Binks 102-2400 FRP Instruction Manual

Binks 102-2400 FRP Instruction Manual

Air-assisted airless century spray guns

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AIR ASSIST
AIR CAP
CATALYST
INJECTOR
CENTURY TIP
102-2400 Century Wet-Out Gun
111-4052
Wrench
102-2521
Catalyst Injector
102-2526
Catalyst Injector
102-2531
Catalyst Injector
106-1170
Kit
WARNING — HIGH PRESSURE — WARNING
DO NOT POINT SPRAY GUN AT ANY PART OF THE HUMAN BODY
FLUID UNDER HIGH PRESSURE CAN PENETRATE THE SKIN AND CAUSE SEVERE INTERNAL INJURY
IN CASE OF INJURY OBTAIN MEDICAL ATTENTION IMMEDIATELY
BE SURE TO REPORT NATURE OF INJURY AND TYPE OF FLUID OR SOLVENT TO THE DOCTOR
Be sure you understand ALL of the following instructions
thoroughly BEFORE operating any part of the airless equip-
ment system. CONSULT YOUR BINKS REPRESENTA-
TIVE TO CLEAR UP ANY ITEMS OF INSTRUCTION
YOU DO NOT UNDERSTAND.
1. Under no circumstances should the spray gun be carelessly
handled nor its spray (even when the nozzle is removed)
directed at close proximity at any part of the human body.
2. NEVER clean, change, or remove nozzle from the spray
gun without doing the following:
a. Lock trigger (62) by pushing forward. Rotate locking
block (68) in upward position.
b. Shut off pump and turn off air supply.
c. Release fluid pressure in the entire system, from pump
to spray gun. Stop pump in down position.
3. NEVER attempt to force the flow of liquid backward
through the gun.
Binks MODELS 102-2400 FRP,
102-2500 GEL-COAT, AND
102-2545 VINYL ESTER
AIR-ASSISTED AIRLESS
CENTURY SPRAY GUNS
CATALYST FILTER
UP TO 2500 POUNDS PER SQUARE INCH
4. NEVER plug a hose leak with your finger, with adhesive
5. NEVER operate the airless system with a defective hose.
6. The airless pump must be grounded before operating the
CHOPPER INLET
(not shown—see page 4)
CATALYST INLET
1/4 NPS(m)
AIR ASSIST INLET
1/4 NPS(m) / 1/4 NPT(m)
102-2500 Century Gel-Coat Gun
111-4052
102-2515
102-2518
102-2521
106-1170
102-2545 Century Vinyl Ester Gun
111-4052
102-2521
102-2526
106-1170
TRIGGER LOCK
tape, or other "stop-gap" device.
ALWAYS replace the defective hose immediately. For
continuing safety, users are urged to:
a. ALWAYS handle carefully all hose connections, joints,
and seating surfaces on the spray gun to prevent dam-
age.
b. NEVER kink or bend the fluid hose into less than a
four inch radius.
c. FREQUENTLY check the hose for kinks or abrasions.
These may develop into a rupture.
d. NEVER use standard hardware to modify the airless
system. ALWAYS use Binks high pressure fittings
only.
airless system.
Replaces
Part Sheet
77-2520R-7
RESIN INLET
1/4 NPS(m)
Wrench
Catalyst Injector
Catalyst Injector
Catalyst Injector
Kit
Wrench
Catalyst Injector
Catalyst Injector
Kit
Part
Sheet
77-2520R-8

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Summary of Contents for Binks 102-2400 FRP

  • Page 1 (68) in upward position. d. NEVER use standard hardware to modify the airless b. Shut off pump and turn off air supply. system. ALWAYS use Binks high pressure fittings c. Release fluid pressure in the entire system, from pump only.
  • Page 2 Spray from the spray gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury. FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
  • Page 3: First Aid

    WARNING When using Binks equipment with Methyl Ethyl Ketone Peroxide in Plasticizer OBSERVE the following precautions CORROSIVE TO THE EYES – MAY CAUSE BLINDNESS. MAY BE FATAL IF SWALLOWED. STRONG IRRITANT. CONTAMINATION OR HEAT MAY LEAD TO FIRE OR EXPLOSIVE DECOMPOSITION. COMBUSTIBLE.
  • Page 5: Parts List

    In 106-1175 Catalyst Filter Repair Kit. ◗ In 106-1170 Soft Seal Kit. □ NOZZLE AIR CAP ASSEMBLY 5/16" IGNITION WRENCH NOTE: Parts marked with * are only available from Binks in quantity packs 2. 102-285 CALIBRATION 3/8" WRENCH or Repair Kits. Refer to the Repair Kits for order numbers. See Price NOZZLE ASSEMBLY 7/16"...
  • Page 7 □ • 5/16" IGNITION WRENCH • 2 FLAT SCREWDRIVERS NOTE: Parts marked with * are only available from Binks in Quantity Packs or Repair Kits. Refer to the Repair Kits List for order • 3/8" WRENCH • 5/64" DOWEL PIN numbers.
  • Page 9 □ • 5/16" IGNITION WRENCH • 2 FLAT SCREWDRIVERS NOTE: Parts marked with * are only available from Binks in Quantity Packs or Repair Kits. Refer to the Repair Kits List for order • 3/8" WRENCH • 5/64" DOWEL PIN numbers.
  • Page 10 MODEL 102-2455 CENTURY CHOPPER GUN ASSEMBLY 2 3 4 PARTS LIST (When ordering, please specify Part No.) ITEM PART DESCRIPTION QTY. 102-2400 CENTURY GUN ASSEMBLY .... 1 102-2661 MOUNT BRACKET ......1 20-1374 SCREW, ..... 1 FLAT HEAD SLOTTED 20-6154 SCREW, .....
  • Page 11: Setup Instructions

    (For 102-2400, 102-2455 and 102-2500) OPERATING INSTRUCTIONS Your new Binks Century Gun will give you excellent performance Depending on your system, the fluid pressures you use will vary as long as it is handled properly. Read over these sections before higher or lower than these numbers, but they serve as a good operating the gun.
  • Page 12: Daily Inspection

    NOTE With tip wear, resin flow will slowly increase. BINKS CENTURY GUN SUGGESTED SPARE PARTS PART QTY. DESCRIPTION PER PKG.
  • Page 13: Replacement Of Worn Parts

    Part Sheet 77-2800 (Unison Units) REPLACEMENT OF WORN PARTS PRECAUTIONARY NOTE NOTE Do not disassemble or work on the Binks Century gun without first doing the following: The cone face of the packing should point towards the needle point of the needle assembly.
  • Page 14 REPLACEMENT OF WORN PARTS (continued) 6. Put the new catalyst seat into the hole of the gun head that 12. The seat now needs to be pressed into place such that a the catalyst needle assembly came out of. The small end tight fit is created between the resin seat and the walls of of the catalyst seat must go in first.
  • Page 15 REPLACING THE RESIN NEEDLE ASSEMBLY The OLD style chopper air valve assembly (102-2618) is no longer supported by Binks. Contact Binks to obtain the 1. Repeat steps 1 thru 5 from section “Replacing the Resin NEW style chopper air valve assembly.
  • Page 16 Binks Worldwide Sales and Service Listing: www.binks.com Industrial Finishing WARRANTY This product is covered by Binks’ 1 Year Limited Warranty. Binks has authorized distributors throughout the world. For technical assistance or the distributor nearest you, see listing below. U.S./Canada Technical Service Office: 195 Internationale Blvd., Glendale Heights, IL 60139...

This manual is also suitable for:

102-2500 gel-coat102-2545 vinyl ester102-2400

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