Shini SAL-G Series Manual
Shini SAL-G Series Manual

Shini SAL-G Series Manual

"standard" separate-vacuum hopper loader
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SAL-G
分离式真空填料机
"Standard" Separate-vacuum Hopper Loader
日 期:2014 年 05 月
版 本:Ver.B (中文版)
Date: May, 2014
Version: Ver.B (English)

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Summary of Contents for Shini SAL-G Series

  • Page 1 SAL-G 分离式真空填料机 "Standard" Separate-vacuum Hopper Loader 日 期:2014 年 05 月 版 本:Ver.B (中文版) Date: May, 2014 Version: Ver.B (English)
  • Page 3: Table Of Contents

    目录 Content 部件名称 Structure ..................5 分解零件图 Parts.................... 7 2.1 SAL-700 ....................7 2.2 SAL-700 分解零件表 Spare Parts List ............ 8 2.3 SAL-800G1/G2..................9 2.4 SAL-800G1/G2 分解零件表 Spare Parts List........10 2.5 SAL-900G1/G2..................12 2.6 SAL-900G1/G2 分解零件表 Spare Parts List........13 外形尺寸...
  • Page 4 10. 故障排除 Troubleshooting ................. 44 11. 电路图 Electric diagram ................45 11.1 SAL-700G 电路图 Electric diagram(1 Ф 200~230V 50/60Hz)....45 11.2 SAL-700G 组件布置及端子接线图 Layout and Component Video Wiring Diagram (1 Ф 200~230V 50/60Hz) ............ 46 11.3 SAL-700G 电气组件明细 Bill of Electrical Parts........47 11.4 SAL-800G 电路图...
  • Page 5: 部件名称 Structure

    1. 部件名称 Structure (A) 吸风口 Air inlet (B) 上盖 Top cover (C) 弹簧扣 Snap hook (D) 吸料口 Material inlet (E) 储料桶 Material hopper (F) 微动开关 Microswitch (G) 底座 Base (A) 吸风口 Air inlet (B) 上盖 Top cover (C) 吸料口 Material inlet (D) 弹簧扣...
  • Page 6 SAL-700G/GE SAL-800G/GE SAL-900G/GE (H) 吸气口 Air inlet (I) 滤清器护罩 Filter housing (J) 配电箱 Controller-box (K) 主体 Main body 6(55)
  • Page 7: 分解零件图 Parts

    2. 分解零件图 Parts 2.1 SAL-700 7(55)
  • Page 8: Sal-700 分解零件表 Spare Parts List

    2.2 SAL-700 分解零件表 Spare Parts List 物料编号 序号 Nos. 名称 Component Name Parts number 面板 Panel YR40070000000 门锁 Door lock YW00000600000 门板 Door plate 电气固定板 Electrical components fix plate 脚垫 Foor cushion YR40301740000 外架组件 Frame components 后板 Back plate 内六角圆头螺钉 Inner hexagon column screw YW61066500100 碳刷马达...
  • Page 9: Sal-800G1/G2

    2.3 SAL-800G1/G2 9(55)
  • Page 10: Sal-800G1/G2 分解零件表 Spare Parts List

    十字槽盘头螺钉 M5×10 Cross recessed pan head screw M5×10 YW62051000100 万向轮 2" Universal wheel 2” YW03000200000 底板 bottom plate BL20080000020 信易风机 1HP Shini blower 1HP BM30031000150 信易风机 2HP Shini blower 2HP BM30042000150 右侧板 Right side plate 弹簧垫圈 8 Spring washer 8 YW65008000000 六角头螺栓...
  • Page 11 物料编号 序号 Nos. 名称 Component Name Parts number 钢丝胶管 2" Steel wire pipe 2" YR60000200000 后板 Rear plate 平垫圈 6 Flat gasket 6 YW66061200000 十字槽盘头螺钉 M6×20 Cross socket head cap screw M6×20 YW63062000000 *表示可能损坏的项目;**表示较可能损坏的项目,建议备份。 请在下单采购零配件之前,先确认说明书版本号,以确保零配件物料号与实物一致。 * means possible broken parts. ** means easy broken part.
  • Page 12: Sal-900G1/G2

    2.5 SAL-900G1/G2 12(55)
  • Page 13: Sal-900G1/G2 分解零件表 Spare Parts List

    2.6 SAL-900G1/G2 分解零件表 Spare Parts List 物料编号 序号 Nos. 名称 Component Name Parts number 控制箱 Octagon nut YW09051600000 过滤桶盖 Filter cover 过滤桶盖迫紧 Filter cover seal 过滤器 Filter 十字槽盘头螺钉 Cruciform slot screw YW64000300000 前板 Front board 控制箱 Control box 十字槽盘头螺钉 Cruciform slot screw YW62051000100 脚轮...
  • Page 14: 外形尺寸 External Size

    3. 外形尺寸 External size SMH-6L/12L SVH-3L/6L/12L SVH-3L SVH-6L SVH-12L 14(55)
  • Page 15 SAL-700G (主机 Main Controller) SAL-800G/800G2 (主机 Main Controller) SAL-900G/900G2(主体 Main controller) 15(55)
  • Page 16: 规格表: Specification

    4. 规格表: Specification SAL-700G/800G/800G2/900G/900G2 规格表 主机 料斗 输料 吸风 输送 管 外形尺寸 储料斗 管径 能力 马达功率 净重 外形尺寸(mm) 净重 管径 机型 马达型式 可选型号 容量 (mm) (inch) (kg/hr) (kW) (kg) H×W×D (kg) (inch) H×W×D SMH-6L 460×260×315 碳刷式 SAL-700G 1.2 (1Φ) 595×300×410 SVH-6L 600×260×305 SMH-6L...
  • Page 17 SAL-700G/800G/800G2/900G/900G2 Series Main Unit Hopper Receiver(s) Conve- ying Suction Conveying Motor Dimensions Hopper Dimensions Hose Pipe Capacity Motor Power Weight Recommended Weight Model (mm) Capacity (mm) Dia. Dia. (kg / hr) Type (kW)(50 / (kg) Model (kg) H×W×D H×W×D (Inch) (Inch) 60Hz) Carbon...
  • Page 18: 功能描述 Description Function

    5.1 工作原理 Working Principle SAL-G 分离式自动填料机系列,适用于塑料颗粒的输送,主要利用马达运转产生 真空,使料桶内产生压力差来输送塑料。 SAL-G series "Econo" Separate-vacuum hopper loader are suitable for conveying plastic granules over long distance. Utilizing high efficiency vacuum blower to produce vacuum in material hopper, plastic materials will then be fed into material hopper by outside pressure.
  • Page 19: Sal-700G/800G 工作原理 Working Principle

    meanwhile non-return flap (12) is closed. Materials will be drawn into material hopper (10) by pressure difference through material inlet (9). When material suction is completed, materials automatically fall down by self-gravity. Motor will start to work again when reed switch (13) detects no materials left in the hopper. If the machine cannot draw materials for three times, the red alarm lamp (7) on control box will blink.
  • Page 20: Sal-900G 工作原理 Working Principle

    5.1.3 SAL-900G 工作原理 Working Principle 1. 过滤器 Filter 2. 蜂鸣器 Buzzer 3. 切替开关 Switch 4. 操作面板 Operation panel 5. 风机 Blower 6. 三通阀 Three way valve 7. 吸风口 1 Air suction hols 1 8. 吸风口 2 Air suction hols 2 9.
  • Page 21 is no material in the loader2 (12), blower (1) works again. And solenoid valve works, three way valve2 (8) controlled air suction inlet opens, and flap plate (19) closes, loader2 (12) begins to suctioning material, when finished, if photoelectric switch (19) detect that there is no material in loader1 (11), via the solenoid valve alternative, the motor start working again.
  • Page 22: 安全规则 Safety Regulations

    6. 安全规则 Safety Regulations 为避免造成人身伤害及机器损坏,请依照本说明书上的安全规则。 在操作本机时,必须要遵守以下的安全规则。 Please abide by the safety guide when you operate the machine so as to prevent damage of the machine and personal injuries. 电器安装应由专业的电工来完成。 在机器维修保养时必须关闭主开关及控制开关。 All electrical components should be installed by qualified electricians. Turn off main switch and control switch during repair and maintenance. 警告!高压危险!...
  • Page 23: 安装示意图 Installating Layout

    7. 安装示意图 Installating Layout SAL-700G/800G Series 安装步骤: 1、将 SAL-700G/800G 放置于合适的地方,并连接好电源线。 2、将附带真空料斗安装于料斗干燥机上,并将信号线接到 SAL-700G/800G 吸料 机上。 3、用钢丝软管分别将真空料斗吸气口连接到对应的 SAL-700G/800G 吸气口上, 将储料仓吸料口连接到真空料斗吸料口处。 INSTALLATION: 1. Place the machine SAL-700G/800G at a proper position on the ground, Connect the three phase power cord and the earth. 2.
  • Page 24 SAL-900G Series 安装步骤: 1、将 SAL-900G 放置于合适的地方,并连接好电源线。 2、将附带真空料斗安装于料斗干燥机上,电眼料斗 2 安装于注塑机上,并将 信号线接到 SAL-900G 吸料机上。 3 、 用 钢 丝软 管分 别将 电眼 料斗 2 吸 气口 与 真空 料 斗 吸气 口 连 接到 对 应 的 SAL-900G 吸气口上,将储料仓吸料口连接到真空料斗吸料口,将料斗干燥机 吸料口连接到电眼料斗 2 吸料口。 INSTALLATION: 1.
  • Page 25 截料阀与电眼料斗 2 是连动的, 当料斗 2 吸料时, 截料阀立刻打开一段时间(可调) 后关闭,吸料机继续吸料,将吸料管 A 的料完全吸入料斗 2。 Optional Shut-off valve. It makes no material to remain in the suction material hose, and avoid to remaining material be moisture regain. Its working principle: The shut-off valve is linked-do with the sensor hopper 2, when the hopper 2 is working, the shut-off valve can be open, and it lasted for some time (adjusted time), then it can be close.
  • Page 26 INSTALLATION: 1. Place the SAL-900GE machine at a proper position on the ground, Connect the three phase power cord and the earth. 2. Install the sensor hopper(SVH) on the plastic injection machine. Connect the signal cord to the machine SAL-900GE . 3.
  • Page 27 cord to the machine SAL-900GM. 3. Use the steel wire soft hose, connect the Air suction hole of material hopper (SMH) to the current air inlets of the SAL-900GM. Then connect the material inlets of storage tank to the material hopper(SMH). 27(55)
  • Page 28: 操作说明 Operation

    8. 操作说明 Operation 8.1 SAL-700G/800G 操作说明 Operation SAL-700G/800G 操作方法 1. 按 键,设定吸料时间于适当值,一般原料设定为 20 秒左右。 2. 按 开机,即能自动进行填料。欲关机时,再按一次 键即可停止作业。 注意事项 1. 本机在无料可吸时即自动停止并发出警报声,此时按 键关机,待加料后或故 障排除后再开机即能恢复正常作业。 2. 请定期清除空气过滤器及料斗滤网以保持吸料顺畅。 功能设定 按 键来选择吸料功能 C1=自动缺料报警 C2=先喷洗滤网,5 秒后或 5 秒预备时间后自动吸料,缺料警报。(选购功能) C3=有马达自动逆转除尘功能。(此功能仅适用于 SAL-400 系列) C4=自动吸料,连续吸三次无料才输出缺料警报。 28(55)
  • Page 29 OPERATION 1. Press button then the current function status will be displayed, Press button to set the loading time(20 seconds for general materials). 2. Press button and the operation will proceed automatically. Press again to stop. NOTES 1. When running out of material, the machine will stop and sound the alarm. Turn off the switch, after refilling the material, then re-start.
  • Page 30: 功能设定 Function Setup

    8.2 功能设定 Function Setup 8.2.1 设定方法 Setup 30(55)
  • Page 31: 动作说明 Actions

    8.2.2 动作说明 Actions 1. 按下 切换开关机状态。 2. 按 键来选择吸料模式。 C1=自动吸料,吸一次无料时输出缺料报警。 31(55)
  • Page 32 (适用于 SAL-700G/800G 系列) C2=自动吸料后,按设定周期及次数进行喷洗。 (适用于 SAL-330/360 系列) C3=有马达自动逆转除尘功能。 (此功能适用于 SAL-430/460 系列) C4=自动吸料,连续吸三次无料时才输出缺料报警。 (适用于 SAL-700G/800G 系列) 3. 在待机状态下时,七段显示器显示吸料时间。 4. 动作流程。 1. Press down to switch between start / stop status. 2. Press key to select loading mode. C1=Auto loading, material shortage alarms whenever no material being loaded.
  • Page 33 33(55)
  • Page 34 34(55)
  • Page 35 35(55)
  • Page 36 36(55)
  • Page 37: 参数说明 Parameter List

    8.2.3 参数说明 Parameter List F2 : 运转几次需喷洗的次数,出厂值 3 次--------调整范围 1~10 次。 (适用 C2) F3 : 运转几次需逆转清洗的次数,出厂值 3 次-----调整范围 1~10 次。 (适用 C3) F4 : 马达逆转时间,出厂值 10 秒--------------调整范围 5~30 秒。 (适用 C3) F5 : 侦测警报时间,出厂值为 20 秒------------调整范围 10~40 秒。 (适用 C1,C2,C3,C4) F6 : 等待马达停止时间,出厂为...
  • Page 38: 其它设定 Other Settings

    Adjusting range 5~30 second. (Applicable to C3) F5 : Alarm detecting time, default value is 20 second--------Adjusting range 10~40 second. (Applicable to C1,C2,C3,C4) F6 : Awaits motor to stop time,default value is 30 second--------Adjusting range 30~99 second. (Applicable to C3) F7 : Purge times, default value is 2 times--------Adjusting range 1~5 times.
  • Page 39: Sal-900G 操作说明 Operation

    3. No material shortage signal is being detected even after all action is over, then if press key for 3 second,motor will perform reverse running action, when release the keys to stop motor and await the motor stop count down and back to standby state to detect material shortage signal. 4.
  • Page 40 (截料阀为选购品,其功能详见第 11 页) 5. 设定完毕,按 键确定; 6. 按一次 料斗 1 自动运行工作,再按一次 料斗 1 及料斗 2 自动运行工作; 按三次 仅料斗 2 自动运行工作;按四次 关机。 1. Connect the power supply, "--" is displayed on LED, then enter to set loading time. 2. Press key " ", the lamp of LOAD1 is red.
  • Page 41: 清洁保养 Maintenance

    9. 清洁保养 Maintenance 9.1 料斗的清洁 Hopper cleaning 真空料斗的清洁:储料斗内皆装有过滤网,请定期或发现吸料量减少时,将储料 斗上之弹簧扣放松,卸下桶盖,取出过滤网,消除附着于上面的尘粉,使其保持 通气良好,吸力增强。 电眼料斗的清洁:1 清洁过滤网,请定期或发现吸料量减少时,将储料斗上弹簧 扣放松,卸下桶盖,取出过滤网,消除附着于上面的粉尘,使其保持良好,吸力 增强。2 清洁玻璃管,当发现玻璃管有原料附着时,请及时清除附着的原料,以 便于机器正常工作。 SMH Cleaning: In order to avoid air-blocking and to get smooth conveying. Clean the filter screen inside of material. Undo the snap link on the material hopper, remove the cover and take out the filter, then clean it.
  • Page 42 过滤器的检查和集尘桶的清扫 Filter Inspection and Storage Hopper Cleanup 1. 打开弹簧扣,取下过滤桶,取出过滤器,采用高压气枪从过滤器里面往外面吹 掉其上面的灰尘,取下过滤桶盖,清扫里面的灰尘。 2. 过滤器清扫。周期:每日 1. Loosen the snap hook, release the filter barrel and take out the filter; blow off the dust with a high pressure air gun from the inside to outside; take down the filter barrel lid and remove the dust in it.
  • Page 43 1. 取下过滤桶盖,取出过滤器,采用高压气枪从过滤器里面往外面吹掉其上面的 灰尘,并清扫过滤桶里面的灰尘。 2. 过滤器清扫。周期:每日。 1. Open the filter barrel lid and take out the filter; blow off the dust with a high pressure air gun from the inside to outside; take down the filter barrel lid and remove the dust in it. 2.
  • Page 44: 故障排除 Troubleshooting

    10. 故障排除 Troubleshooting 故障现象 产生的原因 排除方法 Fault Possible reasons Solution 主电源开关及控制开关没打开 闭合主电源开关及控制开关及 或主电源开关及控制开关触点 检查开关触点是否良好 接触不良 缺料很长时间 Close the main switch and The main switch and control switch 吸料风机不工作 control switch and check don't open or the above two don't When shortage their connecting.
  • Page 45: 电路图 Electric Diagram

    11. 电路图 Electric diagram 11.1 SAL-700G 电路图 Electric diagram(1 Ф 200~230V 50/60Hz) 45(55)
  • Page 46: Sal-700G 组件布置及端子接线图 Layout And Component Video Wiring Diagram (1 Ф 200~230V 50/60Hz)

    11.2 SAL-700G 组件布置及端子接线图 Layout and Component Video Wiring Diagram (1 Ф 200~230V 50/60Hz) 46(55)
  • Page 47: Sal-700G 电气组件明细 Bill Of Electrical Parts

    11.3 SAL-700G 电气组件明细 Bill of Electrical Parts 序号 符号 物料编号 名称 Parts Name 规格 Seecifications Symbol Parts No. 熔断器座 Fuse Box** F11 F12 500VAC 10A 熔芯 Fuse** 10*38 10A 500V 接触器 Contactors ** 230VAC 50/60Hz 蜂鸣器 Buzzer 230VAC 50/60Hz 线路板 Circuit Board 230VAC 50/60Hz 微动开关...
  • Page 48: Sal-800G 电路图 Electric Diagram (3Ф 400V 50/60Hz)

    11.4 SAL-800G 电路图 Electric diagram (3Ф 400V 50/60Hz) 48(55)
  • Page 49: Sal-800G 组件布置及端子接线图 Layout And Component Video Wiring Diagram (3Ф 400V 50/60Hz)

    11.5 SAL-800G 组件布置及端子接线图 Layout and Component Video Wiring Diagram (3Ф 400V 50/60Hz) 49(55)
  • Page 50: Sal-800G 电气组件明细 Bill Of Electrical Parts

    11.6 SAL-800G 电气组件明细 Bill of Electrical Parts 序号 符号 物料编号 名称 Parts Name 规格 Seecifications Symbol Parts No. 交流接触器 AC Contactors 230V 50/60Hz 热过载继电器 Overload Relays 2~3.2A 互感变压器 Transformer 300mA 熔断器 Fuse 2A 熔芯 Fuse 控制开关 Control Switch 250VAC 10A 微动开关...
  • Page 51: Sal-800G2 电气组件明细 Bill Of Electrical Parts

    11.7 SAL-800G2 电气组件明细 Bill of Electrical Parts 序号 符号 物料编号 名称 Parts Name 规格 Seecifications Symbol Parts No. 交流接触器 AC Contactors 230V 50/60Hz 热过载继电器 Overload Relays 3.5~5A 互感变压器 Transformer 300mA 熔断器 Fuse 2A 熔芯 Fuse 控制开关 Control Switch 250VAC 10A 微动开关...
  • Page 52: Sal-900G 电路图 Electric Diagram (3Ф 400V 50/60Hz)

    11.8 SAL-900G 电路图 Electric diagram (3Ф 400V 50/60Hz) 52(55)
  • Page 53: Sal-900G 组件布置及端子接线图 Layout And Component Video Wiring Diagram (3Ф 400V 50/60Hz)

    11.9 SAL-900G 组件布置及端子接线图 Layout and Component Video Wiring Diagram (3Ф 400V 50/60Hz) 53(55)
  • Page 54: Sal-900G 电气组件明细 Bill Of Electrical Parts

    11.10 SAL-900G 电气组件明细 Bill of Electrical Parts 序号 符号 物料编号 名称 Parts Name 规格 Seecifications Symbol Parts No. 交流接触器 AC Contactors 230V 50/60Hz YE00300000000 蜂鸣器 Buzzer 60-250VAC YE84003500000 热过载继电器 Overload Relays 2-3.2A YE01023200000 变压器 Transformer 500mA YE70504000000 熔断器座 Fuse Box 250V 2A YE41001000000 切替开关...
  • Page 55: Sal-900G2 电气组件明细 Bill Of Electrical Parts

    11.11 SAL-900G2 电气组件明细 Bill of Electrical Parts 序号 符号 物料编号 名称 Parts Name 规格 Seecifications Symbol Parts No. 交流接触器 AC Contactors 230V 50/60Hz YE00300000000 蜂鸣器 Buzzer 60-250VAC YE84003500000 热过载继电器 Overload Relays 3.5-5A Ye01032500000 变压器 Transformer 500mA YE70504000000 熔断器座 Fuse Box 250V 2A YE41001000000 切替开关...

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