PIONEER DJ DJS-1000 Service Manual

PIONEER DJ DJS-1000 Service Manual

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DJ SAMPLER
DJS-1000
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
DJS-1000
LSYXJ
DJS-1000
UXJCB
DJS-1000
AXJ
THIS SERVICE MANUAL SHOULD BE USED TOGETHER WITH THE FOLLOWING MANUAL(S).
Model
DJS-1000
Pioneer DJ Corporation
2017 Pioneer DJ Corporation
Power Requirement
AC 100 V to 240 V
AC 100 V to 240 V
AC 220 V
Order No.
QRT1018
SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM, PCB PARTS LIST
6F, Yokohama i-Mark Place, 4-4-5 Minatomirai, Nishi-ku, Yokohama, Kanagawa 220-0012 Japan
DJS-1000
Remarks
ORDER NO.
QRT1017
Remarks

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Table of Contents
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Summary of Contents for PIONEER DJ DJS-1000

  • Page 1 THIS SERVICE MANUAL SHOULD BE USED TOGETHER WITH THE FOLLOWING MANUAL(S). Model Order No. Remarks QRT1018 SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM, PCB PARTS LIST DJS-1000 Pioneer DJ Corporation 6F, Yokohama i-Mark Place, 4-4-5 Minatomirai, Nishi-ku, Yokohama, Kanagawa 220-0012 Japan 2017 Pioneer DJ Corporation...
  • Page 2: Safety Information

    If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. CAUTION Since the fuse may be in the neutral of the mains supply, disconnect the mains to de-energize the phase conductors. DJS-1000...
  • Page 3: Table Of Contents

    8.3 ITEMS FOR WHICH USER SETTING ARE AVAILABLE ..................... 50 9. EXPLODED VIEWS AND PARTS LIST..........................51 9.1 PACKING SECTION ..............................51 9.2 EXTERIOR SECTION ..............................53 9.3 CHASSIS SECTION ..............................55 9.4 CONTROL PANEL SECTION (1/2)..........................57 9.5 CONTROL PANEL SECTION (2/2)..........................59 DJS-1000...
  • Page 4: Service Precautions

    Therefore, the NAND (IC1200) are not supplied as a service part. If the NAND is defective, replace the whole MAIN ASSY. Caution: Control Panel and Chassis unit in the state that has wire does not open 180 degrees. DJS-1000...
  • Page 5 And more, since operator can touch the dangerous primary side easily, there is some possibility that operator receives an electrical shock from SW POWER SUPPLY. NOTE: DJS-1000 keeps compliance "safety regulation" as a set. This is applied to only engineer and service person and so on. Red area below is the dangerous area that operator can touch easily and receives an electrical shock.
  • Page 6: Specifications

    USB-A terminal ..............x1 (5 V/1 A) USB-B terminal ..................x1 LINK ..............x1 (LAN 100Base-TX) MIDI IN .................. x1 (5P DIN) MIDI OUT/THRU ..............x1 (5P DIN) The specifications and design of this product are subject to change without notice. DJS-1000...
  • Page 7: Basic Items For Service

    Weight: 150g ± 5g Diameter of bottom surface: ø10 and plain surface (If consistent in the above-mentioned conditions, available) Lubricants List Name Part No. Purpose of use / Remarks Acetate Cloth Tape GYH1001 Refer to 7. DISASSEMBLY:[3-2] About Correspondence for Performance Improvement DJS-1000...
  • Page 8 SERVICE CHECK SHEET DJS-1000...
  • Page 9: Pcb Locations

    2..AUDB ASSY DWX4082 2..PARA ASSY DWX4094 2..USBA ASSY DWX4083 2..DPTH ASSY DWX4095 2..SSK3 ASSY DWX4096 1..PAD ASSY DWM2666 2..INVR ASSY DWX4097 2..PADB ASSY DWX4085 2..HPJA ASSY DWX4098 2..SEQB ASSY DWX4086 2..CDCB ASSY DWX4087 1..SW POWER SUPPLY DWR1548 2..ILMB ASSY DWX4088 DJS-1000...
  • Page 10: Block Diagram

    4. BLOCK DIAGRAM ILMB ASSY 1/4- (DWX4088) TFT-LCD MODULE (CWX4352-) *HORIZONTAL CN3002 CN3001 CN7601 LCDB ASSY CN3600 C K S 6 6 2 5 - A C K S 3 8 4 6 - A C K S 3 8 4 6 - A C K S 4 4 2 8 - A V+5R1_LED V+5R1_LED...
  • Page 11: Signal Block Diagram

    INPUT IC5302 INPUT IC5300 IC 5301 IC5501 IC5502 OUT PUT1 NJM 4580MD NJM 4580MD NJM 4580MD NJM 4580MD LEVEL NJM 4580MD INPUT ADC OUT DAC IC5500 IC5303 MUTE AK4452VN AK5386VT THURU/ SIGNAL_SEL OUTPUT2 MUTE IC5503 AUDB ASSY NJM 2121MD DJS-1000...
  • Page 12: Power Block Diagram

    Voltage Monitoring CN200 CN200 Circuit CN3200 CN3200 (2/3) (2/3) (2/3) (2/3) CN3200 CN3200 (1/3) (1/3) (1/3) (1/3) LCDB ASSY CN3200 CN3200 (3/3) (3/3) (3/3) (3/3) LCDB ASSY PADB ASSY CN8001 CN8001 CN7700 CN7700 CDCB ASSY CN5001 CN5001 AUDB ASSY DJS-1000...
  • Page 13: Diagnosis

    USBA VBUS Current monitoring USBPWR_OC (Start as soon as application is started up) Ton5 3.7s eMMC_xRST Ton8 8.2s USBHUB_xRST Ton9 19.5s xMUTE L_MUTE Voltage monitoring (L=400ms : Abnormal detection) FAULT DET Starting AC voltage monitoring (L=1ms : AC OFF detection) xAC_OFF DJS-1000...
  • Page 14: Troubleshooting

    Failure in the related IC and peripheral Is each starting signal normal? communication normal? circuit [See 5.1 STARTUP SEQUENCE]     [Observation point Failure in the related IC and peripheral Failure in the display circuit circuit (Go to the Display Trouble flowchart) DJS-1000...
  • Page 15: Display Trouble

    Is the LVDS signal normal? Is the RGB666 signal normal? Failure in IC3600, IC3601, IC3602 [Observation point [Observation point and peripheral circuit V [ W K, waveform Q R " =, waveform Failure in IC2000 and peripheral circuit Failure in the LCD (CWX4352) DJS-1000...
  • Page 16: Operation Trouble

    "Button does not work" flowchart. the rotary operation? Is the rotation signal * normal? Failure in the processing microcomputer U, waveform [Observation point (failure in IC8008), or failure in the rotary selecter/ parameter failure Failure in the operation processing microcomputer (Failure in IC8008) DJS-1000...
  • Page 17: Audio Trouble

    Activate it in the normal mode and supply the audio signal to the INPUT terminal Adjust the INPUT LEVEL knob to the appropriate position Set the TRACK TYPE of least one track in the THRU Adjust the TRACK VOLUME of track that is set in the THRU to the 100 DJS-1000...
  • Page 18 IC5500 in order (Q5501, Q5502, Q5505, Q5506) Are MCK, BCK, LRCK correctly input to IC5500? Failure in the audio CLK peripheral circuit [Observation point -> Confirm the IC5204, IC5207 4pin output D, waveform and CLK output of IC2000 DJS-1000...
  • Page 19 Failure in IC2000 and peripheral circuit correctly input to IC5700? [Observation point , waveform Is the IC5700 output normal? Failure in IC5700 [Observation point , waveform Failure in the PHONES analog audio output circuit -> Confirm each output of IC6601 to IC6603 is normal DJS-1000...
  • Page 20: Interface Trouble

    *1: Refer to 10.32 VOLTAGES / WAVEFORMS (QRT1018 SERVICE MANUAL) Is the input clock to IC2200 normal? Failure in the crystal (X2202) and peripheral circuit `, waveform [Observation point Failure of either IC2000, IC2200 or IC2202 and peripheral circuit DJS-1000...
  • Page 21: Other Trouble

    Failure in IC1200 (Stored in the intarnal memory) Failure in IC2000 and (Even after once again turn Failure in IC2000 and peripheral circuit on the power) peripheral circuit Failure in IC2000 and peripheral circuit Failure in IC2000 and peripheral circuit DJS-1000...
  • Page 22: Voltage Monitoring Circuit

    Voltage monitoring circuit MAIN ASSY AUDB ASSY Voltage monitoring voltage value Threshold value Power Supply – V+5R1D 4.19V 6.61V V+4R2D 8.80V V+3R3D 2.40V 4.18V V+OPA 6.48V V-OPA –5.85V V+9HP 3.44V V-9HP –5.85V V+5A 6.53V V+5A_REF 6.53V V+3R3A 4.62V V+3R3D_CLK 4.62V DJS-1000...
  • Page 23: Service Mode

    (1) BACK button (2) HOME button If you press the button (1), the previous mode will be displayed. If you press the button (2), the next mode will be displayed. Method for Quitting the Test Mode Turn OFF the power supply. DJS-1000...
  • Page 24 • Immediately after the mode are switched, characters will disappear and LCD display will become white. • If you press the buttons  to  shown below, light of multi-color LED (in the orange area) can be switched to white, red, green and blue. DJS-1000...
  • Page 25 PAD Performance PAD Section Note) If you want to weight to PAD, Weighting Jig convex φ φ portion( 12”, ground plane( 10”) is down ), it is placed so as not to deviate from the center of PAD. DJS-1000...
  • Page 26 While touching the center of + mark of red square in the lower right, press REC button. Calibration will be completed. (If the calibration is completed by pressing REC button without touching it, calibration value will be discarded. Touch motion will be operated without calibration.) Calibration of the touch panel, carried out only at the time of check NG. DJS-1000...
  • Page 27 Then, transfer of preset sound source will start. START COPY UNCONNECT • Part number of preset data in the USB fiash memory is displayed. * After transfer is completed, touch "UNCONNECT" GUI button and disconnect the USB flash memory. DJS-1000...
  • Page 28 Mode is not reset to the factory shipment status even if the factory reset is executed. Setting of touch panel calibration that is set for utilities is reset to the factory shipment status if the factory reset is executed. • Language setting DJS-1000...
  • Page 29: About The Device

    Main UCOM Firmware, Mac Address, PAD Calibration Value, Project Settings eMMC (IC2001) Preset Sound Source, Project Settings M1 (IC8005) M1 UCOM Firmware M2 (IC8008) M2 UCOM Firmware USB Memory Sound samples (Playback from USB Memory) PC (Via USB A) Sound samples (Data transfer from PC) DJS-1000...
  • Page 30: Disassembly

    Note ∗1: DAC3307 and DAC3308 are supplied in connected pair respectively. Split them before use. Note ∗2: DAC2805 is also connected pair. Split them and use either of them. Note: The shipment position of each knob follows the upper drawing. DJS-1000...
  • Page 31 [2-1-1] Control Panel Section Remove the Knob. (DAA1346) Note: It is easily removed with a dessert spoon. Knob Front x 18 Remove the eighteen screws. (BPZ30P100FTB) • Bottom view Remove the three screws. (BBZ30P060FTB) Note: They have marks. • Rear view DJS-1000...
  • Page 32 Chassis’s rib MAIN ASSY [2-1-2] Shield Case (DNH3322) Remove the Control Panel Section. (Refer to the “[2-1-1] Control Panel Section”) ----------------------------------------------------------------- Disconnect the connector and then remove the INVR ASSY (with the Stay (DNH3319) ). INVR ASSY CN7301 Front DJS-1000...
  • Page 33 “[2-1-2] Shield Case (DNH3322)”) ----------------------------------------------------------------- Connect the connector and then attach the INVR ASSY. Arrange the Control Panel Section as shown in the photo. Connect the three connectors disconnected in step of the “[2-1-1] Control Panel Section”. Chassis Section Diagnosis DJS-1000...
  • Page 34 Remove the four screws. (PMH30P100FTB) Remove the screw. (DBA1340) • Rear view hook Lift the front side of the MAIN ASSY to release the two hooks and two pins, and then remove the MAIN ASSY toward the front direction. hook MAIN ASSY Front DJS-1000...
  • Page 35 AUDB ASSY toward the front direction. hook AUDB ASSY Front Remove the Power Knob. AUDB ASSY Remove the four Nut (M12)s (NKX2FNI) and then remove the Stay (DNH3325). Stay Front Nut (M12) Power Knob DJS-1000...
  • Page 36 Remove the two ∗9 SSK3 ASSY Acetate Cloth Tapes. Unhook from the Holder. ∗8 Earth Lead Wire Earth Lead Wire ∗9 AC Inlet Stay Holder Remove the Stay while pulling the Earth Lead Wire Front out of the hole. Front DJS-1000...
  • Page 37 Stay (DNH3318) etc.). Front Remove the Knob (DAA1360). Remove the Nut (M12). (NKX2FNI) Remove the Nut and Washer (accessory of VR). HPJA ASSY Remove the three screws Nut (M12) (BBZ30P060FTB) and then remove the Stay HPJA ASSY. Nut, Washer DJS-1000...
  • Page 38 Remove the four screws (BPZ30P080FNI) and then remove the BARB ASSY. CN7501 Note on assembling: Attach first two screws in the order as BARB ASSY shown by blue numbers. Remaining two screws can be attached in any order. Front DJS-1000...
  • Page 39 Remove the KSWB ASSY. CDC Stopper Front (Refer to the “[2-3-5] KSWB ASSY” . ) ----------------------------------------------------------------- Disconnecrt the connector, Remove the three screws (BPZ30P080FNI) and then remove the three CDC Stoppers CN7700 and CDCB ASSY. CDCB ASSY FFC (DDD1827) DJS-1000...
  • Page 40 Remove the six screws (BPZ26P080FTC) ∗11 ∗11 and then remove the LCDB ASSY. CN3601 CN3002 Note on assembling: Attach first two screws in the order as Front shown by pink numbers. Remaining four screws can be attached in any order. DJS-1000...
  • Page 41 [2-3-11] PARA ASSY Panel Remove the DPTH ASSY. (Refer to the “[2-3-8] DPTH ASSY”. ) ----------------------------------------------------------------- Remove the six Knobs (DAA1358). Note: In case the dessert spoon is used, take care not to damage the Panel (DAH3165). Knob Front DJS-1000...
  • Page 42 [2-3-12] PADB ASSY Remove the HPJA ASSY, DPTH ASSY and PARA ASSY. (Refer to the “[2-3-1] HPJA ASSY” , “[2-3-8] DPTH ASSY” and “[2-3-11] PARA ASSY” .) ----------------------------------------------------------------- Remove the 25 screws (BPZ26P080FTC) and then remove the Base. Base Front DJS-1000...
  • Page 43 (Refer to the “[2-3-12] PADB ASSY” .) --------------------------------------------------- Remove the Sheet (DEC3737) Sensor and then remove the Sensor (DEC3736). long hole Note on assembling ∗17: Arrange the Sheet and Sensor so that the long hole faces lower right of the front side. DJS-1000...
  • Page 44 When replacing the FFC (DDD1820), fold it as shown in the drawing below. Mountain Fold 13 mm 22 mm Apply Ferrite Clamper (DTX1011) position 45 º Reinforcement board border Reinforcement board border Narrower side Wider side 45 º 9 mm 22 mm DJS-1000...
  • Page 45 When only buttons are to be replaced. Replace all the three buttons altogether, but the replacement of Control Panel is not necessary. When only the Control Panel are to be replaced. Replace only the Control Panel. Button replacement is not necessary. DJS-1000...
  • Page 46 40 mm 2 sheets Stay (DNH3323) Front Direct to front Earth Lead Wire Stay (DNH3323) Pass through the front side boss of boss. Earth Lead Wire Front Plate (DNH3349) Fasten jointly with the Plate Plate (DNH3349) by the Screw (PMH30P080FTC). Holder Front DJS-1000...
  • Page 47 Earth Lead Wire is removed by the shape alteration. Service parts will be provided with shape alteration. When Stay of LSYXJ: Lot 1 to 1010 and UXJCB: Lot 1 to 640 are to be replaced, don’t attach the Earth Lead Wire. DJS-1000...
  • Page 48: Each Setting And Adjustment

    If you removed without having to replace PAD ASSY adjustment required. • Touch panel • Touch panel test * * If the test result is NG, carry out the touch panel calibration. (Refer to 6.1 TEST MODE PAGE 8:TOUCH PANEL) DJS-1000...
  • Page 49: Updating Of The Firmware

    * Update is complete, please disconnect the USB memory after you turn OFF the power. Ver.*.** - > Ver.*.** MAIN system:* - >* apl:* - >* 38% SUB1 Rev* - > Rev * SUB2 Rev* - > Rev * DJS-1000...
  • Page 50: Items For Which User Setting Are Available

    Auto standby function ON / OFF setting TOUCH PANEL CALIBRATION — Touch panel calibration CHARACTER PRIORITY Default / Chinese (simplified characters) / Setting of preferred language to display Chinese (traditional characters) / Korean DEFFAULT — Restore setting to initial value DJS-1000...
  • Page 51: Exploded Views And Parts List

    For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 9.1 PACKING SECTION Joint Joint DJS-1000...
  • Page 52 DRH1432 Packing Case DHG3607 DHG3607 DHG3606 Master Carton DHG3609 DHG3610 Not used Warranty DRY1270 Not used Not used Label Not used DRW2754 Not used Name Label Not used Not used DAL1353 CCC S&E Label Not used Not used DRW2310 DJS-1000...
  • Page 53: Exterior Section

    For details, refer to the “[3-2-2] Correspondence To “9.3 CHASSIS for Earthing Improvement” SECTION” of 7. DISASSEMBLY. C´ Accessory of VR LCDB ASSY CN3200 PADB ASSY CN8006 Refer to “9.4 CONTROL PANEL SECTION (1/2)” Refer to “9.3 CHASSIS SECTION” x 18 DJS-1000...
  • Page 54 DAA1346 16 Knob DAA1358 17 Knob DAA1368 18 Slide Sheet 1C DAH2404 19 Panel DAH3150 20 Panel DAH3165 21 Panel DAH3166 22 Sheet DEC3748 23 Knob/Sld DNK5981 24 Screw BBZ30P060FTB 25 Screw BPZ30P080FNI 26 Screw BPZ30P100FTB 27 Screw PMH30P080FTC DJS-1000...
  • Page 55: Chassis Section

    AXJ: all Acetate Cloth Tape 40mm Note: LSYXJ: Lot 1 to 1010 and UXJCB: Lot 1 to 640 have the Screw and No.29 Earth Lead Wire. For details, refer to the “[3-2-2] Correspondence for Earthing Improvement” of 7. DISASSEMBLY. Front DJS-1000...
  • Page 56 20 Screw (M3x5) DBA1340 21 Screw IBZ30P100FTB 22 Nut (M12) NKX2FNI 23 Screw PMH40P080FTC 24 Screw PMH30P100FTB 25 Screw PPZ30P080FTB 26 Cord Clamper (Steel) RNH-184 27 Shield Case (MIDI) DNH2736 28 Phone Shield DNF1875 29 Earth Lead Wire DDX1286 DJS-1000...
  • Page 57: Control Panel Section (1/2)

    9.4 CONTROL PANEL SECTION (1/2) MAIN ASSY • Bottom view MAIN ASSY Accessory of VR AUDB ASSY CN5002 Accessory of VR Accessory of VR x 25 Front Refer to “9.5 CONTROL PANEL SECTION (2/2)” DJS-1000...
  • Page 58 BPZ30P080FNI 12 FFC DDD1826 33 Nut (M12) NKX2FNI 13 Ferrite Clamper DTX1011 34 Phone Shield DNF1875 14 Rotary Selector DAA1246 15 Packing/L DEC3568 16 Packing/S DEC3569 17 Plate/GND DNH3173 18 Shield Case DNH3320 19 Stay DNH3321 20 Reflector DNK5405 DJS-1000...
  • Page 59: Control Panel Section (2/2)

    7. DISASSEMBLY, including the placement of Buttons. LSYXJ: Lot 1 to 1010 and x 11 UXJCB: Lot 1 to 640 only. For details, refer to the “[3-2-1] Correspondence for Button Control Improvement” of 7. DISASSEMBLY. SHIFT ∗1 x 16 MODE Front SCENE ∗1 PATTERN ∗2 DJS-1000...
  • Page 60 18 Control Panel DNK6718 44 Cap DNK6726 19 Button/Tmp DAC2845 45 Control Panel DNK6729 20 Button/USB DAC3016 46 Lens DNK6756 21 Button/Syn DAC3032 47 Screw BPZ30P080FNI 22 Button/Ef DAC3040 48 Spacer DEC3789 23 Button DAC3294 24 Button DAC3298 25 Button DAC3300 DJS-1000...

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