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Bosch Rexroth VT-VSPD Series Installation And Operation Manual

Bosch Rexroth VT-VSPD Series Installation And Operation Manual

Digital valve amplifier

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VT-VSPD – Digital valve amplifier
for proportional valves
without position feedback
Installation and operation
The Drive & Control Company
Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK
Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389
+44 (0)1204 699 959
enquiries@hyquip.co.uk
www.hyquip.co.uk/web/index
RE 30523-B/09. 1 3
Replaces: 08.07

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Summary of Contents for Bosch Rexroth VT-VSPD Series

  • Page 1 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index VT-VSPD – Digital valve amplifier RE 30523-B/09. 1 3 Replaces: 08.07 for proportional valves without position feedback The Drive & Control Company Installation and operation Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...
  • Page 2 2/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...
  • Page 3: Table Of Contents

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 3/48 Contents General ...................... 5 About these instructions ................5 Associated documentation ................... 5 Signs and symbols used ....................6 Scope of supply ..................6 Preconditions for operation .................
  • Page 4 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 4/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 Display/input keys and connections of the controller card ......21 Diagnostics test jacks ................23 Menu Tree for Setup and Parameters (Option Display) ......23 Display/Input Key Operations (Option Display) .........
  • Page 5: General

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 5/48 General 1 General About these instructions Before installing or operating the VSPD controller card for the first time, you must read these instructions. Pay particular attention to the safety regulations described in chap- ter 2.1.
  • Page 6: Signs And Symbols Used

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 6/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 1 General Signs and symbols used The following signs and symbols are used in these instructions: Action symbol: The text following this symbol describes actions. The text under this sign describes activities that must be carried out in the given order.
  • Page 7: Preconditions For Operation

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 7/48 General 1 Preconditions for operation The controller card is operated in an open card holder VT3002-2x/48F or VT 3002-2x/64G according to RE 29 928. The open card holder must be installed in a control cabinet, since there is no shock-hazard protection provided.
  • Page 8: Installing The Vspd

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 8/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 2 Installing the VSPD Installing the VSPD Safety regulations Operate the VSPD controller card only when it is in technically perfect condition and in...
  • Page 9: Use In Accordance With The Intended Purpose

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 9/48 Installing the VSPD 2 Use in accordance with the intended purpose The VSPD controller card is designed for the open and closed-loop control of electro- mechanical and electrohydraulic drives.
  • Page 10: Repair And Troubleshooting

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 10/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 2 Installing the VSPD When using differential inputs switch both inputs on and off at the same time. When switching signal inputs, use dry circuit rated relays with gold-plated con- tacts (low voltages, low currents) Always shield all analog signal lines.
  • Page 11: Transport, Storage And Handling The Controller Card

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 11/48 Installing the VSPD 2 Transport, Storage and Handling the Controller Card Notes on handling the controller card are printed on the packaging. They must be strictly observed.
  • Page 12: Installing The Card

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 12/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 2 Installing the VSPD Installing the card Only take the card from its packaging at a protected workplace. Do not touch electrical components and install the controller card as shown in Fig. 2 Installing the controller card in the card holder provided for this purposes.
  • Page 13: Pin Assignment Of The Edge Connector

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 13/48 Installing the VSPD 2 Pin assignment of the edge connector The edge connector is a 64-pin, type G (DIN 41612) connector. The pin assignment of the edge connector is not fully downward compatible with existing, older valve amplifiers.
  • Page 14 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 14/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 2 Installing the VSPD Row b Description Type AI3+ n. c. AI3- n. c. AI2+ Differential input (+) AI2- Differential input (-) AI1+ n.
  • Page 15 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 15/48 Installing the VSPD 2 Row z Description Type Solenoid a + Solenoid a - Solenoid b + MB - Solenoid b -...
  • Page 16 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 16/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 2 Installing the VSPD Row f Description Type DO 7 n. c. SSI Clk + n. c. SSI Clk - n. c.
  • Page 17: Installation Local Bus

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 17/48 Installing the VSPD 2 Installation Local Bus The local bus is used to connect the individual amplifier cards of the HACD family.
  • Page 18: Commissioning The Vspd Controller Cards

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 18/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 3 Commissioning the VSPD controller cards Commissioning the VSPD controller cards Providing readiness for operation The procedure of commissioning the VSPD controller card depends on various factors on site.
  • Page 19: Installing The Software Bodac

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 19/48 Commissioning the VSPD controller cards 3 Installing the software BODAC The software BODAC, order designation SYS-HACD-BODAC-01/ (material number R900777335) can also be downloaded on the Internet. This software is used for initial commissioning and convenient operation of the controller card.
  • Page 20: Initial Startup With Bodac

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 20/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 3 Commissioning the VSPD controller cards Initial startup with BODAC After having installed the VSPD controller card in the rack and provided the read- iness for operation as described in chapter 2.4 Installing the card, you can start...
  • Page 21: Operating The Vspd

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 21/48 Operating the VSPD 4 Operating the VSPD Display/input keys and connections of the controller card You can use the control keys and connectors on the front panel of the VSPD to check parameters and settings, attach diagnostic instruments and connect the card to a PC.
  • Page 22 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 22/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD Serial interface The serial interface on the front panel is designed as nine-pin D-sub socket according to the RS-232 standard. Establish the connection to the serial interface of the PC with a serial data cable.
  • Page 23: Diagnostics Test Jacks

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 23/48 Operating the VSPD 4 Diagnostics test jacks The diagnostics port on the front panel of the controller card can be used for connect- ing external diagnosis instruments.
  • Page 24 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 24/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD Level 1 Level 2 Level 3 Level 4 Level 5 Parameter Use "ENTER" to go to Commands menu...
  • Page 25 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 25/48 Operating the VSPD 4 Level 1 Level 2 Level 3 Level 4 Level 5 Setup Press “ENTER + ESC“ Language to go to the configuration...
  • Page 26 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 26/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD Level 1 Level 2 Level 3 Level 4 Level 5 Valve Menu Press “ENTER + ESC“ to go to the configuration Valve o.l.
  • Page 27 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 27/48 Operating the VSPD 4 Level 1 Level 2 Level 3 Level 4 Level 5 DRE(M) NG10 – 5x NG25 – 5x NG32 – 4x 3DRE(M) NG10 –...
  • Page 28 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 28/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD Level 1 Level 2 Level 3 Level 4 Level 5 Command Adjust. Press “ENTER + ESC“ Overlap to go to the configura-...
  • Page 29 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 29/48 Operating the VSPD 4 Level 1 Level 2 Level 3 Level 4 Level 5 Dither Frequency [0~+1000] Hz Amplitude [0~+600] mA Miscellaneous...
  • Page 30 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 30/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD Level 1 Level 2 Level 3 Level 4 Level 5 Analog I/O Press “ENTER + ESC“ Inputs to go to the configura-...
  • Page 31 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 31/48 Operating the VSPD 4 Level 1 Level 2 Level 3 Level 4 Level 5 Max. Value V [-11.00~+11.00] V Max. Value mA [-2.00~+22.00] mA...
  • Page 32 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 32/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD Level 1 Level 2 Level 3 Level 4 Level 5 Digital I/O Press “ENTER + ESC“ Inputs to go to the configura-...
  • Page 33 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 33/48 Operating the VSPD 4 Level 1 Level 2 Level 3 Level 4 Level 5 Type Sol. B active Sol. A active Ramp done Error analog I/O ABS(actual)<= WIN...
  • Page 34 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 34/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD Level 1 Level 2 Level 3 Level 4 Level 5 Faults Press “ENTER + ESC“ Voltage to go to the configura-...
  • Page 35: Display/Input Key Operations (Option Display)

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 35/48 Operating the VSPD 4 Display/Input Key Operations (Option Display) All operations can be performed directly on the card using the "UP", "DOWN", "EN- TER"...
  • Page 36 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 36/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD The following figure illustrates the menu level structure. Ebene 1 Ebene 2 Ebene 3 Ebene 4 Ebene 5...
  • Page 37 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 37/48 Operating the VSPD 4 To exit Configuration Mode As an example, the second level of the “Setup” menu is shown. The display on the controller card shows the option “Sprache/Language“.
  • Page 38 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 38/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 4 Operating the VSPD Press and hold the “Enter“ and “ESCAPE“ keys simultaneously for at least 2 seconds until the display reads “Setup“.
  • Page 39 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 39/48 Operating the VSPD 4 To show setpoints/feedback values on the display run mode. In this example, the signal "OUT1"(see Fig. 7 Menu tree „Setup“) will be used.
  • Page 40: Carrying Out Diagnoses

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 40/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 5 Carrying out diagnoses Carrying out diagnoses Diagnostic options on the VSPD controller card Diagnostic terminal Two output signals with the following properties are applied to the diagnostics terminal on the front panel of the VSPD controller card (see chapter 4.1 Display/input keys and...
  • Page 41: Diagnostics Options By Means Of Bodac

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 41/48 Carrying out diagnoses 5 Diagnostics options by means of BODAC The software BODAC offers additional, detailed diagnostics options. The “process data window” and the “status window” give an overview of the current state of the controller card.
  • Page 42: Faults

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 42/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 6 Faults Faults Error messages Error message Description Reference voltage +10V (b32) or reference voltage –10V Reference voltage (b30) outside the permissible range.
  • Page 43: Changing The Fuse

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 43/48 Faults 6 Changing the fuse The controller card is protected against overload by means of a fuse. The fuse is of a...
  • Page 44 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 44/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 6 Faults HACD_HW_DE_6-2 Fig. 19 Fuse on the VSPD controller card Use a suitable test device to check the fuse. (continuity test) If the fuse is defective, replace it with the same type.
  • Page 45: Index

    +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 45/48 Index 7 Index Analog GND 14 Analog Input 14 BODAC setup routine 19 Change parameter 39 compatible 13 Configuration mode 37 Control keys 21...
  • Page 46 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index 46/48 Bosch Rexroth AG | Hydraulics Installation and operation | RE 30523-B/09.13 7 Index Valve menu Part 1 26 Valve menu Part 2 27 Noise sources 9 operation 7 Parameter changing 37 Power cables 9...
  • Page 47 +44 (0)1204 699 959 enquiries@hyquip.co.uk www.hyquip.co.uk/web/index RE 30523-B/09.13 | Installation and operation Hydraulics | Bosch Rexroth AG 47/48 Index 7 Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389...
  • Page 48 © This document, as well as the data, specifications and other information set forth in it, are the ex- clusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product.

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