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Summary of Contents for Shini SAL-UG122 Series
- Page 1 SAL-UG122 Series "One-to-Two" Separate Hopper Loader Date: Feb ., 2023 Version: Ver.E (English)
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Page 2: Table Of Contents
Contents General Description ................... 4 1.1 Coding Principle ..................5 1.2 Feature ....................5 1.3 Loading Capacity .................. 7 1.4 Safety Regulations ................7 1.4.1 Safety Signs and Labels .............. 7 1.4.2 Signs and Labels ................. 8 1.5 Exemption Clause ................. 8 Structure Characteristics and Working Principle ........ - Page 3 6.2 Main Body ................... 21 6.3 Reed Switch, Photoelectric Switch............21 6.4 Weekly Checking ................21 6.5 Monthly Checking ................22 6.6 Maintenance Schedule ............... 22 6.6.1 About the Machine ..............22 6.6.2 Installation & Inspection ............22 6.6.3 Daily Checking ................22 6.6.4 Weekly Checking ...............
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Page 4: General Description
1. General Description Read this manual carefully before operation to prevent damage of the machine or personal injuries. "One-to-Two" Separate hopper loaders are designed and developed on the basis of original European separate-vacuum hopper loader. They have more functions, and are easy to operate and convenient to install. Collocated with two European vacuum hopper receivers SHR-U-S, it is suitable for conveying materials of two dehumidifying dryers (such as two-in-one SDD). -
Page 5: Coding Principle
The series of SAL-UG122 models adopt LCD display + microcomputer controller to ensure intuitive display and easy operation. l The controller of SAL-UG122 series models has independent shut-off output function that can directly control the shut-off valve SBU. l SAL-UG122 series are equipped with RS485 interface and acoustooptic alrm light. - Page 6 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.
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Page 7: Loading Capacity
Loading Capacity Picture 1-1: Loading Capacity 1.4 Safety Regulations Strictly abide by the following safety regulations to prevent damage of the machine or personal injuries. 1.4.1 Safety Signs and Labels All the electrical components should be installed by professional technicians. Turn off the main switch and control switch during maintenance or repair. -
Page 8: Signs And Labels
Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using. -
Page 9: Structure Characteristics And Working Principle
2. Structure Characteristics and Working Principle 2.1 Main Functions SAL-UG "Euro" separate-vacuum hopper loaders are applicable to convey plastic granule. Its principle is to make use of motor generated vacuum to form a pressure gap and to convey plastic material by this way. 2.1.1 Working Principle Diaphragm Diaphragm... -
Page 10: Installation And Debugging
3. Installation and Debugging This series of models can only be used in well-ventilated working environment. Read this chapter carefully before installation of the machine. Install the machine by following steps. Power supply should be fixed by qualified technicians! 3.1 Installation and Positioning Notices for installation：... -
Page 11: Power Connection
3.2 Power Connection 1) Make sure the voltage and frequency of the power source comply with those indicated on the manufacturer nameplate that attached to the machine. 2) Power cable and earth connection should conform to your local regulations. 3) Use independent electrical wires and power switch. Diameter of electrical wire should not be less than those used in the control box. -
Page 12: Operation
4. Operation 4.1 Panel Description Picture 4-1: Control Panel Table 4-1: Press Botton Description Symbol Name Meaning Description Startup ON/OFF Start/stop the machine /shutdown MENU Menu Enter or exit parameter setting Modify or confirm machine Setting parameters Move the menus down, and DOWN Down key reduce the value... -
Page 13: Suction Time Setting
After powering on, press the<ON/OFF>button to start the machine and the loader starts working, and press the<ON/OFF>button again to stop the machine; 4.2.2 Suction Time Setting For example, when setting the suction time to 15s in the OFF state, long press the <MENU>key for 5S, and select "individual parameters". -
Page 14: Common Parameters (Entire Machine)
After the hopper started, it can work normally only after the Preparation time 0-99S preparation time. Suction time the time that suction valve works 0-999S Shut-off time the time that shut-off valve works 0-99S Screen cleaning the time that spraying valve works 0-99S time Set it to 0: not clean the screen after suction... -
Page 15: Language Setting
Factory Range Default Shortage times Set the number of times for no materials discharged to the 0-99S count alarm hopper, and the times before giving alarm Vacuum breaking The action time of the vacuum breaking valve 0-999S time Host unit screen The times it repeatly starts the suction before each screen 0-99 3 times... -
Page 16: Communication Address（Protocol Modbus-Rtu
Default Names Range Value Comm. address communication address 1-99 Baud rate 4800 9600 19600 9600 Parity bit parity odd even parity None Stop bit 1 bit 2 bits 4.4 Communication Address（Protocol Modbus-RTU） Table 4-7: Communication Address (Protocol Modbus-RTU)Parameters Address (Keep the Reading deposit Default... - Page 17 bit 1 suction 2 0 no output 1 output bit 2 suction 3 0 no output 1 output bit 3 suction 4 0 no output 1 output Bit4~bit16 undefined output action bit 0 hopper 1 shortage 0 no output 1 output bit 1 hopper 2 shortage 0 no output 1 output...
- Page 18 before 0 after 0 select to clean the screen suction suction waiting time before secs. screen cleaning waiting time after secs. screen cleaning screen cleaning time secs. screen cleaning start time secs. screen cleaning close secs. time motor delay time secs.
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Page 19: Trouble-Shooting
5. Trouble-shooting Failures Possible Causes Troubleshooting Power disconnected. Power on. Main power switch damaged. Replace the main power switch Power cable fault. Check the power circuit The controller doesn’t work or Check the cause of the tripping the panel is not on after Control circuit breaker tripped. -
Page 20: Maintenance And Repair
6. Maintenance and Repair Note: All the repairs work should be done by professionals in order to prevent personal injuries and damage of the machine. First, pull out the spraying air pipe, open the filter lid, take out the filter, and use a high-pressure air gun to blow the dust on the filter from inside to outside. -
Page 21: Material Hopper
6.1 Material Hopper Clean material hopper periodically or when you find conveying capacity reduced. Please loose the spring clips, take down the hopper lid, and take out filter screen. Remove all the dusts and fines on filter screen and inside of material hopper. -
Page 22: Monthly Checking
3) Check if conveying hose connections at material inlet are loose or not, and if the seal ring is sealed up. Note: Cut off power supply when you check electrical wires. 6.5 Monthly Checking 1) Check if the clips of hopper lid are loose or not. 2) Check if the stopping flap is out of shape. -
Page 23: Monthly Checking
6.6.5 Monthly Checking Check the spring lock on the hopper cover is loosed or not. Check the reversal stop piece is deformed or not. Check the function of the magnetic proximity switch. 23(23)
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