1. General Description Please read through this operation manual before using and installation to avoid damage of the machine and personal injuries. 1.1 Coding Principle 1.2 Main Features 1) Standard configuration ● Microprocessor for ease of use and has multiple alarm indicators. ●...
1.5 Safety Regulations Please abide by the safety guide when you operate the machine so as to prevent damage of the machine and personal injuries. 1.5.1 Safety Signs and Labels All electrical components should be installed by qualified electricians. Turn off main switch and control switch during repair and maintenance. Warning!High voltage!...
2. Assembly Drawing 2.1 Assembly Drawing (SAL-700G) Remarks: Please refer to material list 2.2 for specific explanation of the Arabic numbers in parts drawing. Picture2-1: Assembly drawing(SAL-700G) 14(55)
2.2 Parts List (SAL-700G) Table 2-1:Parts List (SAL-700G) Component Name Parts number Control box Door lock YW00000600000 Door plate Electric fixing plate Foot pad ∅30*17 YR40301740000 Outer frame assembly Rear plate Inner hexagon column screw M6X65 YW61066500100 Carbon brush motor YM30119625000 Air exhaust pipe Motor fastener...
2.3 Assembly Drawing (SAL-800G/G2) Remarks: Please refer to material list 2.4 for specific explanation of the Arabic numbers in parts drawing. Picture 2-2: Assembly drawing(SAL-800G/G2) 16(55)
2.4 Parts List (SAL-800G/800G2) Table 2-2:Parts List (SAL-800G/800G2) Component Name Parts number Front plate BL20080000920 Control box Cross recessed pan head screw M4×5 YW62040500000 Cross recessed pan head screw M5×10 YW62051000100 Black castor YW03000200000 Bottom plate BL20080000020 High-pressure blower 1HP BM30031000150 High-pressure blower 2HP BM30042000150...
2.5 Assembly Drawing (SAL-900G/G2) Remarks: Please refer to material list 2.6 for specific explanation of the Arabic numbers in parts drawing. Picture 2-3: Assembly drawing(SAL-900G/G2) 18(55)
2.6 Parts List SAL-900G/G2 Table 2-3:Parts List (SAL-900G/900G2) Component Name Parts number Star nut YW09051600000 Filter barrel cover Filter barrel fastener * YR10080000300 Filter* YR50708000100 Cross recessed pan head screw M6×10 YW62061000000 Front board Control box Cross recessed pan head screw M5×10 YW62051000100 Black castor 2’’...
3.3 Electrical Components List (SAL-700G) Table 3-1:Electrical Components List (SAL-700G) * means possible broken parts. ** means easy broken parts and spare backup is suggested.Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.
3.6 Electrical Components List (SAL-800G/800G2) Table 3-2:Electrical Components List (SAL-800G/800G2) * means possible broken parts. ** means easy broken parts and spare backup is suggested.Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.
3.9 Electrical Components List (SAL-900G/900G2) Table 3-3:Electrical Components List (SAL-900G/900G2) * means possible broken parts. ** means easy broken parts and spare backup is suggested.Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.
4. Description Function 4.1 Working Principle SAL-G series are suitable for conveying plastic granules over long distance. Utilizing high efficiency vacuum blower to produce vacuum in material hopper, plastic materials will then be fed into material hopper by air pressure.
Page 30
Picture 4-2: Working principle 2 (SAL-700G/800G/800G2) 1. High-pressure blower 2. Control box 3. Buzzer 4. Material inlet pipe 5. Storage hopper 6. Materials 7. Discharging plate 8. Photosensor switch 9. Air suction inlet Turn on the machine, the high pressure blower(1)starts work, it makes storage hopper (5) generate the vacuum.
5. Installation Layout 5.1 SAL-700G/800G/800G2 Air suction pipe Hopper Drying Air suction inlet SAL-800GE Picture 5-1: Installation layout 1 (SAL-700G/800G/800G2) Notes for Installation and Positioning: 1) Machine just can be mounted in vertical position. Make sure there’s no pipe, fixed structure or other objects above the installing location and around the machine which may block machine’s installation, hit objects or injure human person.
Page 33
Picture 5-2: Installation layout 2 (SAL-700G/800G/800G2) Installation: 1. Place the machine SAL-700G/800G/800G2 at a proper position on the ground, connect the three phase power cord and the earth. 2. Install the material hopper on the top of hopper dryer, and connect the signal to the machine 700G/800G/800G2.
5.2 SAL-900G/900G2 Installation Layout 1 Air suction pipe Air suction pipe Material suction Hopper pipe drying Storage tank Air suction inlet Material suction pipe Picture 5-3: Installation layout 1(SAL-900G/900G2) Notes for Installation and Positioning: 1) Machine just can be mounted in vertical position. Make sure there’s no pipe, fixed structure or other objects above the installing location and around the machine which may block machine’s installation, hit objects or injure human person.
*Optional shut-off valve. It makes no material to remain in the suction material hose, and avoid remaining material be moisture regain. Its working principle: The shut-off valve is linked-do with the sensor hopper, when the hopper is working, the shut-off valve can be open, and it lasts for some time (adjusted time), then it can be closed.
5.4 SAL-900G/900G2 Installation Layout 3 Air suction pipe Material Storage suction pipe tank Air suction pipe Hopper Material drying suction pipe suction inlet Storage tank -900GM Hopper drying Picture 5-5: Installation layout 3 (SAL-900G/900G2) Installation: 1. Place the SAL-900G/900G2 machine at a proper position on the ground, connect the three phase power cord and the earth.
SAL-G. 3. Connect the air inlet of vacuum hopper with steel wire hose separately to corresponding air inlet of SAL-G. Connect the material inlet of storage silo to the material inlet of vacuum hopper.
1. Mount the ACF-1 on coverplate of SAL-G and lock up the screws(There’s two holes on coverplate of SAL-G main machine for installation); 2. Connect the air inlet of SAL-G main machine with steel wire hose to air outlet of ACF-1.
6.1.2 Setting Description Select the mode Press Menu key for 3 seconds, set mode C1, C2, C3, C4. (Please refer to 14.3.2 ) Pin 1, 2 of J1 short circuit can select C1, C2, C4 mode, Pin 2,3 of J1 short circuit can select C1,C3,C4 mode) Parameter Setting Press Menu key, and enter parameter setting.
Page 41
At stand-by mode, press “Down” and “Up” for 3 secs. and enter manual cleaning mode; Hold on to press “Down” and “Up”, it will process cleaing all the time till these two keys loosen. When the circuit board has communication function, there are two parameters as below for selection, the operation: after select the F08, use “Up”...
Page 42
Table 6-1:CS-21 Mosbus Parameter Code Parameters Min Para. Max Para. Default Unit 0x00 bit 0 shutdown 0 start up 1 shutdown bit 1 stand by 1 stand by bit 2 suction 1 suction bit 3 detect shortage time after suction 1 detecting bit 4 Reverse purging 1 purging...
6.2 SAL-800G/800G2 Picture 6-2: Control panel(SAL-800G/800G2) Table 6-2:Control panel description (SAL-800G/800G2) Description Function Power indicator Machine power on Operation indicator Machine run or stop Preparation indicator Suction preparation Suction indicator Material suction Full load indicator Hopper full load Shortage indicator Material shortage Overload indicator Motor alarm...
Notes: 1. When running out of material, the machine will stop and sound the alarm. Turn off the switch, after refilling the material, then re-start. 2. Check suction filter periodically and clean filter screen if necessary. 6.2.1 Parameter List Default Adjusting range Code Status...
6.3.2 Actions 1. Press down to switch between start / stop status. 2. Press key to select working mode. C1=Auto loading, material shortage alarms whenever no material being loaded. (Applicable to SAL- 700G/800G/800G2 models) C2=After auto loading,purge as per set period and times. (Applicable to SAL-330 / 360 models) C3=Motor reverse running for dust separating.
6.4 SAL-900G/900G2 Operation Picture 6-3: Control panel(SAL-900G/900G2) Table 6-3:Control panel description (SAL-900G/900G2) Description Function Hopper 1 Hopper 1 is at operation/setting state Hopper 2 Hopper 2 is at operation/setting state Shut off valve Shut off valve is at open/closed state Suction Machine is at suction state Full of material...
Page 51
3. Press the key " " again, the lamp of LOAD2 turns red. Then press the key " " to set the loading time of LOAD2. 4. Press the key " " once more, the lamp of GATE turns red. Then press the key "...
7. Maintenance 7.1 Hopper Cleaning SMH Cleaning: In order to avoid air-blocking and to get smooth conveying. Clean the filter screen inside of material hopper. Unlock the snap hook on the hopper, remove the hopper cover and take out the filter screen, then clean it. Clean the filter periodically or when the suction force is reduced.
7.2 Main Body Cleaning When machine in use, clean the filter periodically or when the suction force is reduced. Take out the filter from the main body, clean the dust accreted on it to ensure good ventilation of the air and to enhance loading capacity. Filter Inspection and Storage Hopper Cleaning SAL-700G SAL-800G...
Page 54
SAL-900G 1. Open the filter barrel cover and take out the filter; blow off the dust with a high pressure air gun from the inside to outside; take down the filter barrel lid and remove the dust in it. 2. Clean the filter. Period: daily 54(55)
8. Troubleshooting Fault Possible reasons Solutions The main switch and control switch don't Close the main switch and control open or the above two don't connect well. switch and check their connecting. When shortage lasts The microswitch on hopper don't long, and suction Adjust or replace.
Need help?
Do you have a question about the SAL-G and is the answer not in the manual?
Questions and answers