Tyco Electronics AMP 231652 Series Instruction Sheet

Tyco Electronics AMP 231652 Series Instruction Sheet

Premium grade modular plug hand tool

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended–use, production operations is available.
1. INTRODUCTION
Modular Plug Hand Tool (Premium Grade) 231652–[ ]
(shown in Figure 1) is designed to terminate modular
plug connectors onto stranded or solid, shielded or
unshielded flat oval cable or round cable. The tool
also cuts and strips unshielded flat oval cable; other
cable must be prepared by separate tools.
Each tool includes Die Set 853400–[ ] (see Figure 2),
except Tool 2–231652–0 which is available without a
die set. The die sets are also available separately.
Dimensions in this instruction sheet are in
NOTE
millimeters [with inches in brackets].
Indenter (Die)
Color Code Dot
Cable
Cutter
Flat Oval
Cable
Stripper
DO NOT cycle the tool without a
CAUTION
die in place; otherwise, damage
to the stripping blades may occur.
Figure 1
E
2002 Tyco Electronics Corporation, Harrisburg, PA.
All International Rights Reserved.
AMP and Tyco are trademarks.
*Trademark
Modular Plug Hand Tool
(Premium Grade) 231652–[ ]
Die Holding
Screw
Nest (Die)
Color Code Dot
Ratchet
Ratchet
Release
(Pawl)
Handle
This controlled document is subject to change.
For latest revision call the AMP FAX* number.
Read and understand this instruction sheet before
using the tool. For information on the modular
interconnection system, see Catalog 82066.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
(Figure 1)
The die set consists of a nest and an indenter, each
marked with a color code dot. The die set is held in
the tool by a single die holding screw. Each die set
is unique to its purpose, but die sets can be
interchanged to accommodate any modular plug.
Refer to Figure 2.
The tool features a wire cutter and flat oval cable
stripper to prepare unshielded flat oval cable. The tool
handle ensures full crimping. Once engaged, the
ratchet will not release until the handles have been
FULLY closed, unless the ratchet release (pawl) is
depressed to manually release the ratchet. When
depressed, the pawl prevents crimping of an
improperly positioned modular plug.
The dies bottom before the ratchet releases.
CAUTION
This feature ensures maximum electrical and
tensile performance of the crimp. DO NOT
re–adjust the ratchet.
CORRESPONDING DIE SET
TOOL
OO
PART
NUMBER
2–231652–1
G
853400–1
2–231652–2
2–231652–3
853400–3
2–231652–6
853400–6
2–231652–7
853400–7
2–231652–8
G
853400–8
2–231652–4
3–231652–0
G
1–853400–0
3–231652–1
G
Same as preceding tool except packaged in "clamshell" for retail display.
Figure 2
TOOLING ASSISTANCE CENTER 1–800–722–1111
AMP FAX/PRODUCT INFO 1–800–522–6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
Instruction Sheet
408–9767
07 JUN 02 Rev H
COLOR
DESCRIPTION
CODE
(Modular Plug
DOT
Type)
8–Position
Line, Blue (Small
Black
Conductor), Keyed,
Shielded
Green
4–Position Handset
6–Position
Orange
Offset Latch
6–Position
Violet
Long Body
2–, 4–, 6–Position
Blue
Line, Blue (Small
Conductor)
8–Position
White
High Performance
1 of 7
LOC B

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Summary of Contents for Tyco Electronics AMP 231652 Series

  • Page 1 Same as preceding tool except packaged in “clamshell” for retail display. Figure 1 Figure 2 2002 Tyco Electronics Corporation, Harrisburg, PA. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1–800–722–1111 1 of 7 For latest revision call the AMP FAX* number.
  • Page 2: Cable Preparation

    408–9767 Modular Plug Hand Tool (Premium Grade) 231652–[ ] 3. CABLE PREPARATION DO NOT squeeze handles together while pulling NOTE cable out. Rather, with handles closed (but not Refer to Figure 3, and select the appropriate cable released) grip head of tool in one hand and cable and die set for the modular plug being used.
  • Page 3 408–9767 Modular Plug Hand Tool (Premium Grade) 231652–[ ] Cutting and Stripping Unshielded Flat Oval Cable 4. TERMINATION PROCEDURE Before proceeding with the termination procedure, Step 1 check to make sure that the cable and modular plug are compatible, and that cable polarity is correctly Unshielded maintained for the specific application.
  • Page 4 408–9767 Modular Plug Hand Tool (Premium Grade) 231652–[ ] Terminating Modular Plug Terminated Modular Plug Inspection Cross–Section of Crimped Modular Plug Illustrations for termination procedure show NOTE 6.02+0.13 [.237+.005] line modular plugs. Illustrations for other Crimp Height types of modular plugs would be similar. Terminal Step 1 Modular Plug...
  • Page 5: Maintenance And Inspection

    408–9767 Modular Plug Hand Tool (Premium Grade) 231652–[ ] Adjusting Flat Oval Cable Stripper 1. Remove the four screws holding both blades in place. Remove fixed blade assembly and movable Die Set Must Be blade assembly from tool. Installed in Tool Movable Blade 2.
  • Page 6: Replacement And Repair

    If the crimp height is not within acceptable limits, return the tool The tool and die set is inspected for proper operation (with die set) to Tyco Electronics for evaluation before shipment. To ensure uniform performance over (refer to Section 7).
  • Page 7: Revision Summary

    408–9767 Modular Plug Hand Tool (Premium Grade) 231652–[ ] KITS PART NUMBER DESCRIPTION BLADE REPLACEMENT KIT — Blade Set–Up Gage, 4 Pan Head Screws, 1 Cutter Blade Screw, 5 Wire 231662–4 Cutter Blades, 5 Fixed Blade Holders, 5 Slider Blade Assemblies TOOL KIT —...

This manual is also suitable for:

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