Shini SAL-G Manual
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Shini SAL-G Manual

"standard" separate-vacuum hopper loader
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SAL-G
"Standard" Separate-vacuum Hopper Loader
Date: Jan, 2016
Version: Ver.B

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Summary of Contents for Shini SAL-G

  • Page 1 SAL-G "Standard" Separate-vacuum Hopper Loader Date: Jan, 2016 Version: Ver.B...
  • Page 2 2(55)

  • Page 3: Table Of Contents

    Content General Description ..................7 1.1 Coding Principle ..................7 1.2 Main Features ..................7 1.3 Structure ....................8 1.4 Technical Specifications................ 10 1.4.1 External Dimension ..............10 1.4.2 Loading Capacity................. 12 1.4.3 Specification ................12 1.5 Safety Regulations ................13 1.5.1 Safety Signs and Labels ..............
  • Page 4 5.5 Installation of Vacuum Hopper Receiver SMH Optional Storage Collective Hopper SCH-6L .............. 37 5.6 Installation of SAL-G Optional Proportional Valve......... 37 5.7 Installation of SAL-G Optional Cyclone Dust Seperator ......38 Operation..................... 39 6.1 SAL-700G ..................... 39 6.1.1 Panel Description ................ 39 6.1.2 Setting Description ..............
  • Page 5 Table 3-3：Electrical Components List (SAL-900G/900G2)......28 Table 6-1：CS-21 Mosbus Parameter.............. 42 Table 6-2：Control panel description (SAL-800G/800G2)........ 43 Table 6-3：Control panel description (SAL-900G/900G2)........ 50 Picture Index Picture1-1: Structure................... 9 Picture 1-2: External dimension 1 ..............10 Picture 1-3: External dimension 2 ..............11 Picture 1-4：Loading capacity................
  • Page 6 Picture 7-1: Hopper cleaning ................52 6(55)

  • Page 7: General Description

    1. General Description Please read through this operation manual before using and installation to avoid damage of the machine and personal injuries. 1.1 Coding Principle 1.2 Main Features 1) Standard configuration ● Microprocessor for ease of use and has multiple alarm indicators. ●...

  • Page 8: Structure

    1.3 Structure (A) Air suction pipe (B) Hopper cover (C) Material suction pipe (D) Snap hook (E) Storage hopper (F) Microswitch (G) Base (A) Air suction pipe (B) Hopper cover (C) Material suction pipe (D) Snap hook (E) Storage hopper (F) Photoelectric switch (G) Base 8(55)
  • Page 9 (H) Air suction pipe (I) Filter (J) Control box SAL- 700G/GE (H) Air suction pipe (I) Filter (J) Control box SAL- 800G/GE (H) Air suction pipe (I) Filter (J) Control box SAL-900G/GE Picture1-1: Structure 9(55)

  • Page 10: Technical Specifications

    1.4 Technical Specifications 1.4.1 External Dimension Picture 1-2: External dimension 1 10(55)
  • Page 11 SAL-700G (Main controller) SAL-800G/800G2 (Main controller) SAL-900G/900G2(Main controller) Picture 1-3: External dimension 2 11(55)

  • Page 12: Loading Capacity

    Loading Capacity 1.4.2 Picture 1-4：Loading capacity 1.4.3 Specification Table 1-1：Specification Main Unit Hopper Receiver(s) Conve- Motor ying Suction Conveying Dimensions Hopper Dimensions Hose Pipe Capacity Motor Power Weight Recommended Weight Model Ver. (mm) Capacity (mm) Dia. Dia. (kg / hr) Type (kW)(50 / (kg)

  • Page 13: Safety Regulations

    1.5 Safety Regulations Please abide by the safety guide when you operate the machine so as to prevent damage of the machine and personal injuries. 1.5.1 Safety Signs and Labels All electrical components should be installed by qualified electricians. Turn off main switch and control switch during repair and maintenance. Warning！High voltage！...

  • Page 14: Assembly Drawing

    2. Assembly Drawing 2.1 Assembly Drawing (SAL-700G) Remarks: Please refer to material list 2.2 for specific explanation of the Arabic numbers in parts drawing. Picture2-1: Assembly drawing(SAL-700G) 14(55)

  • Page 15: Parts List (Sal-700G)

    2.2 Parts List (SAL-700G) Table 2-1：Parts List (SAL-700G) Component Name Parts number Control box Door lock YW00000600000 Door plate Electric fixing plate Foot pad ∅30*17 YR40301740000 Outer frame assembly Rear plate Inner hexagon column screw M6X65 YW61066500100 Carbon brush motor YM30119625000 Air exhaust pipe Motor fastener...

  • Page 16: Assembly Drawing (Sal-800G/G2)

    2.3 Assembly Drawing (SAL-800G/G2) Remarks: Please refer to material list 2.4 for specific explanation of the Arabic numbers in parts drawing. Picture 2-2: Assembly drawing(SAL-800G/G2) 16(55)

  • Page 17: Parts List (Sal-800G/800G2)

    2.4 Parts List (SAL-800G/800G2) Table 2-2：Parts List (SAL-800G/800G2) Component Name Parts number Front plate BL20080000920 Control box Cross recessed pan head screw M4×5 YW62040500000 Cross recessed pan head screw M5×10 YW62051000100 Black castor YW03000200000 Bottom plate BL20080000020 High-pressure blower 1HP BM30031000150 High-pressure blower 2HP BM30042000150...

  • Page 18: Assembly Drawing (Sal-900G/G2)

    2.5 Assembly Drawing (SAL-900G/G2) Remarks: Please refer to material list 2.6 for specific explanation of the Arabic numbers in parts drawing. Picture 2-3: Assembly drawing(SAL-900G/G2) 18(55)

  • Page 19: Parts List Sal-900G/G2

    2.6 Parts List SAL-900G/G2 Table 2-3：Parts List (SAL-900G/900G2) Component Name Parts number Star nut YW09051600000 Filter barrel cover Filter barrel fastener * YR10080000300 Filter* YR50708000100 Cross recessed pan head screw M6×10 YW62061000000 Front board Control box Cross recessed pan head screw M5×10 YW62051000100 Black castor 2’’...

  • Page 20: Electrical Diagram

    3. Electrical Diagram 3.1 Electrical Diagram (SAL-700G) Picture 3-1: Electrical diagram (SAL-700G) 20(55)

  • Page 21: Electrical Components Layout (Sal-700G)

    3.2 Electrical Components Layout (SAL-700G) Picture 3-2: Electrical components layout(SAL-700G) 21(55)

  • Page 22: Electrical Components List (Sal-700G)

    3.3 Electrical Components List (SAL-700G) Table 3-1：Electrical Components List (SAL-700G) * means possible broken parts. ** means easy broken parts and spare backup is suggested.Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 23: Electrical Diagram (Sal-800G/800G2)

    3.4 Electrical Diagram (SAL-800G/800G2) Picture 3-3: Electrical diagram (SAL-800G/800G2) 23(55)

  • Page 24: Electrical Component Layout (Sal-800G/800G2)

    3.5 Electrical Component Layout SAL-800G/800G2) Picture 3-4: Electrical components layout (SAL-800G/800G2) 24(55)

  • Page 25: Electrical Components List (Sal-800G/800G2)

    3.6 Electrical Components List (SAL-800G/800G2) Table 3-2：Electrical Components List (SAL-800G/800G2) * means possible broken parts. ** means easy broken parts and spare backup is suggested.Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 26: Electrical Diagram (Sal-900G/900G2)

    3.7 Electrical Diagram (SAL-900G/900G2) Picture 3-5: Electrical diagram (SAL-900G/900G2) 26(55)

  • Page 27: Electrical Component Layout (Sal-900G/900G2)

    3.8 Electrical Component Layout SAL-900G/900G2) Picture 3-6: Electrical components layout (SAL-900G/900G2) 27(55)

  • Page 28: Electrical Components List (Sal-900G/900G2)

    3.9 Electrical Components List (SAL-900G/900G2) Table 3-3：Electrical Components List (SAL-900G/900G2) * means possible broken parts. ** means easy broken parts and spare backup is suggested.Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 29: Description Function

    4. Description Function 4.1 Working Principle SAL-G series are suitable for conveying plastic granules over long distance. Utilizing high efficiency vacuum blower to produce vacuum in material hopper, plastic materials will then be fed into material hopper by air pressure.
  • Page 30 Picture 4-2: Working principle 2 (SAL-700G/800G/800G2) 1. High-pressure blower 2. Control box 3. Buzzer 4. Material inlet pipe 5. Storage hopper 6. Materials 7. Discharging plate 8. Photosensor switch 9. Air suction inlet Turn on the machine, the high pressure blower(1)starts work, it makes storage hopper (5) generate the vacuum.

  • Page 31: Sal-900G/900G2 Working Principle

    Working Principle 4.1.2 SAL-900G/900G2 Picture 4-3: Working principle (SAL-900G/900G2) 1. Control box 2. Buzzer 。 3. Alternative switch 4. High-pressure blower 5. Three way valve 6. Air suction inlet 1 7. Air suction inlet 2 8. Storage hopper 1 9. Storage hopper 2 10.

  • Page 32: Installation Layout

    5. Installation Layout 5.1 SAL-700G/800G/800G2 Air suction pipe Hopper Drying Air suction inlet SAL-800GE Picture 5-1: Installation layout 1 (SAL-700G/800G/800G2) Notes for Installation and Positioning: 1) Machine just can be mounted in vertical position. Make sure there’s no pipe, fixed structure or other objects above the installing location and around the machine which may block machine’s installation, hit objects or injure human person.
  • Page 33 Picture 5-2: Installation layout 2 (SAL-700G/800G/800G2) Installation: 1. Place the machine SAL-700G/800G/800G2 at a proper position on the ground, connect the three phase power cord and the earth. 2. Install the material hopper on the top of hopper dryer, and connect the signal to the machine 700G/800G/800G2.

  • Page 34: Sal-900G/900G2 Installation Layout 1

    5.2 SAL-900G/900G2 Installation Layout 1 Air suction pipe Air suction pipe Material suction Hopper pipe drying Storage tank Air suction inlet Material suction pipe Picture 5-3: Installation layout 1(SAL-900G/900G2) Notes for Installation and Positioning: 1) Machine just can be mounted in vertical position. Make sure there’s no pipe, fixed structure or other objects above the installing location and around the machine which may block machine’s installation, hit objects or injure human person.

  • Page 35: Sal-900G/900G2 Installation Layout 2

    *Optional shut-off valve. It makes no material to remain in the suction material hose, and avoid remaining material be moisture regain. Its working principle: The shut-off valve is linked-do with the sensor hopper, when the hopper is working, the shut-off valve can be open, and it lasts for some time (adjusted time), then it can be closed.

  • Page 36: Sal-900G/900G2 Installation Layout 3

    5.4 SAL-900G/900G2 Installation Layout 3 Air suction pipe Material Storage suction pipe tank Air suction pipe Hopper Material drying suction pipe suction inlet Storage tank -900GM Hopper drying Picture 5-5: Installation layout 3 (SAL-900G/900G2) Installation: 1. Place the SAL-900G/900G2 machine at a proper position on the ground, connect the three phase power cord and the earth.

  • Page 37: Installation Of Vacuum Hopper Receiver Smh Optional Storage Collective Hopper Sch-6L

    SAL-G. 3. Connect the air inlet of vacuum hopper with steel wire hose separately to corresponding air inlet of SAL-G. Connect the material inlet of storage silo to the material inlet of vacuum hopper.

  • Page 38: Installation Of Sal-G Optional Cyclone Dust Seperator

    1. Mount the ACF-1 on coverplate of SAL-G and lock up the screws(There’s two holes on coverplate of SAL-G main machine for installation); 2. Connect the air inlet of SAL-G main machine with steel wire hose to air outlet of ACF-1.

  • Page 39: Operation

    6. Operation 6.1 SAL-700G 6.1.1 Panel Description Picture 6-1: Panel Lamp Description： Level sensor signal state Full load indicator Overload alarm Reverse, purging Shortage alarm Communication indicator Machine in stand by, upper panel shows “P”, lower digital displays suction time. Machine in suction, upper panel shows “D”, lower suction time starts count down, the corresponding lamp turns on.

  • Page 40: Setting Description

    6.1.2 Setting Description Select the mode Press Menu key for 3 seconds, set mode C1, C2, C3, C4. (Please refer to 14.3.2 ) Pin 1, 2 of J1 short circuit can select C1, C2, C4 mode, Pin 2,3 of J1 short circuit can select C1,C3,C4 mode) Parameter Setting Press Menu key, and enter parameter setting.
  • Page 41 At stand-by mode, press “Down” and “Up” for 3 secs. and enter manual cleaning mode; Hold on to press “Down” and “Up”, it will process cleaing all the time till these two keys loosen. When the circuit board has communication function, there are two parameters as below for selection, the operation: after select the F08, use “Up”...
  • Page 42 Table 6-1：CS-21 Mosbus Parameter Code Parameters Min Para. Max Para. Default Unit 0x00 bit 0 shutdown 0 start up 1 shutdown bit 1 stand by 1 stand by bit 2 suction 1 suction bit 3 detect shortage time after suction 1 detecting bit 4 Reverse purging 1 purging...

  • Page 43: Sal-800G/800G2

    6.2 SAL-800G/800G2 Picture 6-2: Control panel(SAL-800G/800G2) Table 6-2：Control panel description (SAL-800G/800G2) Description Function Power indicator Machine power on Operation indicator Machine run or stop Preparation indicator Suction preparation Suction indicator Material suction Full load indicator Hopper full load Shortage indicator Material shortage Overload indicator Motor alarm...

  • Page 44: Parameter List

    Notes： 1. When running out of material, the machine will stop and sound the alarm. Turn off the switch, after refilling the material, then re-start. 2. Check suction filter periodically and clean filter screen if necessary. 6.2.1 Parameter List Default Adjusting range Code Status...
  • Page 45 45(55)

  • Page 46: Function Setup

    6.3 Function Setup 6.3.1 Setup 46(55)

  • Page 47: Actions

    6.3.2 Actions 1. Press down to switch between start / stop status. 2. Press key to select working mode. C1=Auto loading, material shortage alarms whenever no material being loaded. (Applicable to SAL- 700G/800G/800G2 models) C2=After auto loading，purge as per set period and times. (Applicable to SAL-330 / 360 models) C3=Motor reverse running for dust separating.
  • Page 48 48(55)
  • Page 49 49(55)

  • Page 50: Sal-900G/900G2 Operation

    6.4 SAL-900G/900G2 Operation Picture 6-3: Control panel(SAL-900G/900G2) Table 6-3：Control panel description (SAL-900G/900G2) Description Function Hopper 1 Hopper 1 is at operation/setting state Hopper 2 Hopper 2 is at operation/setting state Shut off valve Shut off valve is at open/closed state Suction Machine is at suction state Full of material...
  • Page 51 3. Press the key " " again, the lamp of LOAD2 turns red. Then press the key " " to set the loading time of LOAD2. 4. Press the key " " once more, the lamp of GATE turns red. Then press the key "...

  • Page 52: Maintenance

    7. Maintenance 7.1 Hopper Cleaning SMH Cleaning: In order to avoid air-blocking and to get smooth conveying. Clean the filter screen inside of material hopper. Unlock the snap hook on the hopper, remove the hopper cover and take out the filter screen, then clean it. Clean the filter periodically or when the suction force is reduced.

  • Page 53: Main Body Cleaning

    7.2 Main Body Cleaning When machine in use, clean the filter periodically or when the suction force is reduced. Take out the filter from the main body, clean the dust accreted on it to ensure good ventilation of the air and to enhance loading capacity. Filter Inspection and Storage Hopper Cleaning SAL-700G SAL-800G...
  • Page 54 SAL-900G 1. Open the filter barrel cover and take out the filter; blow off the dust with a high pressure air gun from the inside to outside; take down the filter barrel lid and remove the dust in it. 2. Clean the filter. Period: daily 54(55)

  • Page 55: Troubleshooting

    8. Troubleshooting Fault Possible reasons Solutions The main switch and control switch don't Close the main switch and control open or the above two don't connect well. switch and check their connecting. When shortage lasts The microswitch on hopper don't long, and suction Adjust or replace.

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