D Series PUSH ARMS The push arm rod ends must be adjusted evenly to: – locate the deck perpendicular to the front-to-rear axis of the machine; and – so the notch at the front of the engine deck clears the push arm bracket on the rear of the cutterdeck when the cutterdeck is raised to the transport position.
  • Page 20 ADJUSTMENTS 2200D Series HYDROSTAT ADJUSTMENTS A turnbuckle-style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent support. Do not rely only on mechanical or hydraulic jacks. 2. Move the traction levers out into the neutral lock position and raise the seat.

  • Page 21: Belt Replacement

    BELT REPLACEMENT 2200D Series Note: Always use Bunton replacement belts, not general purpose belts. Bunton belts are specially designed for use on commercial mowers and will normally last longer. ENGINE-CUTTERDECK (PTO) BELT 1. Set the cutterdeck in the lowest height-of-cut position.
  • Page 22 BELT REPLACEMENT 2200D Series CUTTERDECK BELT 1. Set the cutterdeck in the lowest height-of-cut position. 2. Remove the engine-cutterdeck belt from the deck idlers and pulley (see engine-cutterdeck belt replacement). Push it aside but don't remove it from the machine. 3.

  • Page 23: Specifications

    SPECIFICATIONS 2200D Series POWER UNITS ENGINES : CONTROLS: Construction: Aluminum block with cast-in sleeves. Throttle; power takeoff (PTO) clutch switch; traction levers; parking brake lever; lift lever. Aluminum head, metal gasket. Configuration: 4-stroke, vertical shaft, V-twin FUEL SYSTEM: cylinder, overhead valve, liquid-cooled indirect One tank on each side of operator, each with a injection diesel.
  • Page 24 SPECIFICATIONS 2200D Series . n i - t f / . l h / l o l l . l a o l l...
  • Page 25 SPECIFICATIONS 2200D Series...
  • Page 26 SPECIFICATIONS 2200D Series " 5 " 1 " 5 " 2 " 5 " 3 t f i l t f i l t f i l t f i l " 8 " 1 " 5 " 5 / t f / t f CONSTRUCTION: ANTI-SCALP ROLLERS:...
  • Page 27 PARTS SECTION 2200D Series PARTS SECTION...
  • Page 28 UPPER ENGINE DECK ASSY 2200D Series FIGURE 1...

  • Page 29: Upper Engine Deck Assy

    UPPER ENGINE DECK ASSY 2200D Series FIGURE 1 2721545-01 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2720883 ENGINE YANMAR 2V78 1-42 64205-007 BLT-M10-1.5 X 20 (SERVICE MANUAL YANMAR #49961-101251) 1-43 2720865.7 PLATE-ENGINE MOUNT 2720883-01 FILTER-FUEL 1-44 2188146 STRIP, WEAR 2720883-02 FILTER-ENGINE OIL 1-45 64123-15...
  • Page 30 LOWER ENGINE DECK ASSY 2200D Series FIGURE 2...

  • Page 31: Lower Engine Deck Assy

    LOWER ENGINE DECK ASSY 2200D Series FIGURE 2 2721545-02 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2308148 PUMP-PULLEY 64044-18 SCREW-SET 5/16-18 X 5/16 4 (LOCTITE SET SCREWS IN PLACE) 64238-03 KEY-MET 5mm SQ X 28mm 2 64164-12 1/4X1/4X1 SQ END KEY 2188188 PULLEY-4.25 ENGINE 2721337...
  • Page 32 CRADLE ASSEMBLY 2200D Series FIGURE 3...

  • Page 33: Cradle Assembly

    CRADLE ASSEMBLY 2200D Series 2722089-03 FIGURE 3 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2182356.7 BRKT-SHAFT HANGER 2183077 SPCR-DKLIFT ACTUATOR 2188127 CHAIN-6.35 (.250) 5 LINKS 2721859 MAT-FOOT PLATE LOWER 1 2721860 MAT-FOOT PLATE MIDDLE 1 2721861 MAT-FOOT PLATE UPPER 2721992 LABEL-BUNTON STRIPE 2721868...
  • Page 34 DECALS 2200D Series FIGURE 4...

  • Page 35: Decals

    Series FIGURE 4 2721545-04 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721992 LABEL-BUNTONSTRP 2721886 LABEL-BUNTON TEXTRON 1 2000735 LABEL-OPER MAN 2000590 LABEL, WARN BATTERY 2000691 LABEL - HYDR OIL FILL 2721061 LABEL-CONTROL PANEL 2000693 LABEL - PARK BRAKE 2000698...
  • Page 36 BUMPER 2200D Series FIGURE 5...

  • Page 37: Bumper

    BUMPER 2200D Series FIGURE 5 2721545-05 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2722296.7 BUMPER-UPPER 2720997 S-ENG DECK W/LABS 2721324.7 WLDMT-BUMPER 64263-013 BLT-MET M10-1.5 X 30 64265-05 NUT-FL NYL LOCK M10-1.5 10 2721932.7 BRACE-VERTICAL...
  • Page 38 BRAKES/REAR WHEEL 2200D Series FIGURE 6...

  • Page 39: Brakes/Rear Wheel

    BRAKES/REAR WHEEL 2200D Series FIGURE 6 2721545-06 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2720996 S ENGINE DECK W\LABS 6-21 85010N STRAIGHT ZERK FITTING 2186128.7 WLDMT-BRAKE ARM LH 6-22 64144-34 SNAP RING .50 2186142.7 WLDMT-BRAKE ARM RH 6-23 2188145 BRG-.75ID BRNZ SLF ALIGN 2 128102 SPRING-EXTENSION...
  • Page 40 HYDRAULICS 2200D Series FIGURE 7...

  • Page 41: Hydraulics

    HYDRAULICS 2200D Series 2722087-07 FIGURE 7 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2186211 S HYD RESERVOIR W/LAB 1 2720396 FILTER 25 MICRON 69216.7 CAP-RESERVOIR 108029 PLUG-MAGNETIC 158058-04 FTG-90 BRB 9/16-18X.38 108205-03 ELBOW-MALE 45 37-ORB (69053-05 IS A SERVICEABLE LENGTH OF 55") 7-7A 69053-05 3/8 HIGH TEMP HSE 18"...
  • Page 42 HYDROGEAR PUMP 2200D Series FIGURE 8...

  • Page 43: Hydrogear Pump

    2200D Series FIGURE 8 2722087-08 2721615 PUMP-HYDRO RH ILLUSTRATED AS SHOWN EXCEPT GROUP A IS ROTATED 180° AROUND THE CENTERLINE OF THE PUMP. ITEM HYDROGEAR PART NO. TEXTRON PART NO. DESCRIPTION 70516 ----- HOUSING KIT 70517 ----- END CAP KIT...

  • Page 44: Yanmar Wire Harness

    YANMAR WIRE HARNESS 2200D Series FIGURE 9 2721545-09 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2720866 HARNESS-WIRING (INCLUDES ITEMS 2, 19, 20 & 21) 148082-20 FUSE-20 AMP 2722287-01 CABLE-BATTERY POSITIVE 1 158135-01 SWITCH-SEAT NO 158136 WIRE-SEAT SWITCH 48030N HOUR METER ASSY 2198092 CABLE-GROUND 2721126...
  • Page 45 YANMAR WIRE HARNESS 2200D Series FIGURE 9 2721545-09...
  • Page 46 FUEL TANKS/CONTROL PANEL 2200D Series FIGURE 10...

  • Page 47: Fuel Tanks/Control Panel

    FUEL TANKS/CONTROL PANEL 2200D Series FIGURE 10 2721545-10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 10-1 2722247 S-LH FUEL TANK W/RET 10-23B 48016-17 HOSE 1/4IDX1/2OD X 22" (INCLUDES ITEMS 10,18,19,26 & 28) 10-23C 48016-17 HOSE 1/4IDX1/2OD X 18" 10-23D 48016-17 HOSE-1/4IDX1/2OD X 36"...
  • Page 48 RADIATOR SCREEN & AIR FILTER 2200D Series FIGURE 11...

  • Page 49: Radiator Screen & Air Filter

    RADIATOR SCREEN & AIR FILTER 2200D Series FIGURE 11 2721543-11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 11-1 2720889.7 WLDMT-RAD SCREEN 11-2A 108194-06 SEAL-FLEX TRIM 17.8" 11-2B 108194-06 SEAL-FLEX TRIM 14.6" 11-3 2198238-01 S-RADIATOR CAP 11-4 64237-05 LOCKNUT-NYLON M8-1.25 11-5 64006-01 LOCKWSHR-HELICAL 1/4...
  • Page 50 OIL COOLER & RADIATOR 2200D Series FIGURE 12...

  • Page 51: Oil Cooler & Radiator

    OIL COOLER & RADIATOR 2200D Series FIGURE 12 2721545-12 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 12-1 64163-34 WASHER 12-48 2721577 BRKT-HIGH OIL FILL 12-2 2721933.7 WLDMT-SUPPORT BRKT 12-49 64251-003 WHSR-M8 12-3 64263-013 BLT-FLG HD M10-1.5 X 30 12-50 64006-02 LOCKWSHR-HELICAL 5/16 1 12-4...
  • Page 52 SEAT ASSEMBLY & ROPS 2200D Series FIGURE 13...

  • Page 53: Seat Assembly & Rops

    SEAT ASSEMBLY & ROPS 2200D Series FIGURE 13 2187026 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 13-1 2720975 SEAT-SUSPENSION (INCLUDES ITEMS 2-10) 2720975-01 SEAT CUSHION 2720975-02 BACK CUSHION 2720975-05 CABLE ASSEMBLY (INTERNAL SEAT COMPONENT NOT ILLUSTRATED) 2720975-08 ASSY-SEAT BACK PANEL 13-2 2721093 RH ARM REST...
  • Page 54 ELECTRIC DECK LIFT 2200D Series FIGURE 14...

  • Page 55: Electric Deck Lift

    ELECTRIC DECK LIFT 2200D Series 2722089-16 FIGURE 14 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 14-1 2722723.5 WLDMT-CRADLE 14-2 64237-03 LOCKNUT-NYLN M10-1.5 14-3 2000791 LBL-OUTSIDE HOC 14-4 2182523.7 PLATE-HEIGHT ADJ OUTER 1 14-5 2183071-03 SPACER 14-6 2182524.7 PLATE-HEIGHT ADJ INNER 1 14-7 2000790 LABEL-INNER HOC...
  • Page 56 STEERING/INSTRUMENTS 2200D Series FIGURE 15...

  • Page 57: Steering/Instruments

    STEERING/INSTRUMENTS 2200D Series FIGURE 15 2721545-15 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 15-1 2720997 S ENGINE DECK W/LABS 15-2 48030N HOUR METER ASSY 15-3 2721911 VALVE-DUAL FUEL SELECT 1 15-4 A1104057 BOLT-M10-1.50X25 15-5 2182344.7 LEVER-CONTROL 15-6 2182434.7 BRKT-TRACTION LEVER 15-7 2183074 BRACKET-HANDLE...
  • Page 58 CRADLE & CASTER ASSEMBLY 2200D Series FIGURE 16...

  • Page 59: Cradle & Caster Assembly

    CRADLE & CASTER ASSEMBLY 2200D Series FIGURE 16 2721545-16 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 16-1 48043-03C S CUP,OUTER BEARING 16-2 2721306.5 WLDMT-CASTER YOKE 16-3 DECK W/LABS 16-4 64123-215 BOLT-HEX 3/4-10 X 7-1/2 16-5 2722228 WHEEL-13X5.00-6 ASSY (INCLUDES ITEMS 6, 7 & 9) 16-6 2720475-01 TIRE-13X5.00-6 SMOOTH 16-7...

  • Page 60: 52" & 61" Side Discharge

    52" & 61" SIDE DISCHARGE 2200D Series FIGURE 17 2186207-ASSY TOP MOUNT SPINDLE 2186205-ASSY TOP MOUNT SPINDLE (INCLUDES ITEMS 33-37) 2720759-ASSY TOP MNT SPINDLE 52" 2720758-ASSY TOP MNT SPINDLE 52" (INCLUDES ITEMS 34-37, 49)
  • Page 61 52" & 61" SIDE DISCHARGE 2200D Series FIGURE 17 2721545-17 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 17-1 4113653 DECK-54 W/LABELS 17-34 38315 NUT-SPINDLE 17-2 2182458.5 BELT COVER RH 17-35 38348-01 BEARING-SPINDLE (USE ON 52" SD DECK ONLY) 17-36 64144-38 SNAP-RING 17-3...
  • Page 62 BELTS 2200D Series FIGURE 18...

  • Page 63: Belts

    BELTS 2200D Series FIGURE 18 2721545-18 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 18-1 2188176 BELT-CUTTERDECK 54 18-2 2188134 BELT-PTO (USE ON 52" SD DECK) 18-3 128003 BELT-CUTTERDECK 18-4 2720881 BELT-PTO (USE ON 61" SD DECK)
  • Page 64 DECALS-CUTTERDECKS 2200D Series FIGURE 19...

  • Page 65: Decals-Cutterdecks

    DECALS-CUTTERDECKS 2200D Series FIGURE 19 2187164 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 19-1 2000572 LABEL-WARNING BLADES 1 19-2 2000577 LABEL, WARNING 19-3 2000696 LBL - BLADE INSTALL 19-4 2000677 LABEL-DANGER/WARNING 1...

This manual is also suitable for:

Bunton bzt 2200d w/52Bunton bzt 2200d w/61642225642226

Table of Contents

Save PDF