Shini SAL-UGP Series Manual
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Shini SAL-UGP Series Manual

Vacuum powder loader
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SAL-UGP
Series
Vacuum Powder Loader
Date: Apr, 2013
Version: Ver.B (English)

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  • Page 1 SAL-UGP Series Vacuum Powder Loader Date: Apr, 2013 Version: Ver.B (English)

  • Page 3: Table Of Contents

    Contents General Description .................. 7 1.1 Coding Principle ................... 8 1.2 Feature....................8 1.3 Technical Specifications..............10 1.3.1 Technical Specifications (Main Unit)......... 10 1.3.2 The Outer Dimension of Hopper..........10 1.3.3 The Installation Dimension of Hopper........11 1.3.4 Specifications ................12 1.4 Safety Regulations ................
  • Page 4 2.3.5 Electrical Components Layout (230V) ........39 2.3.6 Electrical Components List (230V) ........... 40 2.4 Description of Electrical Components ..........46 2.4.1 Magnetic Proximity Switch............46 2.4.2 Main Electrical Components Description ........46 Installation and Debugging..............48 3.1 Installation Steps................48 3.1.1 Power Supply ................
  • Page 5 6.3 Reed Switch, Photoelectric Switch............. 60 6.4 Weekly Checking ................60 6.5 Monthly Checking................60 6.6 Maintenance Schedule............... 61 6.6.1 About the Machine..............61 6.6.2 Installation & Inspection............61 6.6.3 Daily Checking................61 6.6.4 Weekly Checking..............61 6.6.5 Monthly Checking ..............61 Table Index Table 1-1：The Installation Dimension of Hopper ..........
  • Page 6 Picture 1-1：SAL-1HP/2HP-UGP ..............10 Picture 1-2：SAL-3.5HP/5HP-UGP ..............10 Picture 1-3：SAL-7.5HP/10HP-UGP ..............10 Picture 1-4：SHR-P-12U.................. 11 Picture 1-5：SHR-P-30U~SHR-P-90U............. 11 Picture 1-6：SHR-P-30U~SHR-P-90U............. 11 Picture 2-1：SAL-UGP Working Principle ............16 Picture 2-2：Assembly Drawing (SAL-1/2HP-UGP) ......... 18 Picture 2-3：Assembly Drawing (SAL-3.5HP/5HP-UGP) ......... 20 Picture 2-4：Assembly Drawing (SAL-7.5HP/10HP-UGP) ....... 22 Picture 2-5：Assembly Drawing of Storage Hopper with Plate Filter....

  • Page 7: General Description

    Read this manual carefully before operation to prevent damage of the machine or personal injuries. SAL-UGP series separate-vacuum hopper loader has all features that come with SAL-UG series product. There is also double-stage blower available as an option. Different model of hopper is available for each individual output capacity needs, especially suitable for 30% and 100% powder loading.

  • Page 8: Coding Principle

    ● Optionally provide multi-functional installation frame HMB-900 with 900 mm largest dia.adjusting range for selection. ● Provide both standard and optional heat-insulative Euro collective hopper SCH-6U/12U/24U for selection (Except for SAL-UGP series, which will use special collective hopper). ● Optional cyclone dust separator is available for SAL-1HP/2HP-UG.
  • Page 9 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 10: Technical Specifications

    1.3 Technical Specifications 1.3.1 Technical Specifications (Main Unit) Picture 1-1：SAL-1HP/2HP-UGP Picture 1-2：SAL-3.5HP/5HP-UGP Picture 1-3：SAL-7.5HP/10HP-UGP 1.3.2 The Outer Dimension of Hopper 10(61)

  • Page 11: The Installation Dimension Of Hopper

    Picture 1-4：SHR-P-12U Picture 1-5：SHR-P-30U~SHR-P-90U 1.3.3 The Installation Dimension of Hopper Picture 1-6：SHR-P-30U~SHR-P-90U 11(61)

  • Page 12: Specifications

    Table 1-1：The Installation Dimension of Hopper Model D1(mm) D2(mm) D3(mm) D4(mm) D5(mm) Ф197 Ф254.5 Ф275 Ф231.5 Ф9 SHR-P-12U Ф377 Ф413 Ф430 Ф7 SHR-P-30U Ф377 Ф413 Ф430 Ф7 SHR-P-30U-1 Ф377 Ф413 Ф430 Ф7 SHR-P-30U-2 Ф437 Ф470 Ф490 Ф7 SHR-P-60U Ф437 Ф470 Ф490 Ф7 SHR-P-60U-3...
  • Page 13 Note: 1) "P" stands for powder loader, "D" stands for double stage blower. We reserve the right to change 2) All SAL-UGP series has vacuum breaking valve to protect the blower. specifications without prior notice. 3) PU heat-resistant material pipe is optionally available.

  • Page 14: Safety Regulations

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.
  • Page 15 3. Any operational actions that are not authorized by Shini upon machine, including adding or replacing accessories, dismantling, delivering or repairing.

  • Page 16: Structure Characteristics And Working Principle

    2. Structure characteristics and working principle 2.1 Main Functions SAL-UGP "Euro" separate-vacuum hopper loader are applicable to convey the mixture of plastic granule and powder or all powders. It makes good use of motor generated vacuum to form a pressure gap within hopper, by which means to convey.
  • Page 17 working, and the materials automatically fall down by self-gravity. Motor will be delayed when magnetic proximity switch (18) detects no materials left in the hopper. And then, open the diaphragm valve (19), the high-pressure air in the storage tank (20) will pass the washing device to clean the dust covered in the filter 1 (21) and hopper (14), then the motor starts again.

  • Page 18: Assembly Drawing

    2.2 Assembly Drawing 2.2.1 Assembly Drawing (SAL-1/2HP-UGP) Remarks: Please refer to material list 2.2.2 for specific explanation of the Arabic numbers in parts drawing. Picture 2-2：Assembly Drawing (SAL-1/2HP-UGP) 18(61)

  • Page 19: Parts List (Sal-1Hp/2Hp-Ugp)

    2.2.2 Parts List (SAL-1HP/2HP-UGP) Table 2-1：Parts List (SAL-1HP/2HP-UGP) Name Part No. Name Part No. Filter barrel lid Anti-vibration pad YW03005000000 assembly Base BL26000202420 Controller holder BL26010241820 Lower welding block on Main switch * YE10200300000 column Standing post BL26000202920 Control box BL21000101920 Upper welding block on Alarm light...

  • Page 20: Assembly Drawing (Sal-3.5Hp/5Hp-Ugp)

    2.2.3 Assembly Drawing (SAL-3.5HP/5HP-UGP) Remarks: Please refer to material list 2.2.4 for specific explanation of the Arabic numbers in parts drawing. Picture 2-3：Assembly Drawing (SAL-3.5HP/5HP-UGP) 20(61)

  • Page 21: Parts List (Sal-3.5Hp/5Hp-Ugp)

    2.2.4 Parts List (SAL-3.5HP/5HP-UGP) Table 2-2：Parts List (SAL-3.5HP/5HP-UGP) Name Part No. Name Part No. Anti-vibration pad Ф50 YW03005000000 Filter barrel roll BL19003500120 Flat washer 8 YW66082200100 Filter barrel assembly Nut M12 YW64012100000 6-hole acryl YR40001200000 6-hole sight glass Base BL21003500120 YR40000600000 fastene Iron sheet of 6-hole sight...

  • Page 22: Assembly Drawing (Sal-7.5Hp/10Hp-Ugp)

    2.2.5 Assembly Drawing (SAL-7.5HP/10HP-UGP) Remarks: Please refer to material list 2.2.6 for specific explanation of the Arabic numbers in parts drawing. Picture 2-4：Assembly Drawing (SAL-7.5HP/10HP-UGP) 22(61)

  • Page 23: Parts List (Sal-7.5Hp/10Hp/15Hp-Ug)

    2.2.6 Parts List (SAL-7.5HP/10HP/15HP-UG) Table 2-3：Parts List (SAL-7.5HP/10HP-UG) Name Part No. Name Part No. Hex. head screw YW60084000200 Clip YW02002500000 Spring washer YW66081600000 Steel wire hose YR60002500000 3” movable castor YW03000300200 Filter barrel assembly 3” castor with brake YW03000300000 Butterfly nut YW69051600000 Base BL26007502721...

  • Page 24: Assembly Drawing Of Storage Hopper With Plate Filter

    2.2.7 Assembly Drawing of Storage Hopper with Plate Filter Remarks: Please refer to material list 2.2.8 for specific explanation of the Arabic numbers in parts drawing. Picture 2-5：Assembly Drawing of Storage Hopper with Plate Filter 24(61)

  • Page 25: Parts List Of Storage Hopper With Plate Filter

    2.2.8 Parts List of Storage Hopper with Plate Filter Table 2-4：Parts List of Storage Hopper with Plate Filter Name Part No. Name Part No. Fastener for filtering YR10010000200 Filter cloth YP82050000000 barrel Cruciform slot screw YW63063000000 Filter barrel body Fixing plate of suction Magnet cover BL21000600120 pipe...

  • Page 26: Assembly Drawing Of The Storage Hopper With Bag Filter

    2.2.9 Assembly Drawing of the Storage Hopper with Bag Filter Remarks: Please refer to material list 2.2.10 for specific explanation of the Arabic numbers in parts drawing. Picture 2-6：Assembly Drawing of the Storage Hopper with Bag Filter 26(61)

  • Page 27: Parts List Of The Storage Hopper With Bag Filter

    2.2.10 Parts List of the Storage Hopper with Bag Filter Table 2-5：Parts List of the Storage Hopper with Bag Filter Name Part No. Name Part No. Fastener for filtering YR10010000200 Filter cloth YP82050000000 barrel Cruciform slot screw YW63063000000 Filter barrel body Magnet cover BL21000600120 Fixing plate of suction pipe...

  • Page 28: Electrical Diagram

    2.3 Electrical Diagram 2.3.1 Main Circuit (400V) Picture 2-7：Main Circuit 1 (400V) 28(61)

  • Page 29: Picture 2-8：Main Circuit 2 (400V)

    Picture 2-8：Main Circuit 2 (400V) 29(61)

  • Page 30: Electrical Components Layout (400V)

    2.3.2 Electrical Components Layout (400V) Picture 2-9：Electrical Components Layout (400V) 30(61)

  • Page 31: Electrical Components List (400V)

    2.3.3 Electrical Components List (400V) Table 2-6：Electrical Components List (SAL-1HP-UGP) (400V) SAL-1HP-UGP Symbol Name Specification Part NO. Main switch* YE10200300000 Circuit breakers* YE40601500000 Contactors** 230V 50/60Hz YE00300000000 Transformer** 350mA YE70350400000 Overload relays 2~3.2A YE01023200000 Fuse box** 500V 32A YE41032200000 Fuse** 500V 2A 10×38 YE46002000100 Fuse box**...
  • Page 32 Table 2-7：Electrical Components List (SAL-2HP-UGP) (400V) SAL-2HP-UGP Symbol Name Specification Part NO. Main switch* YE10200300000 Circuit breakers* YE40601500000 Contactors** 230V 50/60Hz YE00300000000 Transformer** 350mA YE70350400000 Overload relays 3.2~5A YE01032500000 Fuse box** 500V 32A YE41032200000 Fuse** 500V 2A 10×38 YE46002000100 Fuse box** 250V 2A YE41001000000 Control switch...
  • Page 33 Table 2-8：Electrical Components List (SAL-3.5HP-UGP) (400V) SAL-3.5HP-UGP Symbol Name Specification Part NO. Main switch* YE10200300000 Circuit breakers* YE40602000000 Contactors** 230V 50/60Hz YE00310000000 Transformer** 350mA YE70350400000 Overload relays 5~8A YE01050800000 Fuse box** 500V 32A YE41032200000 Fuse** 500V 2A 10×38 YE46002000100 Fuse box** 250V 2A YE41001000000 Control switch...
  • Page 34 Table 2-9：Electrical Components List (SAL-5HP-UGP) (400V) SAL-5HP-UGP Symbol Name Specification Part NO. Main switch* YE10200300000 Circuit breakers* YE40602500000 Contactors** 230V 50/60Hz YE00310000000 Transformer** 350mA YE70350400000 Overload relays 6.3~10A YE01631000000 Fuse box** 500V 32A YE41032200000 Fuse** 500V 2A 10×38 YE46002000100 Fuse box** 250V 2A YE41001000000 Control switch...
  • Page 35 Table 2-10：Electrical Components List (SAL-7.5HP-UGP) (400V) SAL-7.5HP-UGP Symbol Name Specification Part NO. Main switch* YE10210300000 Circuit breakers* YE40604000000 Contactors** 230V 50/60Hz YE00320000000 Transformer** 350mA YE70350400000 Overload relays 10~16A YE01101600100 Fuse box** 500V 32A YE41032200000 Fuse** 500V 2A 10×38 YE46002000100 Fuse box** 250V 2A YE41001000000 Control switch...
  • Page 36 Table 2-11：Electrical Components List (SAL-10HP-UGP) (400V) SAL-10HP-UGP Symbol Name Specification Part NO. Main switch* YE10220300000 Circuit breakers* YE40605000000 Contactors** 230V 50/60Hz YE00330000000 Transformer** 350mA YE70350400000 Overload relays 12.5~20A YE01125200100 Fuse box** 500V 32A YE41032200000 Fuse** 500V 2A 10×38 YE46002000100 Fuse box** 250V 2A YE41001000000 Control switch...

  • Page 37: Main Circuit (230V)

    2.3.4 Main Circuit (230V) Picture 2-10：Main Circuit 1 (230V) 37(61)

  • Page 38: Picture 2-11：Main Circuit 2 (230V)

    Picture 2-11：Main Circuit 2 (230V) 38(61)

  • Page 39: Electrical Components Layout (230V)

    2.3.5 Electrical Components Layout (230V) Picture 2-12：Electrical Components Layout (230V) 39(61)

  • Page 40: Electrical Components List (230V)

    2.3.6 Electrical Components List (230V) Table 2-12：Electrical Components List (SAL-1HP-UGP) (230V) SAL-1HP-UGP Symbol Name Specification Part NO. Main switch* YE10200300000 Circuit breakers* YE40601500000 Contactors** 230V 50/60Hz YE00300000000 Overload relays 3.2~5A YE01032500000 F2 F3 Fuse** 250V 2A YE41001000000 Control switch 4P (WH) YE10210400000 Buzzer 60-250VAC 50/60Hz...
  • Page 41 Table 2-13：Electrical Components List (SAL-2HP-UGP) (230V) SAL-2HP-UGP Symbol Name Specification Part NO. Main switch* YE10200300000 Circuit breakers* YE40602000000 Contactors** 230V 50/60Hz YE00310000000 Overload relays 5~8A YE01050800000 F2 F3 Fuse** 250V 2A YE41001000000 Control switch 4P (WH) YE10210400000 Buzzer 60-250VAC 50/60Hz YE84003500000 Alarm lamp 230VAC 50/60Hz...
  • Page 42 Table 2-14：Electrical Components List (SAL-3.5HP-UGP) (230V) SAL-3.5HP-UGP Symbol Name Specification Part NO. Main switch* YE10210300000 Circuit breakers* YE40603200000 Contactors** 230V 50/60Hz YE00320000000 Overload relays 8~12.5A YE01812500100 F2 F3 Fuse** 250V 2A YE41001000000 Control switch 4P (WH) YE10210400000 Buzzer 60-250VAC 50/60Hz YE84003500000 Alarm lamp 230VAC 50/60Hz...
  • Page 43 Table 2-15：Electrical Components List (SAL-5HP-UGP) (230V) SAL-5HP-UGP Symbol Name Specification Part NO. Main switch* YE10220300000 Circuit breakers* YE40605000000 Contactors** 230V 50/60Hz YE00330000000 Overload relays 12.5~20A YE01125200100 F2 F3 Fuse** 250V 2A YE41001000000 Control switch 4P (WH) YE10210400000 Buzzer 60-250VAC 50/60Hz YE84003500000 Alarm lamp 230VAC 50/60Hz...
  • Page 44 Table 2-16：Electrical Components List (SAL-7.5HP-UGP) (230V) SAL-7.5HP-UGP Symbol Name Specification Part NO. Main switch* YE10250400000 Circuit breakers* YE40606000000 Contactors** 230V 50/60Hz YE00340000000 Overload relays 16~25A YE01162500300 F2 F3 Fuse** 250V 2A YE41001000000 Control switch 4P (WH) YE10210400000 Buzzer 60-250VAC 50/60Hz YE84003500000 Alarm lamp 230VAC 50/60Hz...
  • Page 45 Table 2-17：Electrical Components List (SAL-10HP-UGP) (230V) SAL-10HP-UGP Symbol Name Specification Part NO. Main switch* YE10250400000 Circuit breakers* YE40800300000 Contactors** 230V 50/60Hz YE00350000000 Overload relays 25~36A YE01253600300 F2 F3 Fuse** 250V 2A YE41001000000 Control switch 4P (WH) YE10210400000 Buzzer 60-250VAC 50/60Hz YE84003500000 Alarm lamp 230VAC 50/60Hz...

  • Page 46: Description Of Electrical Components

    2.4 Description of Electrical Components 2.4.1 Magnetic Proximity Switch 1) Used for SAL-UGP series for control of material conveying and material shortage alarm. 2) It is installed at the bottom of material hopper. Picture 2-13：Magnetic Proximity Switch 2.4.2 Main Electrical Components Description Overload Relay At delivery, the overload relay is set for mannual reset.
  • Page 47 1) Terminal for contact coil A2. 2) Setting current adjusting scale. 3) Reset (blue). H: manual reset A: automatic reset 4) Switch position indication (green). Tripping of a manual-resetting is indicated by a pin projecting from the front plate. 5) Test button (red). 6) Auxiliary contact terminals shown in 95.96.97.98.

  • Page 48: Installation And Debugging

    4) Connect high pressure air pipe with air supply (pressure at 5~6kgf / cm 3.1.1 Power Supply SAL-UGP series should be connected to 3Φ, 400V, 50 / 60Hz power and earth. Make sure main switch is turned off before you connect the power.

  • Page 49: Application And Operation

    4. Application and Operation 4.1 Start / Stop of the Machine The start / stop of SAL-UGP series is controlled by main switch in front of electrical control box and start / stop switches on the side. 4.2 Keys on the Control Panel Picture 4-1：Keys on the Control Panel...

  • Page 50: Modify A Parameter

    after 0.8 sec. Input correct password to enter [F.01], then press to switch to [F.04]. 4.3.2 Modify a Parameter Press to increase parameter value. Keep on pressing to quickly increase it's value until the maximum of it. Press to decrease parameter value.

  • Page 51: Basic Parameter List

    4.3.4 Basic Parameter List Para. Functions Value Note code Material conveying time Material conveying time can be controlled and set by two manners: 1. [F.01] is defined as material conveying time (DIP8 is off). It is stored in the microprocessor. It's value could be seen when setting [F.01] and can be revised and re-stored in the microprocessor.

  • Page 52: Modify A Parameter

    [F.98]. Enter correct password to enter [F.05], then press to switch to [F.12]. 4.4.2 Modify a Parameter Press to increase parameter value. Keep on pressing to quickly increase it's value until the maximum of it. Press to reduce parameter value. Keep on pressing to reduce it's value until the minimum of it.

  • Page 53: Special Process Setting

    Para. Functions Value Note code Material shortage alarm If there are not any materials for discharging for several times, the machine would sound the alarm. 1. The alarm will be reset if the machine can get material F.09 again. 2. Press ENT on the control panel to clear the alarm 3.

  • Page 54: Finish Parameter Setting

    next setting item. Press to cancel parameter setting and return back to current setting screen. If you did not change anything, press to enter into next setting item. 4.5.3 Finish Parameter Setting Keep on pressing for about 1 sec. to return to normal display mode. If you did not touch any keys for 20 seconds, the machine will return to normal display mode without storing any changes of the parameter.

  • Page 55: Explanation Of Operation Procedures

    Para. Functions Value Note code 0-999 Carbon brush usage record Set its Checking and clear the working hours of carbon brush. F.18 value as 0 Clear carbon brush working hours: set its value as 0, to clear the press ENT to confirm. record.

  • Page 56: Alarms

    4.6.2 Alarms Alarm information display and relative solutions. Red alarm Code Possible reasons Solutions Remarks light 1. Add material. 2. Increase material conveying time. 3. Stop the machine and Material shortage alarm [F.9] check the conveying 1. Material loading time is too hose.
  • Page 57 Red alarm Code Possible reasons Solutions Remarks light Please replace the carbon brush and reset carbon brush working Second carbon brush alarm hour. When carbon brush working The alarm will last for 5 [A.06] hours [F.17] gets to a certain minutes.

  • Page 58: Trouble-Shooting

    5. Trouble-shooting Failures Possible reasons Solutions 1. Turn on main switch or control switch 1. Main power switch or control and make sure they are well switch is off or poorly connected. Motor does not work connected. long after material 2.

  • Page 59: Maintenance And Repair

    6. Maintenance and Repair All the repair work should be done by professionals in order to prevent personal injuries and damage of the machine. 6.1 Material Hopper Clean material hopper periodically or when you find conveying capacity reduced. Please loose the spring clips, take down the hopper lid, and take out filter screen.
  • Page 60 Take out the air filter to make it clean periodically or when you find conveying capacity reduced. Always keep smooth air flow through air filter to maintain good conveying capacity. Cleaning steps: 1) Loosen spring clips of filter cover and butterfly screws, and take out the filter. 2) Remove the dusts adhering to the filter to keep good suction power.
  • Page 61 2) Check if the discharging plate is out of shape. If it is, please replace it. 3) Check the contact performance of magnetic proximity switch. If there is any poor contact, place adjust it or replace it. 6.6 Maintenance Schedule 6.6.1 About the Machine Model Manufacture date...

This manual is also suitable for:

Sal-1hp-ugpSal-2hp-ugpSal-3.5hp-ugpSal-5hp-ugpSal-5hp-ugp-dSal-7.5hp-ugp ... Show all

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