Shini SAL-UG Manual
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Shini SAL-UG Manual

Separate-vacuum hopper loader
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SAL-UG
Separate-vacuum Hopper Loader
Date: May,2022
Version: Ver.D (English)

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Summary of Contents for Shini SAL-UG

  • Page 1 SAL-UG Separate-vacuum Hopper Loader Date: May,2022 Version: Ver.D (English)

  • Page 3: Table Of Contents

    Contents General Description ..................5 1.1 Coding Principle ..................6 1.2 Feature ....................6 1.3 Loading capacity ..................8 1.4 Safety Regulations .................. 8 1.4.1 Safety Signs and Labels ..............8 1.4.2 Signs and Labels ................9 1.5 Exemption Clause ................... 9 Structure Characteristics and Working Principle ........
  • Page 4 6.2 Main Body ..................... 28 6.3 Glass Tube ................... 28 6.4 Reed Switch, Photoelectric Switch............29 6.5 Weekly Checking .................. 29 6.6 Monthly Checking ................. 29 6.7 Maintenance Schedule ................. 30 6.7.1 About the Machine ..............30 6.7.2 Installation & Inspection .............. 30 6.7.3 Daily Checking ................

  • Page 5: General Description

    Read this manual carefully before operation to prevent damage of the machine or personal injuries. SAL-UG series separate-vacuum hopper loader are based on the established design and now feature more attractive appearance, better performance, and improved ease of operation. The whole range comprises of seven models equipped with vacuum blower from 1 to 15 HP.

  • Page 6: Coding Principle

    SAL-5HP-UG/UGP(-D) series integrates cyclone and filter that effectively reduces the filter load; ● The series of SAL-UG/UGP models are equipped with vacuum breaking valve to protect the protector; ● SAL-UG series is equipped with Euro stainless steel hopper to ensure no materials contamination. 6(30)
  • Page 7 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 8: Loading Capacity

    Loading capacity Picture 1-2: Loading Capacity 1.4 Safety Regulations Strictly abide by the following safety regulations to prevent damage of the machine or personal injuries. 1.4.1 Safety Signs and Labels All the electrical components should be installed by professional technicians. Turn off the main switch and control switch during maintenance or repair.

  • Page 9: Signs And Labels

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 10: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle 2.1 Main Functions SAL-UG series "Euro" Separate-vacuum hopper Loaders are suitable for conveying plastic granules over long distance. Utilizing high efficiency vacuum blower to produce vacuum in material hopper, plastic materials will then be fed into material hopper by outside pressure.
  • Page 11 the hopper (14). Meanwhile, the discharge plate (16) closes, and materials (15) in the material storage tank enter the hopper from the material inlet pipe (13) due to air pressure difference; When the suction time is over, the blower (2) stops running, and the materials (15) will drop due to the gravity;...

  • Page 12: Installation And Debugging

    3. Installation and Debugging This series of models only could be applied in working environment with good ventilation. Read this chapter carefully before installation of the machine. Install the machine by following steps. Power supply should be fixed by qualified technicians! 3.1 Install the Machine on the Dryer 3.1.1 Installation Elements A.

  • Page 13: Power Supply

    3.1.3 Power Supply Make sure that the power supply conforms to required specifications before installation. SAL-UG (E) Series should be connected with 3Φ 400V 50Hz Power supply or other specifications if required. Note: Make sure main switch is turned off before you connect the power.

  • Page 14: Application And Operation

    4. Application and Operation 4.1 Control panel description Pic.4-1：Description of operation panel keys Symbol Name Description ON/OFF Start/stop the machine MENU Enter or exit parameter setting Modify or confirm machine parameters Move the menus down, and reduce DOWN the value Move the menbus up, and increase the value FULL MAT.LIGHT...

  • Page 15: Parameter Setting

    SHORTAGE It means machine alarm for no ALARM materials during suction It means the communication is COMMUNICATION connecting through FILTER MESH It means filter auto cleaning function CLEAN OVERLOAD It means motor overload error ALARM SCREEN Prompt to clean or replace the filter BLOCKING screen 4.2 Parameter Setting...
  • Page 16 Mixing proportion Start at the same time with the suction action, and set the mixing proportion. F.03 0-100% Not start Time calculation method: suction time * [F.03]% Set 0 as not start. Mixing mode The number of layers of mixing action when it starts mixing. For example: the suction time is 20sec, the mixing proportion is 10%, the number of layers is 2, and then the mixing action is 9s—1s ----9s---1s...
  • Page 17 Shortage metering alarm Set the number of times that the material doesn’t fall into the hopper, and it should alarm after several times of this error occurs. Alarm cleaning mode: F.10 1-9 times 1.The alarm will dismiss when it feeds the materials again. 2.

  • Page 18: Communication Parameter Setting

    4.2.2 Communication Parameter Setting Press <MENU> key and < UP > key together for 3 secs. to enter parameter setting screen. Parameters Code Functional Description Preset Range value F.30 Comm. address 1-99 Baud rate F.31 0---19200 1---9600 2---4800 Odd-even check F.32 0---No test 1--- Odd parity...

  • Page 19: Operaton Procedure Description

    4.4 Operaton Procedure Description 4.4.1 Operation Procedure Parameters Action Corresponding Panel Code Factory Description Parameter Range Setting 0-99 secs. Filter screen cleaning F.06 3 secs. 0-99 secs. Waiting for motor stop F.12 3 secs. Absoring the materials 5-127 secs. F.01 15 secs.

  • Page 20: Data Resetting

    4.4.2 Data Resetting ① Turn off the machine plate power ② Short circuit the two terminals of J2 ③ Turn on the machine plate power ③ Remove the short circuit of J2’s two terminals after three secs. ⑤ Completed Notes: All parameter settings will be reset to factory settings. Please use this function carefully.

  • Page 21: Communication Address（Protocol Modbus-Rtu

    4.5 Communication Address（protocol modbus-RTU） Address Reading (keeping Default Min. Max. deposit Parameters Unit Writing Parameter Value Value zone） (decimal Current action bit 0 shutdown bit 1 standby bit 2 absorb materials bit 3 wait for material discharge bit 4 cleaning the screen bit 5 wait for motor stopping bit 6 screen blocking alarm bit 7 shortage alarm...
  • Page 22 mat. shortage bit 1 filter screen blocking 1 blocking input signal blockin bit 4 suction output 1 output output bit 5 spraying valve output 1 output output bit 6 alarm output 1 output output bit7~bit15 undefined Current action bit 0 shutdown bit 1 standby...
  • Page 23 Screen cleaning setting time before suction Screen cleaning setting time after suction Discharge checking time Material shortage counting times alarm Mat. shorta Material shortage counting times stop alarm countin alarm Standby time after motor running Buzzer alarm type Motor working time record Full mat.
  • Page 24 bit 5 absorb the masterbatch material (mixing) bit 6 wait for material discharge bit 7 wait for circulating suction Bit 8 ~bit 15 undefined real-time information Input and output state 0 full 1 mat. bit 0 shortage input signal mat. shortage 0 no bit 1 filter blocking input...
  • Page 25 W means only writing R/W means writing and reading Note: The password is not set in factory, which can be set by users. In case of loss, please contact us. 25(30)

  • Page 26: Trouble-Shooting

    5. Trouble-shooting Failures Possible reasons Solutions 1. Turn on main switch and control 1. Main power switch or control switch and make sure they are well switch is off or poorly connected. Motor does not work connected. long after material 2.

  • Page 27: Maintenance And Repair

    6. Maintenance and Repair Note: All the repkair work should be done by professionals in order to prevent personal injuries and damage of the machine. Remove the spraying air pipe first, open the filter barrel cover, take out the filter, and use a high-pressure air gun to blow the dust o ff the filter from inside to outside.
  • Page 28 6.2 Main Body Take out the air filter to make it clean periodically or when you find conveying capacity reduced. Always keep smooth air flow through air filter to maintain good conveying capacity. Cleaning steps: 1) Loosen spring clips of filter cover and butterfly screws, and take out the filter.
  • Page 29 6.4 Reed Switch, Photoelectric Switch Reed switch When the indicator of the reed switch doesn't work, check the switch contact and replace with a new one if it doesn't work well. 1) Unscrew the outer box of the sensor. 2) Adjust the depth or move position the sensor inserted into the box, the indicator lamp lights means that magnetism has been detected and the swith is well worked.
  • Page 30 6.7 Maintenance Schedule 6.7.1 About the Machine Model Manufacture date Ф Voltage Frequency Power 6.7.2 Installation & Inspection Check if the takeover pipe has been correctly connected. Check if that pipe is locked up by clips. Check if mounting base is locked tightly. Electrical Installation Voltage: Fuse melting current: One-phase: A...

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