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Binks Mag II Quick Start Manual

Binks Mag II Quick Start Manual

Automatic air-assisted airless hvlp spray gun

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The following instructions provide the necessary
information for the proper operation and
preventive maintenance of the Binks MAG II
Automatic Manifold Mounted Air-Assisted
Airless HVLP Spray Gun. Please read and
understand all information in this document in
order to get the maximum performance from
your new MAG II spray gun.
In the MAG II Automatic HVLP spray gun, the
paint or other material to be sprayed is atomized;
forced through the carbide tip by the typical
1,500-3,800 psi fluid pressure (with capabilities
up to 4,000 psi/275 bar). This atomizing, plus
the final shaping air supplied by the air cap,
produces an exceptionally fine and even spray
pattern. The result of this spray pattern is an
even finish that lends itself to products that need
an exceptionally fine finish with reduced
overspray and VOC emissions.
SPecificationS:
Max. Air Pressure:
100 psi/6.8 bar
For Flat Tip and
15 psi inlet pressure delivers
Twist Tip HVLP
10 psi air cap pressure at
compliance:
8 cfm air volume
Max. Fluid Pressure: 4000 psi/275 bar
Min./Max. Cylinder
50 psi/3.4 bar (min.),
Actuating Pressure:
100 psi/6.8 bar (max.)
Gun Body:
Stainless Steel, Aluminum
Fluid Path:
Nituff Coated Aluminum
Fluid Shut Off Type: Tungsten Carbide Seat
Fluid Inlet and
1/4" NPT(F) thread
Outlet Size:
Air Inlet Size:
atomizing air: 1/4" NPT(F)
manifold body
fan air: 1/4" NPT(F)
manifold body
cylinder air: 1/8" NPT(F)
manifold body
Gun Weight:
1.8 lbs. (.816 kg)
Gun Mounting
1/2" diameter
Hole:
Mag II autoMatIc
aIR-assIsted
aIRLess HVLP sPRay gun
(u.V. and conVentIonaL coatIngs)
0511-0HF0, 0511-0Ht0, 0511-MHF0, 0511-MHt0
The MAG II Automatic HVLP spray
gun uses high pressure to spray paints
and solvents. Since liquids sprayed at
high pressure can cause injuries, and
some paints and solvents can be toxic or
cause explosions and fires under certain
conditions, your safety and the safety of
others depend on your reading the
information on this Part Sheet.
If you have any questions or do not
understand the information presented,
call your nearest service representative.
note
Please be sure to read the
warnings on page 2.
Replaces
Part
Part Sheet
Sheet
77-2949
77-2949R

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Summary of Contents for Binks Mag II

  • Page 1 MAG II spray gun. In the MAG II Automatic HVLP spray gun, the paint or other material to be sprayed is atomized; forced through the carbide tip by the typical 1,500-3,800 psi fluid pressure (with capabilities up to 4,000 psi/275 bar).
  • Page 2 Binks distributor. Spray from the gun, hose leaks, or ruptured components can inject fluid into • Do not alter or modify this equipment. Use only genuine Binks parts. your body and cause extremely serious injury, including poisoning or the need •...
  • Page 3 MAG II AUTOMATIC HVLP SPRAY GUN SET-UP INSTRUCTIONS — SPRAY INSTRUCTIONS to cHanGe fRoM coMBined fan and 3. The air line to a three way valve should be as short atoMizinG aiR to SePaRate fan and as possible for rapid operation.
  • Page 4 MAG II AUTOMATIC MANIFOLD MOUNTED AIR-ASSISTED HVLP SPRAY GUN OPTIONAL ITEMS (FOR SEPARATE FAN/ATOM AIR)
  • Page 5: Parts List

    MAG II AUTOMATIC MANIFOLD MOUNTED AIR-ASSISTED HVLP SPRAY GUN PaRtS LiSt When ordering, please specify Part Number. iteM iteM noteS PaRt no. deScRiPtion QtY. noteS PaRt no. deScRiPtion QtY. 54-5908 REAR CAP fLat tiP coMPonentS FLAT TIP HVLP AIR CAP...
  • Page 6: Spray Pattern Troubleshooting

    With 25' of 5/16" I.D. air hose and regulator set at only 15 p.s.i. the compliant air cap registers 10 p.s.i. of atomization air to shape and soften the spray pattern. The MAG II Automatic manifold mounted air-assisted automatic HVLP spray gun operates at high transfer efficiencies and fully complies with all government regulations for HVLP spray guns.
  • Page 7: Piston Assembly

    MAG II AUTOMATIC MANIFOLD MOUNTED AIR-ASSISTED AIRLESS HVLP SPRAY GUN MAINTENANCE/TROUBLESHOOTING AND SERVICE INSTRUCTIONS RePLacinG o-RinGS on note note PiSton aSSeMBLY Disassemble spray gun and remove carbide fluid tip needs to be Service symptoms: all o-rings before immersing gun in oriented properly in the air cap.
  • Page 8 Piston Assembly o-rings (25 & 29) must be replaced when replacing gun sub module. Piston assembly must be MAG II AUTOMATIC HVLP HOSE HOOK-UPS bottomed out in the piston housing (approximately 5/8" from the top of the piston housing). Hose Hook-Up with Atomizing/Fan Air COMBINED...
  • Page 9 MAG II AUTOMATIC HVLP MOUNTING SPECIFICATIONS (fLat tiP) 5 13/16" 1.750 .966 1/4" O.D. TUBE X 1/8"NPT FITTING CYLINDER AIR 2.700 1.282 1.201 SIDE PORT 1.826 AIR FAN ADJUSTMENT PISTON VENT AND FLUID .735 BY-PASS WEEP PORT 1/4"NPT(F) FLUID 1/4"NPT(F) 1/2"...
  • Page 10 MAG II AUTOMATIC MANIFOLD MOUNTED AIR-ASSISTED HVLP SPRAY GUN tWiSt tiP SeLection cHaRtS StandaRd fLat tiP SeLection cHaRtS Fan width based on 2200 PSI with latex Fan width based on 1000 PSI with water paint 12" from surface. Actual results may 12" from surface. Actual results may caPacitY vary, depending on material viscosity. vary, depending on material viscosity. WIDTH @500 PSI WidtH caPacitY PART NUMBER...
  • Page 11 MAG II AUTOMATIC MANIFOLD MOUNTED AIR-ASSISTED HVLP SPRAY GUN MaG ii deSiGnation 0511 – __ – H – __ – 0 MAG II SPRAY GUN 0 = NO MANIFOLD HVLP F = FLAT TIP M = WITH MANIFOLD T = TWIST TIP...
  • Page 12 WaRRantY This product is covered by Binks’ 1 Year Limited Warranty. Binks Sales and Service: www.binks.com U.S.a./Canada Customer Service Toll Free Customer Service and Technical Support 195 Internationale Blvd. 800-992-4657 Glendale Heights, IL 60139 630-237-5000 Toll Free Fax 888-246-5732 10/12 © 2012 Binks All rights reserved. Printed in U.S.A.

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