Shini SAL-430 Manual
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Shini SAL-430 Manual

Shini SAL-430 Manual

Self-contained hopper loader
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SAL-430/460
Self-contained Hopper Loader
Date: Nov, 2018
Version: Ver.A

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Summary of Contents for Shini SAL-430

  • Page 1 SAL-430/460 Self-contained Hopper Loader Date: Nov, 2018 Version: Ver.A...

  • Page 3: Table Of Contents

    4.7 Main Electrical Components Description ..........25 4.7.1 Microswitch .................. 25 Installation and Debugging ................ 26 5.1 Installation of SAL-430 / 460 ..............26 5.2 Installation Space ................... 27 Application and Operation ................. 28 6.1 Start / Stop of the Machine ..............28 6.2 Control Panel ..................
  • Page 4 6.3.2 Actions ..................31 6.3.3 Parameter List ................34 6.3.4 Other Settings ................34 Trouble-shooting ..................35 7.1 Trouble Shooting for SAL-430/460 Series ..........35 Maintenance and Repair ................36 8.1 Filter Bag ....................36 8.2 Storage Hopper ..................37 8.3 Service Life of Product Key Part ............
  • Page 5 Picture 4-3: Electrical Diagram(230V) .............. 22 Picture 4-4: Electrical Components Layout (230V) .......... 23 Picture 4-5: Photoelectrical Sensor..............25 Picture 5-1: Installation Methods (SAL-430/460) ..........26 Picture 5-2: Installation Space ................. 27 Picture 6-1: Control Panel ................28 Picture 8-1: Filter Screen ................. 36...
  • Page 6 6(38)

  • Page 7: General Description

    Please read through this operation manual before using and installation to avoid damage of the machine and personal injuries. The SAL-430 / 460 series use a high voltage inductive motor with low noise level and long life. It also has an automatic reversal dust cleaning device.
  • Page 8 The manual contains instructions for both handling and servicing. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 9: Technical Specifications

    1.4 Technical Specifications 1.4.1 Outer Dimensions Mounting Base Specifications Picture 1-1: Outer Dimensions Table 1-1:Specifications Model SAL-430 SAL-460 Ver. Motor Type Inductive Blower power (kW) (50/60Hz) 0.37 0.75 Conveying pipe dia(Inch) *Conveying capacity(kg/hr, 50Hz) Hopper capacity (L) Input voltage 3Φ,400VAC,50Hz...

  • Page 10: Loading Capacity

    1.4.2 Loading Capacity Picture 1-2: Loading Capacity 10(38)

  • Page 11: Safety Regulations

    1.5 Safety Regulations Please abide by the safety guide when you operate the machine so as to prevent damage of the machine and personal injuries. All electrical components should be installed by qualified electricians. Turn off main switch and control switch during repair and maintenance. Warning! High voltage! This mark is attached on the cover of the control box.

  • Page 12: Exemption Clause

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the manual prior to machine using.
  • Page 13 3. Any operational actions that are not authorized by Shini upon machine, including adding or replacing accessories, dismantling, delivering or repairing. 4. Employing consumables or oil media that are not appointed by Shini. 13(38)

  • Page 14: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle SAL-430 / 460 series are suitable for conveying plastic granules. The blower makes vacuum of material hopper by drawing the air out. Materials will then be sent into material hopper. Picture 2-1: Working Principle 1.

  • Page 15: Assembly Drawing

    3. Assembly Drawing 3.1 Assembly Drawing (SAL-430) Remarks: Please refer to material list 3.2 for specific explanation of the Arabic numbers in parts drawing. Picture 3-1: Assembly Drawing (SAL-430) 15(38)

  • Page 16: Parts List (Sal-430)

    3.2 Parts List (SAL-430) Table 3-1:Parts List Past Name Part NO. Cross recessed pan head screw M5×20 YW62041200000 Discharge port BL20333600020 Base seal YR10000000600 Counter weight hammer YW20602100000 Set screw M5×5 YW68005500000 Ejector rob BH10000600050 Cross recessed pan head screw M4×10 YW63041000000 Cross recessed pan head screw M5×10...

  • Page 17: Assembly Drawing (Sal-460)

    3.3 Assembly Drawing (SAL-460) Remarks: Please refer to material list 3.4 for specific explanation of the Arabic numbers in parts drawing. Picture 3-2: Assembly Drawing (SAL-460) 17(38)

  • Page 18: Parts List (Sal-460)

    3.4 Parts List (SAL-460) Table 3-2:Parts List Past Name Part NO. Cross recessed pan head screw M5×20 YW62041200000 Discharge port BL20333600020 Base seal YR10000000600 Counter weight hammer YW20602100000 Set screw M5×5 YW68005500000 Ejector rob BH10000600050 Cross recessed pan head screw M4×10 YW63041000000 Cross recessed pan head screw M5×10 YW62051000100...

  • Page 19: Electrical Circuit Diagram

    4. Electrical Circuit Diagram 4.1 Electrical Diagram(400V) Picture 4-1: Electrical Diagram (400V) 19(38)

  • Page 20: Electrical Components Layout (400V)

    4.2 Electrical Components Layout (400V) Picture 4-2: Electrical Components Layout (400V) 20(38)

  • Page 21: Electrical Component List (400V)

    4.3 Electrical Component List (400V) Table 4-1: Electrical Components List (SAL-430) Symbol Parts Name Specification Part NO. K1 K2 AC contactors 220V 50/60Hz YE00601621000 Overload relays 1.1-1.6A YE01160110000 Fuse** 2A 1P YE41001000000 Alarm light 220V 50/60Hz YE83305100200 Buzzer 220V 50/60Hz...

  • Page 22: Electrical Diagram(230V)

    4.4 Electrical Diagram(230V) Picture 4-3: Electrical Diagram(230V) 22(38)

  • Page 23: Electrical Components Layout (230V)

    4.5 Electrical Components Layout (230V) Picture 4-4: Electrical Components Layout (230V) 23(38)

  • Page 24: Electrical Component List Of (230V)

    4.6 Electrical Component List of (230V) Table 4-3: Electrical Components List (SAL-430) Symbol Parts Name Specification Part NO. K1 K2 AC contactors 220V 50/60Hz YE00601621000 Overload relays 1.8-2.5A YE01160180000 Fuse** 2A 1P YE41001000000 Alarm light 220V 50/60Hz YE83305100200 Buzzer 220V 50/60Hz...

  • Page 25: Main Electrical Components Description

    4.7 Main Electrical Components Description 4.7.1 Microswitch It is used to give control signals to make the motor start working after discharge of the material. Picture 4-5: Photoelectrical Sensor 1. 3: To be connected with signal wires 25(38)

  • Page 26: Installation And Debugging

    Make a careful study of this chapter before installation. The machine must be installed according to the steps below. Power supply should be connected by qualified electricians. 5.1 Installation of SAL-430 / 460 Picture 5-1: Installation Methods (SAL-430/460) 1. Notes for Installation and Positioning 1) Machine just can be mounted in vertical position.

  • Page 27: Installation Space

    Please connect SAL-430 / 460 series 230V model of machines with AC 3Φ, 230V 50Hz power supply and earth wire, and for SAL-430 / 460 series 400V model, please connect it with AC 3Φ, 400V 50Hz power supply and earth wire.

  • Page 28: Application And Operation

    Set key Enter parameter setting Start/stop key Machine start/stop control Decrease key Decrease the value 6.1 Start / Stop of the Machine The start/stop of the SAL-430 / 460 series hopper loaders are controlled by the on the control panel. 28(38)

  • Page 29: Control Panel

    6.2 Control Panel 1. Press to set a proper conveying time of material. For commonly used materials, set the conveying time as 20 seconds. 2. Press to make the machine start loading material. Press again to stop working of the machine. The machine will stop working and sound the alarm at the time of material shortage.

  • Page 30: Function Setup

    6.3 Function Setup 6.3.1 Setup 30(38)

  • Page 31: Actions

    After auto loading，purge as per set period and times. SAL-330 / 360 models Motor reverse running for dust separating. SAL-430 / 460 models Auto loading, material shortage alarms after three SAL-700G / 800G models time no material being loaded.
  • Page 32 32(38)
  • Page 33 33(38)

  • Page 34: Parameter List

    6.3.3 Parameter List Default Adjusting Code Status Mode value range Necessary spray washing times every 3times 1~10 times several times for operation Necessary cleaning times for reverse 3 times 1~10 times running every several times of operation Motor reverse running time 10sec 5~30 sec Alarm detecting time...

  • Page 35: Trouble-Shooting

    7. Trouble-shooting 7.1 Trouble Shooting for SAL-430/460 Series Failures Possible Causes Solutions Motor and electnomagnetic Repair or replace. Motor does not work long after contactor failure. material discharged. Poor contact of microswitch. Adjust or replace Signal wire broken. Replace the signal wire.

  • Page 36: Maintenance And Repair

    8.1 Filter Bag For SAL-430/460 series, filter bag are fitted. They need to be cleaned periodically or at the time when conveying capacity of the machine decreases. Firstly, disconnect the 4P heavy-duty connector which connected the blower to control box,then loosen the snap hook of the hoop cover, take down the hopper cover, take out the filter bag.

  • Page 37: Storage Hopper

    such as temperature rising, reduced air volume and higher noise level and vibration. All the above factors are liable to cause mechanical problems. 2) Check the status of blower perfomance. If the blower can not start or makes loud noises, repair or replace the motor. 3) The bearing, seal ring and silencer are consumable parts.

  • Page 38: Maintenance Schedule

    8.4 Maintenance Schedule 8.4.1 About the Machine Model: Manufacturing date: Voltage: Ф V Frequency: Hz Total power: 8.4.2 Check after Installation Check that the conveying hose is correctly connected. Check that the conveying hose is tightly connected. Check that the mounting base is tightly fixed. Electrical Specifications Voltage: Fuse burnt current: One phase...

This manual is also suitable for:

Sal-460

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