Shini SAL-UG Manual
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Shini SAL-UG Manual

Separate-vacuum hopper loader
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SAL-UG
Separate-vacuum Hopper Loader
Date: Sep. , 2020
Version: Ver.C (English)

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Summary of Contents for Shini SAL-UG

  • Page 1 SAL-UG Separate-vacuum Hopper Loader Date: Sep. , 2020 Version: Ver.C (English)

  • Page 3: Table Of Contents

    Contents General Description ..................6 1.1 Coding Principle ..................7 1.2 Feature ....................7 1.3 Technical Specifications ................. 9 1.3.1 Dimensions ..................9 1.3.2 Specifications ................10 1.3.3 Loading capacity ................. 11 1.4 Safety Regulations ................11 1.4.1 Safety Signs and Labels .............. 11 1.4.2 Signs and Labels .................
  • Page 4 Table 1-1: Hopper Base Size ................10 Chart 1-2: Specifications ................... 10 Picture Index Picture 1-1: SAL-UG Dimensions ................ 9 Picture 1-2: Dimensions of Material Hopper ............9 Picture 1-3: Loading Capacity ................11 Picture 2-1: Working Principle ................13 Picture 3-1: Installation Elements ..............
  • Page 5 5(33)

  • Page 6: General Description

    Read this manual carefully before operation to prevent damage of the machine or personal injuries. SAL-UG series separate-vacuum hopper loader are based on the established design and now feature more attractive appearance, better performance, and improved ease of operation. The whole range comprises of seven models equipped with vacuum blower from 1 to 15 HP.

  • Page 7: Coding Principle

    SAL-10HP-UG/UGP(-D) has auto cleaning function without shutdown that can prolong its working time. ● The series of SAL-UG/UGP models are equipped with vacuum breaking valve to protect the protector; ● SAL-UG series is equipped with Euro stainless steel hopper to ensure no materials contamination. 7(33)
  • Page 8 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 9: Technical Specifications

    1.3 Technical Specifications 1.3.1 Dimensions 5HP(Main Unit) 10HP(Main Unit) 20HP(Main Unit) Picture 1-1: SAL-UG Dimensions 6U-24U 36U-96U Picture 1-2: Dimensions of Material Hopper 9(33)

  • Page 10: Specifications

    Table 1-1: Hopper Base Size Model L(mm) L1(mm) d(mm) R(mm) R6.5 SVH-24L 1.3.2 Specifications Chart 1-2: Specifications Main Unit Hopper Receiver Loading Loading Motor Dimensions Hopper Dimensions Suction Pipe Dia. Capacity Weight Recommended Weight Model Ver. Power (kW) (mm) Capacity (mm) Pipe Dia.

  • Page 11: Loading Capacity

    1.3.3 Loading capacity Picture 1-3: Loading Capacity 1.4 Safety Regulations Strictly abide by the following safety regulations to prevent damage of the machine or personal injuries. 1.4.1 Safety Signs and Labels All the electrical components should be installed by professional technicians.

  • Page 12: Signs And Labels

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 13: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle 2.1 Main Functions SAL-UG series "Euro" Separate-vacuum hopper Loaders are suitable for conveying plastic granules over long distance. Utilizing high efficiency vacuum blower to produce vacuum in material hopper, plastic materials will then be fed into material hopper by outside pressure.
  • Page 14 hopper are discharged into the hopper (12) via the material input pipe (12) due to air pressure difference. After the suction is completed, the materials will drop due to the gravity. If there’s no material sucked or shortage happens three times, the alarm light (9) on the control box (10) will light up to alarm.

  • Page 15: Installation And Debugging

    3. Installation and Debugging This series of models only could be applied in working environment with good ventilation. Read this chapter carefully before installation of the machine. Install the machine by following steps. Power supply should be fixed by qualified technicians! 3.1 Install the Machine on the Dryer 3.1.1 Installation Elements Picture 3-1: Installation Elements...

  • Page 16: Power Supply

    3.1.3 Power Supply Make sure that the power supply conforms to required specifications before installation. SAL-UG (E) Series should be connected with 3Φ 400V 50Hz Power supply or other specifications if required. Note: Make sure main switch is turned off before you connect the power.

  • Page 17: Application And Operation

    4. Application and Operation 4.1 Control panel description Pic.4-1：Description of operation panel keys 17(33)
  • Page 18 Graphical Interpretation ON/OFF MENU DOWN FULL MAT.LIGHT BLENDING MAT.SHUT-OFF SHORTAGE ALARM COMMUNICATION FILTER MESH CLEAN 18(33)

  • Page 19: Parameter Setting

    4.2 Parameter Setting In OFF mode，Press , and enter parameter setting. Press to select parameter，press enter setting. Press modify parameters，press Confirm revision. E.g：set “Suction time setting” 15S In OFF mode，Press and enter parameter setting. Press key to select the function code F.01, and press key to enter.
  • Page 20 Mixing proportion Start at the same time with the suction action, and set the mixing proportion. F.03 0-100% Not start Time calculation method: suction time * [F.03]% Set 0 as not start. Mixing mode The number of layers of mixing action when it starts mixing. For example: the suction time is 20sec, the mixing proportion is 10%, the number of layers is 2, and then the mixing action is 9s—1s ----9s---1s...
  • Page 21 Shortage metering alarm Set the number of times that the material doesn’t fall into the hopper, and it should alarm after several times of this error occurs. Alarm cleaning mode: F.10 1-9 times 1.The alarm will dismiss when it feeds the materials again. 2.

  • Page 22: Communication Parameter Setting

    4.2.2 Communication Parameter Setting Press key and key together for 3 secs. to enter parameter setting screen. Parameters Code Functional Description Preset Range value F.30 Comm. address 1-99 Baud rate F.31 0---19200 1---9600 2---4800 Odd-even check F.32 0---No test 1--- Odd parity 2--- Even parity 4.3 Alarm Procedure Mixer controller, alarm state and troubling method.

  • Page 23: Operation Procedure

    4.4.1 Operation Procedure Parameters Action Corresponding Panel Code Factory Description Parameter Range Setting 0-99 secs. Filter screen cleaning F.06 3 secs. 0-99 secs. Waiting for motor stop F.12 3 secs. Absoring the materials 5-127 secs. (vacuum breaking valve F.01 15 secs. action) Absoring masterbatch F.03...

  • Page 24: Data Resetting

    4.4.2 Data Resetting ① Turn off the machine plate power ② Short circuit the two terminals of J2 ③ Turn on the machine plate power ③ Remove the short circuit of J2’s two terminals after three secs. ⑤ Completed Notes: All parameter settings will be reset to factory settings. Please use this function carefully.

  • Page 25: Communication Address（Protocol Modbus-Rtu

    4.5 Communication Address（protocol modbus-RTU） Address Reading (keeping Max. Default Min. Parameters Unit deposit Parameter Value Writing Value zone） (decimal Current action bit 0 shutdown bit 1 standby bit 2 absorb materials bit 3 wait for material discharge bit 4 cleaning the screen bit 5 wait for motor stopping bit 6 screen blocking alarm bit 7 shortage alarm...
  • Page 26 bit 6 alarm output 1 output output bit7~bit15 undefined Current action bit 0 shutdown bit 1 standby bit 2 absorbing materials bit 3 waiting for material discharge bit 4 clean the filter screen bit 5 wait for motor stop bit 6 filter blocking alarm bit 7 shortage alarm bit8~bit15 undefined Startup &...
  • Page 27 Screen cleaning setting time before suction Screen cleaning setting time after suction Discharge checking time Material shortage counting times alarm Mat. Material shortage counting shorta times stop alarm countin Standby time after motor running Buzzer alarm type Motor working time record Full mat.
  • Page 28 0 no bit 5 spraying valve output 1 output output bit 6 alarm output 0 no 1 output output bit7~bit15 undefined alarm state bit 0 shortage alarm bit 1 mat. shortage stop alarm bit 2 filter blocking alarm bit 3~bit 15 undefined The number of mixing layers layer Action mode...

  • Page 29: Trouble-Shooting

    5. Trouble-shooting Failures Possible reasons Solutions 1. Turn on main switch and control 1. Main power switch or control switch and make sure they are well switch is off or poorly connected. Motor does not work connected. long after material 2.

  • Page 30: Maintenance And Repair

    6. Maintenance and Repair Note: All the repkair work should be done by professionals in order to prevent personal injuries and damage of the machine. 6.1 Material Hopper Clean material hopper periodically or when you find conveying capacity reduced. Please loose the spring clips, take down the hopper lid, and take out filter screen.

  • Page 31: Main Body

    6.2 Main Body Take out the air filter to make it clean periodically or when you find conveying capacity reduced. Always keep smooth air flow through air filter to maintain good conveying capacity. Cleaning steps: 1) Loosen spring clips of filter cover and butterfly screws, and take out the filter.

  • Page 32: Reed Switch, Photoelectric Switch

    6.4 Reed Switch, Photoelectric Switch Reed switch When the indicator of the reed switch doesn't work, check the switch contact and replace with a new one if it doesn't work well. 1) Unscrew the outer box of the sensor. 2) Adjust the depth or move position the sensor inserted into the box, the indicator lamp lights means that magnetism has been detected and the swith is well worked.

  • Page 33: Maintenance Schedule

    6.7 Maintenance Schedule 6.7.1 About the Machine Model Manufacture date Ф Voltage Frequency Power 6.7.2 Installation & Inspection Check if the takeover pipe has been correctly connected. Check if that pipe is locked up by clips. Check if mounting base is locked tightly. Electrical Installation Voltage: Fuse melting current: One-phase: A...

This manual is also suitable for:

Sal-5hp-ugSal-5hp-ug-dSal-10hp-ugSal-10hp-ug-dSal-20hp-ug-d

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