Textron BUNTON 2180 ESTATE Series Setup, Parts & Maintenance
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Textron BUNTON 2180 ESTATE Series Setup, Parts & Maintenance

Textron BUNTON 2180 ESTATE Series Setup, Parts & Maintenance

18hp b&s w/52 side discharge
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SETUP, PARTS & MAINTENANCE
MANUAL 2180 ESTATE SERIES
Models:
642211
2180ES 18HP B&S W/52 SIDE DISCHARGE
Operation & Safety Manual: 2722697
WARNING: If incorrectly used this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its dangers
and should read the entire manual before attempting to set up, operate, adjust or
service the machine.
2722698 REV E

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  • Page 1 SETUP, PARTS & MAINTENANCE MANUAL 2180 ESTATE SERIES Models: 642211 2180ES 18HP B&S W/52 SIDE DISCHARGE Operation & Safety Manual: 2722697 WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.
  • Page 2 © 2002, TEXTRON INC...

  • Page 3: Table Of Contents

    You'll always be glad you did. Textron Golf, Turf & Specialty Products One Bob Cat Lane Johnson Creek, WI 53038-0469...

  • Page 4: Safety

    The signal words below are used to identify levels of alterations that are not designed, developed, tested hazard seriousness. These words appear in this and approved by Textron Golf, Turf & Specialty manual and on the safety labels attached to Products Engineering Department. Any Textron Ransomes machines.

  • Page 5: Assembly And Setup

    2180 ASSEMBLY AND SETUP Estate Series TOOLS REQUIRED FOR ASSEMBLY – Wrecking bar – Claw hammer – Ratchets: 3/8" – Sockets: 3/8", 1/2", 17 mm, 19 mm – Wrenches: two 15/16" (or adjustable), 13 mm, 17 mm, 19 mm – Level –...
  • Page 6 2180 ASSEMBLY AND SETUP Estate Series 2. Set tire pressures to 14 lbs/in (1.0 kg/cm ). Tires are overinflated for shipping. 3. TRACTION LEVERS a) Remove bolt A. b) Rotate traction lever B into position and secure with bolt A. Repeat for the other lever. c) Tighten all fasteners.

  • Page 7: Maintenance Chart

    2180 MAINTENANCE CHART Estate Series t l i t l i...

  • Page 8: Maintenance Record

    2180 MAINTENANCE RECORD Estate Series NOTES _______________________________________________________________ ____________________________________________________ ________________________________________________________________________ _______________________________________________________________ ____________________________________________________________ ____________________________________________________ ________________________________________________________________________ _______________________________________________________________ ____________________________________________________________ _______________________________________________________________ ____________________________________________________________ ____________________________________________________________ & & r i f , l i t l i...

  • Page 9: Maintenance

    2180 MAINTENANCE Estate Series CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock.
  • Page 10 2180 MAINTENANCE Estate Series LUBRICATION Every 50 hours of operation, lubricate the following points (1-6) with grease: 1. Deck lift rockshaft (1 point) 2. Deck idler pivot bearings (2 points) 3. Deck lift pivots (6 points) 4. Hydro belt tensioner (1 point under engine deck) 5.
  • Page 11 2180 MAINTENANCE Estate Series HYDRAULIC SYSTEM After the first 5 hours of operation, fluid level in the hydraulic system should be checked every 100 hours or when a leak has occurred. If the fluid is low, check all components for leaks. To check, remove reservoir cap M.
  • Page 12 2180 MAINTENANCE Estate Series ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Remove drain cap D and drain the crankcase. Dispose of used oil in accordance with local requirements.
  • Page 13 2180 MAINTENANCE Estate Series DUAL ELEMENT AIR CLEANER The air cleaner with this engine has a high density paper air cleaner cartridge surrounded by an oiled, foam precleaner element. Both should be inspected regularly and maintained. Clean and re-oil precleaner element every 25 hours (more often under dusty conditions).
  • Page 14 2180 MAINTENANCE Estate Series BLADE BALANCE BLADE REMOVAL Follow these instructions to prevent injury during Blade balance must be maintained at 5/8 oz-in (19.4 blade removal: g-cm) or less. Failure to keep blades balanced causes excess vibration, wear, and shortened life of 1.

  • Page 15: Adjustments

    2180 ADJUSTMENTS Estate Series HEIGHT OF CUT The height of cut is set by moving height of cut pin N to the hole designated for the height of cut desired. To change the height of cut: 1. Lift the deck to the highest position. 2.
  • Page 16 2180 ADJUSTMENTS Estate Series PUSH ARMS The push arm rod ends must be adjusted evenly to: – locate the deck perpendicular to the front-to-rear axis of the machine; and – so the notch at the front of the engine deck clears the push arm bracket on the rear of the cutterdeck when the cutterdeck is raised to the transport position.
  • Page 17 2180 ADJUSTMENTS Estate Series PARKING BRAKE Start with parking brake N in the OFF position. 1. Disconnect one end of rods M (at brakes on both sides of the machine). 2. Move the parking brake lever to the ON position. 3.
  • Page 18 2180 ADJUSTMENTS Estate Series HYDROSTAT ADJUSTMENTS A turnbuckle-style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent support. Do not rely only on mechanical or hydraulic jacks. 2. Move the traction levers out into the neutral lock position and raise the seat.

  • Page 19: Belt Replacement

    2180 BELT REPLACEMENT Estate Series Note: Always use Bunton replacement belts, not general purpose belts. Bunton belts are specially designed for use on commercial mowers and will normally last longer. ENGINE-CUTTERDECK (PTO) BELT 1. Set the cutterdeck in the lowest height-of-cut position.
  • Page 20 2180 BELT REPLACEMENT Estate Series CUTTERDECK BELT 1. Set the cutterdeck in the lowest height-of-cut position. 2. Remove the engine-cutterdeck belt from the deck idlers and pulley (see engine-cutterdeck belt replacement). Push it aside but don't remove it from the machine. 3.

  • Page 21: Specifications

    2180 SPECIFICATIONS Estate Series POWER UNITS ENGINES : CONTROLS: Construction: Aluminum block with cast-in cast iron Throttle; choke; power takeoff (PTO) clutch switch; sleeves. Aluminum head. traction levers; parking brake lever; lift lever. Configuration: 4-stroke, vertical shaft, V-twin FUEL SYSTEM: cylinder, overhead valve, air-cooled.
  • Page 22 2180 SPECIFICATIONS Estate Series & . n i - t f / . l h / l . l a &...
  • Page 23 2180 SPECIFICATIONS Estate Series " 5 " 5 " 5 t f i l t f i l o i t " 8 " 5 / t f CONSTRUCTION: ANTI-SCALP ROLLERS: Fabricated and welded or bolted 10-gauge, double- 52" Cutterdecks - 6 Rollers layer steel top with 7-gauge side skirts.

  • Page 24: Upper Engine Deck Assy

    2180 UPPER ENGINE DECK ASSY Estate Series FIGURE 1...
  • Page 25 2180 UPPER ENGINE DECK ASSY Estate Series FIGURE 1 2722698-01 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2722010 ENG-BRIGGS INTEK 18HP 1-42 64205-007 BLT-M10-1.5x20 2722461 AIR FILTER CARTRIDGE 1-43 64163-55 WASHER .328X.75X14 GA 2722462 FOAM PRE-CLEANER 1-44 2188146 STRIP, WEAR 2722463 OIL FILTER 1-45...

  • Page 26: Lower Engine Deck Assy/Clutch

    2180 LOWER ENGINE DECK ASSY/CLUTCH Estate Series FIGURE 2...
  • Page 27 2180 LOWER ENGINE DECK ASSY/CLUTCH Estate Series FIGURE 2 2722698-02 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2722387 PUMP-PULLEY 64044-1 SCREW-SET 1/4-20X1/4 64238-03 KEY-MET 5mm SQX28mm 64164-10 1/4X1/4X1 1/4 SQ END KEY 1 4121339 PULLEY-4.25 ENGINE 2722016 CLUTCH-ELECTRIC (INCLUDES 2720949 WIRE ASSY) 2721331.7 WLDMT-CLUTCH STOP 2186147.7 WLDMT-BRKT CLUTCH 38304-03...

  • Page 28: Cradle Assembly

    2180 CRADLE ASSEMBLY Estate Series FIGURE 3...
  • Page 29 2180 CRADLE ASSEMBLY Estate Series FIGURE 3 2722089-03 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2182356.7 BRKT-SHAFT HANGER 2183077 SPCR-DKLIFT ACTUATOR 2188127 CHAIN-6.35 (.250) 5 LINKS 2721859 MAT-FOOT PLATE LOWER 1 2721860 MAT-FOOT PLATE MIDDLE 1 2721861 MAT-FOOT PLATE UPPER 2721992 LABEL-BUNTON STRIPE 2721868...

  • Page 30: Decals

    2180 DECALS Estate Series FIGURE 4...
  • Page 31 FIGURE 4 2722698-04 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4111420 LBL-BUNTON W/STRIPE 2721886 LABEL-BUNTON TEXTRON 1 2000735 LABEL-OPER MAN 2000590 LABEL, WARN BATTERY 2000691 LABEL - HYDR OIL FILL 2721555 LABEL-CONTRL PANEL 2000693 LABEL - PARK BRAKE 2000698...

  • Page 32: Belts

    2180 BELTS Estate Series FIGURE 5...
  • Page 33 2180 BELTS Estate Series FIGURE 5 2722097-05 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2188176 BELT-CUTTERDECK 52 2188175 BELT-PTO 52...

  • Page 34: Brakes/Rear Wheel

    2180 BRAKES/REAR WHEEL Estate Series FIGURE 6...
  • Page 35 2180 BRAKES/REAR WHEEL Estate Series FIGURE 6 2722698-06 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2720997 S-ENGINE DECK W/DECAL 1 6-26 64025-03 NUT-HEX 5/16-24 4113527.7 WLDMT-BRAKE ARM LH 6-27 64168-2 HAIRPIN COTTER 4113529.7 WLDMT-BRAKE ARM RH 6-28 64006-05 LCKWHSR-HELICAL 1/2 128102 SPRING-EXTENSION 6-29...

  • Page 36: Hydraulics

    2180 HYDRAULICS Estate Series FIGURE 7...
  • Page 37 2180 HYDRAULICS Estate Series FIGURE 7 2722097-07 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2186211 S HYD RESERVOIR W/LAB 1 2720396 FILTER 25 MICRON 69216.7 CAP-RESERVOIR 108029 PLUG-MAGNETIC 158058-04 FTG-90 BRB 9/16-18X.38 108205-03 ELBOW-MALE 45 37-ORB (69053-05 IS A SERVICEABLE LENGTH OF 55") 7-7A 69053-05 3/8 HIGH TEMP HSE 18"...
  • Page 38 HYDROGEAR PUMP ZT 200 Series FIGURE 8...

  • Page 39: Hydrogear Pump

    ZT 200 Series FIGURE 8 2722087-08 2721615 PUMP-HYDRO RH ILLUSTRATED AS SHOWN EXCEPT GROUP A IS ROTATED 180° AROUND THE CENTERLINE OF THE PUMP. ITEM HYDROGEAR PART NO. TEXTRON PART NO. DESCRIPTION 70516 ----- HOUSING KIT 70517 ----- END CAP KIT...

  • Page 40: Decals-Cutterdecks

    2180 DECALS-CUTTERDECKS Estate Series FIGURE 9...
  • Page 41 2180 DECALS-CUTTERDECKS Estate Series FIGURE 9 2187164 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2000572 LABEL-WARNING BLADES 1 2000577 LABEL, WARNING 2000696 LBL - BLADE INSTALL 2000677 LABEL-DANGER/WARNING 1...
  • Page 42 2180 WIRING HARNESS Estate Series FIGURE 10 2722097-10...

  • Page 43: Wiring Harness

    2180 WIRING HARNESS Estate Series FIGURE 10 2722097-10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 10-1 2721375 HARNESS-WIRING 10-2 148082-20 FUSE-20 AMP 10-3 108061-13 CABLE-BATTERY 10-4 158135-01 SWITCH-SEAT NO 10-5 158136 WIRE-SEAT SWITCH 10-6 48030N HOUR METER ASSY 10-7 2722227-01 CABLE-BATT W/CONDUIT (INCLUDES ITEMS 20 &...

  • Page 44: Fuel Tanks/Control Panel

    2180 FUEL TANKS/CONTROL PANEL Estate Series FIGURE 11...
  • Page 45 2180 FUEL TANKS/CONTROL PANEL Estate Series FIGURE 11 2722698-11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 11-1 2721510 TANK-FUEL LH (INCLUDES ITEMS 18 & 19) 11-2 2721509 TANK-FUEL RH (INCLUDES ITEMS 18 & 19) 11-3 2721808 S CONTROL PANEL W/LAB 1 11-4 2720997 S ENG DECK W/LABS...

  • Page 46: Oil Cooler/Bumper

    2180 OIL COOLER/BUMPER Estate Series FIGURE 12...
  • Page 47 2180 OIL COOLER/BUMPER Estate Series FIGURE 12 2722698-12 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 12-1 2720997 S ENGINE DECK W/LABS 12-2 2720891.7 SCREEN-OIL COOLER 12-3 2188173 COOLER-OIL 12-4 2186211 S HYD RSRVR W/LABS (69053-05 IS A SERVICEABLE LENGTH OF 55") 12-5A 69053-05 3/8 HIGH TEMP HOSE 26"...

  • Page 48: Seat Assembly & Rops

    2180 SEAT ASSEMBLY & ROPS Estate Series FIGURE 13...
  • Page 49 2180 SEAT ASSEMBLY & ROPS Estate Series FIGURE 13 2722097-13 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 13-1 198057 SEAT - 1 PIECE GREY OPTIONAL ARM RESTS: 13-2 198066 RH ARM REST 13-3 198059 LH ARM REST 13-4 158135-01 SWITCH, SEAT NO 13-5 64139-16 BLT-WLF 5/16-18X5/8...

  • Page 50: Steering/Deck Lift

    2180 STEERING/DECK LIFT Estate Series FIGURE 14...
  • Page 51 2180 STEERING/DECK LIFT Estate Series FIGURE 14 2722698-14 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 14-1 2720997 S ENGINE DECK W/LABS 14-45 64205-008 BLT-MET M10-1.50X55 14-2 48030N HOUR METER ASSY 14-46 2222092 PLATE-CHOKE MOUNT 14-3 2188161 VALVE-TANK SELECTOR 14-47 64152-23 1/4-20X3/8 LG SP SCREW 14-4...

  • Page 52: Cradle & Caster Assembly

    2180 CRADLE & CASTER ASSEMBLY Estate Series FIGURE 15...
  • Page 53 2180 CRADLE & CASTER ASSEMBLY Estate Series FIGURE 15 2722698-15 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 15-1 48043-03C S CUP,OUTER BEARING 15-2 2721306.5 WLDMT-CASTER YOKE 15-3 DECK W/LABS 15-4 64123-215 BOLT-HEX 3/4-10X7 1/2 15-5 2722228 WHEEL-13X5.00-6 ASSY (INCLUDES ITEMS 6, 7 & 9) 15-6 2720475-01 TIRE-13X5.00-6 SMOOTH 15-7...

  • Page 54: 52" Side Discharge

    2180 52" SIDE DISCHARGE Estate Series FIGURE 16...
  • Page 55 2180 52" SIDE DISCHARGE Estate Series FIGURE 16 2722698-16 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 16-1 2721709.5 WLDMT-DECK 52SD 16-42 4114038.7 BAFFLE-FRONT LH 16-2 2182458.5 BELT COVER RH (USE ON 52" SD DECK ONLY) 16-3 2182459.5 BELT COVER LH 16-4 38524 KNOB-4 PRONG 3/8-16...

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