FISCHER DUALSCOPE MP0R USB Operator's Manual

FISCHER DUALSCOPE MP0R USB Operator's Manual

Coating thickness measuring instrument

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Operator's Manual for the Coating Thickness
Measuring Instrument
®
DUALSCOPE
MP0R
®
DUALSCOPE
MP0RH
®
DUALSCOPE
MP0R-FP
®
DUALSCOPE
MP0RH-FP USB
®
ISOSCOPE
MP0R
and variants
DKD-K-33101
USB
USB
USB
USB

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Summary of Contents for FISCHER DUALSCOPE MP0R USB

  • Page 1 Operator’s Manual for the Coating Thickness Measuring Instrument ® DUALSCOPE MP0R ® DUALSCOPE MP0RH ® DUALSCOPE MP0R-FP ® DUALSCOPE MP0RH-FP USB ® ISOSCOPE MP0R and variants DKD-K-33101...
  • Page 2 Manufacturer: processed, multiplied or distributed to third parties by HELMUT FISCHER GMBH+CO.KG electronic means without the written consent of Helmut Institute for Electronics and Measuring Technology Fischer GmbH+Co.KG. Subject to technical changes and Industriestrasse 21 71069 Sindelfingen, Germany corrections. Phone ++49 (0) 70 31 30 30 ®...
  • Page 3: Table Of Contents

    Table of Contents Page 1 Switching the instrument ON / OFF (valid for all instrument models except the “…-FP” models)......5 2 Switching the “…-FP” instrument models ON / OFF..................... 6 3 Main Menu – Functional Overview ........................7 4 Measurements on coating material........................8 5 Evaluation of a test series (Statistics function) ....................
  • Page 4 7.2 Deleting all measurement data from the measurement data memory ............15 8 Normalizing................................. 16 9 Calibration ................................18 10 Deleting a calibration / Restoring the baseline of the characteristic..............20 11 Setting the specification limits........................... 22 12 Deleting the specification limits......................... 24 13 Triggering the group separator .........................
  • Page 5: Switching The Instrument On / Off (Valid For All Instrument Models Except The

    1 Switching the instrument ON / OFF (valid for all instrument models except the “…-FP” models) Note: The instrument does not have a specific ON / OFF switch. Switching the instrument ON The instrument will switch ON automatically when it is placed on a specimen. If the instrument is placed on nonferromagnetic or electrically nonconductive material, the display will show the error note "Er6"...
  • Page 6: Switching The

    2 Switching the “…-FP” instrument models ON / OFF Note: The on/off operation is different to the other MP0R models!. Switching the “…-FP” instrument ON The ON key is the key [OK]. Switch the instrument ON by pressing the key [OK] Switching the instrument OFF / Auto-Switch-Off After a certain time, the instrument will switch off automatically (OFF = when instrument’s display is empty) You can set the period from the last measurement to the automatic OFF from the service mode.
  • Page 7: Main Menu - Functional Overview

    3 Main Menu – Functional Overview Select the specific sub-menus with [ ] or [ ] and press key [OK].
  • Page 8: Measurements On Coating Material

    4 Measurements on coating material Making measurements with the MP0R: 1. With the instrument switched ON, place the instrument on the specimen and wait, until the acoustic signal sounds. The instrument will switch ON automatically this way. 2. Lift the instrument off the specimen. The acoustic signal sounds and the reading will be displayed.
  • Page 9 Measurement with the MP0R instrument...
  • Page 10: Evaluation Of A Test Series (Statistics Function)

    5 Evaluation of a test series (Statistics function) Prerequisite: At least two readings must be saved in the measurement data memory. Note: The measurement data memory must always be empty before starting a test series that is to be evaluated (cf.
  • Page 11 Display Explanation Mean value (= arithmetic mean value) Standard deviation (= mean square deviation of the single readings from the mean value) Number of measurements in the test series Lowest value in the test series Highest value in the test series Meaning of statistical evaluation data shown in the display.
  • Page 12: Transmitting Data To A Computer

    6 Transmitting data to a computer The RS232 radio interface integrated in the instrument facilitates the transmission of the data stored in the measurement data memory to an optional radio receiver (order no. of US-receiver version: 603-544). The radio receiver, in turn, transmits the data to the evaluation computer via a cable. There is a separate operator's manual for the optional radio receiver.
  • Page 13: Transmitting All Measurement Data In The Instrument Memory

    6.2 Transmitting all measurement data in the instrument memory 1. Set the display menu with [ ] or [ ] to show 2. Press button [OK]. All readings in the memory are then radioed to the PC. This is indicated by the flashing radio tower symbol. 6.3 Sending the current mean value Prerequisite for following sub-chapters of 5.3: Settings of service menu must be “SI = 0”...
  • Page 14: Triggering The Mean Value Transmission Manually

    6.3.1 Triggering the mean value transmission manually Prerequisite: Settings of service menu must be “bL = 1” e.g. mean value transmission is active. See chapter 14 “Service menu, menu #1”, menu point “Block length”. 1. Make desired number of measurements. 2.
  • Page 15: Deleting Measurements

    7 Deleting measurements 7.1 Deleting only the last reading 1. Select the menu DEL with [ ] or [ ]. 2. Press button [OK]. The last reading will be deleted. 7.2 Deleting all measurement data from the measurement data memory 1.
  • Page 16: Normalizing

    8 Normalizing A normalization is used to adjust the measuring instrument to a measuring task. symbol on the display of the instrument indicates the “Normalization” operating mode. The following items are required for performing a normalization: • Uncoated specimen. In geometry and substrate material, this specimen should correspond exactly to the parts to be measured. Note: All readings in the memory will be deleted when performing a normalization.
  • Page 17 3. Perform about 5 measurements on the uncoated specimen. After each measurement, the current reading will appear on the display. Note: If you want to delete wrong readings, press button [ESC]. Then, the complete data memory will be deleted, but the normalization routine will not be interrupted. After that, perform five more measurements. 4.
  • Page 18: Calibration

    9 Calibration The following items are required for performing a calibration: An uncoated specimen: In geometry & substrate material, this specimen should correspond exactly to the parts to be measured and a calibration standard (instrument-specific correction foil 75 µm (3 mils)). Note: All readings in the memory will be deleted when performing a calibration.
  • Page 19 The mean value is set to zero. The reading 0.00 will appear on the display. The message STD1 (that is, calibration standard # 1) appears. 5. Place the calibration foil on the uncoated specimen and perform about 5 measurements. After each measurement, the current single reading will appear on the display. Note: If you want to delete wrong readings, press button [ESC].
  • Page 20: Deleting A Calibration / Restoring The Baseline Of The Characteristic

    10 Deleting a calibration / Restoring the baseline of the characteristic Sometimes, if an instrument does not measure correctly even after a calibration, the calibration can be deleted. This can occur if the previous calibration has not been carried out correctly. In such a case, the baseline of the characteristic can be restored to its original factory condition.
  • Page 21 3. Perform three to five measurements on the uncoated specimen. The current reading appears on the display after each measurement. 4. Press button [OK]. Note: When pressing [OK], the mean value of all measurements is used as the normalization value. This mean value is set to 0.
  • Page 22: Setting The Specification Limits

    11 Setting the specification limits Example: Lower specification limit (MIN): 20 µm; upper specification limit (MAX): 40 µm Setting the specification limits: 1. On the display, set the specification limit mode using the arrow key [ ] or [ ]. 2.
  • Page 23 6. Measure again once on the specimen (continued on next page!) 7. Set the desired MAX value using the key [ ] or [ ]. Example: the upper specification limit 40 µm. 8. Press button [OK] to accept this value into memory. 9.
  • Page 24: Deleting The Specification Limits

    12 Deleting the specification limits 1. Switch to the specification limit mode using the button [ ] or [ ]. 2. Press button [OK]. The set value appears on the display. 3. Set the value to "0.00" using the key [ ] or [ ]. 4.
  • Page 25: Triggering The Group Separator

    13 Triggering the group separator The purpose for group separators is to obtain and present data sets in different blocks. In an Excel spreadsheet, the group separator has the effect of writing the succeeding data set into a new column adjacent to the one that has just been processed.
  • Page 26 1) Automatic triggering of the group separator (with fixed block sizes) Prerequisite: the block size is set > 0. A group separator is sent automatically after the computation of the block statistics (cf. Chapter 4 “Evaluation of a test series”, Page 9) and the subsequent automatic deletion of the data of the block in the measurement memory. 2) Manual triggering of the group separator (without creating a block) Prerequisite: Block size = 0 Obtain any number of measurements.
  • Page 27: Service Menus

    14 Service Menus Access to the service menues and setting of the service points 1. Select the menu icon using the key [ ] or [ ]. 2. Press button [OK]. “157” will appear on the display. 3. Set “159” using the key [ ]. 4.
  • Page 28 Service menu 1 Menu point Default setting Further settings Lock function CE I = CE 0 = CE 2 = locked free locked locked free free Block length 2 ... 20 Note: "0" has the same function like "1". Display resolution dI 0 = low resolution 1 = medium resolution 2 = high resolution...
  • Page 29 Service menu 2 "Radio transmission" Menu point Default setting Further settings SubNet number nN 0 0 ... 15 Instrument number 0 ... 15 within the SubNet Repeat specification nP 1 0 ... 7 SubNet Number: this no. specifies a certain group of MP0R instruments, which are assigned to common radio receiver.
  • Page 30 Service menu 3 Menu point Default setting Further settings Dimension unit UN = µm NILS = mils Measuring program r 00 = display of coating thickness reading r 01 = display of the normalized probe output signal Xn (normalized countrate) (for service purposes only!) r 02 = display of the measured probe output signal X (countrate)
  • Page 31 Menu point Default setting Further settings Acoustical signal bepI = beep sound ON bep0 = beep sound OFF Measuring mode dual = automatic selection between Fe = measurements with magnetic induction method (only displayed with magnetic induction method and Eddy only Dualscope instr.) current method...
  • Page 32 Service menu 4 Menu point Default setting Further settings Single reading SI I SI 0 transmission / Mean Each single reading will be transmitted to Mean values only will be transmitted to the value transmission the PC Group separation GS I Group separation ON GS 0 Group separation OFF Auto switching-off...
  • Page 33 Service menu 5 Menu point Meaning Measuring in the Assumption for the operation in the continuous mode: continuous mode “Radio transmission in the „continuous mode” is OFF (see service menu 3 “FrL0”) Continuous mode ON: call service menu 5 Continuous mode OFF: call service menu 5 again Note: At the end of the operation with the MP0R instrument, always switch OFF the continuous mode! Otherwise the batteries will go empty (Auto-switch-off doesn’t work in the continuous mode!)
  • Page 34: Trouble Shooting

    Explanation / Possible Cause Solution Internal error Perform a normalization. If the error occurs repeatedly, call the Fischer service dpt. Overflow of the data memory Delete the data memory. Perform calibration on coating using a suitable Cannot determine value for substrate material.
  • Page 35 Message Explanation / Possible Cause Solution Reading cannot be displayed since it is out of the Perform measurements on a specimen having a measuring range. coating thickness measurable by the instrument. Cause: coating is too thick. Perform measurements correctly (e.g. do not hover with the instrument over the specimen Cause: measurement was not performed before or after the measurement or do not lift off...
  • Page 36 - measurement was performed on a the cal. Perform all measurements for the normalization standard instead of the uncoated specimen. using a mean value on the same specimen. - measurement on a creased cal. standard. Replace calibration standard. - measurement was not performed with the Perform all measurements correctly with the instrument placed squarely on the specimen or instrument placed squarely on the specimen or...
  • Page 37 Normalization performed by mistake on calibration Perform normalization on uncoated specimen. standard instead of on uncoated specimen. Er14 Internal instrument error: Not able to compute Repeat master calibration. master characteristic. The original master If this error occurs repeatedly: characteristic is retained. Contact customer service.
  • Page 38 Er22 Internal instrument error. Error accessing the Contact customer service. measurement memory or. EEPROM. Er28 Internal instrument error: Not able to compute Contact customer service. measurement. Er29 A locked function has been called Set the function free again in service menu 1.
  • Page 39: Technical Data

    16 Technical data ® ® Instrument model DUALSCOPE MP0R USB ISOSCOPE MP0R USB ® DUALSCOPE MP0R-FP USB Part no. standard version MP0R USB: 604-048 (MP0R-FP: 604-049) 604-063 Part no. US version MP0R USB: 604-051 (MP0R-FP: not available) 604-066 NF, Iso/Fe Iso/NF Coatings that can be measured (test methods)
  • Page 40 0 ... 75 µm (0 - 3 mils) 1.5 µm 0 ... 100 µm (0 - 4 mils) 1 µm based on Fischer 75 ... 1000 µm (2 - 39 mils) 100 ... 500 µm (4 - 20 mils) standards 1000 ...
  • Page 41 Power supply 2 x LR6.AA Power consumption Max. 0.2 Watt Permissible ambient temp. 5 ... 40°C (41 – 104°F) during operation; storage temp.: 5... 60°C (41 – 140°F) Permissible rel. humidity 30 ... 90 % (non-condensing) Radio communication Radio transmitter 868 MHz or 915 MHz (US-version) for the unidirectional transmission of measurement data to an external computer (cf.
  • Page 42 ® Instrument model DUALSCOPE MP0RH(-FP) USB Part no. standard version MP0RH USB: 604-052 (MP0RH-FP: 604-053) MP0RH USB: 604-055 (MP0RH-FP: not available) Part no. US version Coatings that can be NF,Iso/Fe measured (test methods) Nonferromagnetic or isolating coatings on steel or iron (Magnetic induction method) Iso/NF Isolating coatings on nonferrous metals...
  • Page 43 0 - 7000 µm (0 - 275 mils) Iso/NF 0 - 2000 µm (0 - 80 mils) Trueness NF,Iso/Fe based on Fischer 0 ... 50 µm (0 - 2 mils) 2 µm standards 50 ... 2000 µm (2 - 80 mils) 2000 ...
  • Page 44 Repeatability precision NF,Iso/Fe based on Fischer 0 ... 50 µm (0 - 2 mils) 1 µm standards 50 ... 2000 µm (2 - 80 mils) 2000 ... 7000 µm (80 - 275 mils) up to 3 % Iso/NF 0 ... 50 µm (0 - 2 mils) 0.5 µm...
  • Page 45 Power consumption Max. 0.2 Watt Permissible ambient temp. 5 ... 40°C (41 – 104°F) during operation; storage temp. 5 ... 60°C (41 - 140°F) Permissible rel. humidity 30 ... 90 % (non-condensing) Communication Radio transmitter 868 MHz or 915 MHz (US-version) for the unidirectional transmission of measurement data to an external computer (cf.
  • Page 46: Order Information For Instruments And Accessories

    17 Order information for instruments and accessories Item Part no. Item Part no.   DUALSCOPE MP0R USB 604-048 DUALSCOPE MP0RH-US USB 604-055 (incl. standard accessories) Radio receiver-US USB RS232 915 MHz 604-045  Carrying loop MP0R 603-481 DUALSCOPE MP0R-US USB 604-051 Calibration standard 75 µm 603-479...

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