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Resource Kali Duo Board Assembly Instructions Manual

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Assembly
Instructions
Kali Duo Board

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Summary of Contents for Resource Kali Duo Board

  • Page 1 Assembly Instructions Kali Duo Board...
  • Page 2 Warranties for all products purchased from Resource Furniture, LLC are only valid if the product has been properly assembled, Installed by a trained professional, and operated in accordance with the assembly instructions. Resource Furniture accepts no responsibility for any damage or injury caused by Improper Installation.
  • Page 3 KALI DUO BOARD OVERVIEW Model Shown at 86 5/8" 220cm 76 1/2" 194.3cm del Shown 6 5/8" 220cm 1/2" 4.3cm KALI DUO BOARD MATTRESS SPECIFICATIONS Recommended weight: ~ 31-35 lbs Recommended dimensions: W 31 1/2” X D 77 1/2” X H 7”...
  • Page 4 KALI DUO BOARD OVERVIEW...
  • Page 5 KALI DUO BOARD COMPONENTS CODE QTY. COMPONENTS Right side panel Left side panel Top horizontal panel Bottom horizontal panel Lower bed frame Upper bed frame Back panels Upper back panel (IN only) Structural shelf (IN only) Upper storage cabinet door (IN only)
  • Page 6 KALI DUO BOARD TOOLS QTY. DESCRIPTION Allen wrench 4 MM Allen wrench 6 MM KALI DUO BOARD WALL MOUNTING HARDWARE CODE QTY. DESCRIPTION Wall anchors supplied anchors are for solid concrete walls only Wall brackets Bracket screws Note: The installer must determine the composition of the wall and appropriate anchors...
  • Page 7 KALI DUO BOARD STRUCTURAL HARDWARE CODE QTY. DESCRIPTION Connector bolts Cam connectors Phillips screw Hex screws - for attaching bed frame to structure Flanged screws - for attaching desk to desk mechanism Conical Washers - for attaching desk mechanism to...
  • Page 8 STRUCTURE ASSEMBLY Screw 8 A pins into the 1 right vertical and 2 left vertical panels. Attach the (4) horizontal bottom panel ; (3) horizontal top panel and (9) structural shelf to the vertical panels by inserting and tightening 12 (B) cams. Attach the 7 back panels to the structure with 22 C Phillips screws.
  • Page 9 Wand Lighting OPTIONAL WAND LIGHTING Kali Duo Installation Guideline for • Drill 1/2” hole at 37 7/8” measured from the bottom of the structure (from inside) and 1 Drill 1/2” hole at 37 7/8” measured from the bottom of the structure (from inside) and 1 1/2” in 1/2”...
  • Page 10 WALL BED ATTACHMENT After the unit is level and plumb it should be securely attached to the wall using the metal angle mounting brackets as shown in the images below. A proper wall anchor suitable for the wall’s construction must be selected by the contractor or installer.
  • Page 11 BED BASE INSTALLATION Mattress bar must be installed before the bed base is inserted into the structure. Fasten the 11 mattress support bars to the 5 lower and 6 upper bed frames using the 5MA x 20 screws attached to each bar. det.7a...
  • Page 12 LOWER BED BASE INSTALLATION Position and insert the (5) bed frame within the structure as shown in det. 8a. det.8a det.8a...
  • Page 13 LOWER BED BASE INSTALLATION Close the lower bed and fasten 2 (D) hex screws into the mechanisms on both vertical panels, as shown in det. 9a. dett.9a...
  • Page 14 UPPER BED BASE INSTALLATION Position and insert the (6) upper bed frame within the structure as shown in det. 10a. det.10a det.10a...
  • Page 15 UPPER BED BASE INSTALLATION Close the upper bed and fasten 2 D hex screws into the mechanisms on both vertical panels, as shown in det. 11a. dett.11a...
  • Page 16 UPPER STORAGE INSTALLATION IN (2200) MODEL WITH UPPER STORAGE ONLY: ASSEMBLY OF UPPER STORAGE Assemble the upper storage with the 9 structural shelf (which will become the base of the cabinet), the 8 back panel, and secure with 20 C Phillips screws.
  • Page 17 UPPER STORAGE INSTALLATION IN (2200) MODEL WITH UPPER STORAGE ONLY: ASSEMBLY OF UPPER STORAGE A - Open the upper storage cabinet fully and attach the 4 hinges to the metal plates on the top panel. B - Attach the 2 V metal brackets to each side of the cabinet. C - Using an allen wrench, adjust the bracket so that it can fully support the weight of the storage door when open.
  • Page 18 UPPER PADDED BARRIERS ASSEMBLY Open the upper bed frame by pressing down on one of the two locking levers. 13a - Align the (16) long and (17) short padded barriers with the appropriate holes on the bed frame. 13b - Lift the barrier fabric as shown and fasten the barriers to the bed frame using 8 8MA x 50 screws 13c - Close the fabric.
  • Page 19 CLOSING UPPER PADDED BARRIERS The padded bed frames on the upper bed frame lock into upright position. In order to close the bed frame, you must first fold down the barriers. Close the barriers at the head and the foot of the bed by pushing the button as shown to disengage the lock and safely fold the barriers down on to the mattress.
  • Page 20 DESK INSTALLATION Open the lower bed frame by pressing down on one of the two locking levers. Position the 18 desk brackets so that they face towards the structure, as shown below. Fasten the brackets to the bed frame with 4 E flanged screws, as shown in det. 15a. det.15a...
  • Page 21 DESK INSTALLATION Bring the two bracket arms to the vertical panels, aligning the holes. Place the F conical washer between each panel and L-shaped bracket as shown in det. 16a - the conical washer’s smallest diameter should face away from the panel so that it can fit within the L-shaped bracket.
  • Page 22 DESK INSTALLATION Close the lower bed frame. Position the 19 desk against the front of the structure so that it rests on top of the 18 brackets. The rounded corners should face outwards.
  • Page 23 DESK INSTALLATION Insert 4 H bolts into the holes on the desk, making sure that they pass through both the desk and the bracket arms (det. 18a). Once the bolts have been inserted, attach 4 I nuts, as shown in det.
  • Page 24 BOTTOM HEADBOARD INSTALLATION Remove the 2 caps from the end of the lower bed frame on which you wish to place the headboard. Fasten the headboard to the frame using the screws included with the headboard.
  • Page 25 REMOVABLE LADDER Ensure that both the upper and lower beds are open and locked in horizontal position. Position the ladder close to the metal slots on each bed frame. Gently tilt the ladder away from the structure, inserting the lower hooks into the slots on the lower bed frame (det. 16a). Straighten the ladder upright and insert the upper hooks into the slots on the upper bed frame (det.
  • Page 26 REMOVABLE LADDER To remove the ladder from the structure, pull the two pins at the top of the ladder (det. 17a) to unlock the mechanism, while simultaneously pulling the ladder hooks up and away from the slots. dett.17a...
  • Page 27 MAKING THE UPPER BED The Kali Duo Board bunk-bed system contains a mechanism that allows the upper bed frame to tilt downwards so that it is easy to make the bed. When the upper bunk is in its horizontal position, press down on one of the two locking levers and gently pull the bed downwards.
  • Page 28 SAFELY OPERATING YOUR KALI DUO BOARD BED Locate the levers on either side of the beds. Release latch on either side of the beds with one hand, holding the top of the bed panel with the other. Gently pull the beds down into their locked, horizontal positions.
  • Page 29 Just one more thing: You can stand on principle. NOTE: Your Kali Duo Board is designed so that most bedding can remain on the bed when closed. If you experience difficulty closing the bed, your bedding might be too thick.
  • Page 30 ResourceFurniture.com...