Shini SAL-330 Manual
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Shini SAL-330 Manual

Self-contained hopper loader
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SAL-330/360
Self-contained Hopper Loader
Date: Jan, 2016
Version: Ver.B

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Summary of Contents for Shini SAL-330

  • Page 1 SAL-330/360 Self-contained Hopper Loader Date: Jan, 2016 Version: Ver.B...

  • Page 3: Table Of Contents

    4.4.1 AC Contactor ................24 Installation and Debugging ................ 25 5.1 Installation of SAL-330 / 360 ..............25 5.1.1 Installation Methods of SAL-330 / 360 ......... 25 5.1.2 Installation Methods of SAL-330/360 Optional Collective Hopper SCH-6L....................26 5.1.3 Installation Methods of SAL-330/360 Optional Proportional Valve SPV-U ....................
  • Page 4 6.2.2 Actions ..................32 6.2.3 Parameter List ................35 6.2.4 Other Settings ................35 Troubleshooting ..................36 7.1 Troubleshooting for SAL-330/360 Series ..........36 Maintenance and Repair ................37 8.1 Filter Screen ................... 37 8.1.1 Service Life of Product Key Part ..........38 8.2 Hopper ....................
  • Page 5 Picture 2-1：Working principle of SAL-330/360 ..........13 Picture 3-1：Assembly drawing (SAL-330) ............15 Picture 3-2：Assembly drawing (SAL-360) ............18 Picture 4-1：Electrical diagram ................ 21 Picture 4-2：Electrical components layout and terminal connection diagram .. 22 Picture 4-3：Contactor ..................24 Picture 5-1：Installation methods of SAL-330/360 ........... 25 Picture 5-2：Installation method of optional SCH-6L........
  • Page 6 6(40)

  • Page 7: General Description

    Please read through this operation manual before using and installation to avoid damage of the machine and personal injuries. The SAL-330/360 series use a high-speed motor in this lightweight and compact unit. With superior suction power and easy installation. It is particularly suitable for conveying new materials.
  • Page 8 Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 9: Technical Specifications

    1.3 Technical Specifications 1.3.1 External Dimensions SAL-330/360 Picture 1-1：External dimensions 1.3.2 Mounting Base Specifications SAL-330/360 Picture 1-2：Mounting base specifications 9(40)

  • Page 10: Loading Capacity

    1.3.3 Loading Capacity Picture 1-3：Loading capacity 1.3.4 Specification List Table 1-1: Specification list Model SAL-330 SAL-360 Ver. Motor Type Carbon brush Carbon brush MotorPower(kW)(50 / 60Hz) 1.15 1.15 Conveying Pipe Dia.(Inch) Conveying Capacity (kg / hr, 50Hz) Hopper Capacity (L) Input Voltage 1Φ,230V,50Hz...

  • Page 11: Safety Regulations

    1.4 Safety Regulations Please abide by the safety guide when you operate the machine so as to prevent damage of the machine and personal injuries. Attention! All electrical components should be installed by qualified electricians. Turn off main switch and control switch during repair and maintenance. Warning! High voltage! This mark is attached on the cover of the control box.

  • Page 12: Exemption Clause

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the manual prior to machine using.

  • Page 13: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle 2.1 Working Principle SAL-330/360 series are suitable for conveying plastic granules. The blower makes vacuum of material hopper by drawing the air out. Materials will then be sent into material hopper. Picture 2-1：Working principle of SAL-330/360 1.
  • Page 14 materials from the storage bucket, the alarm light (8) in the control box (7) will be blinking to indicate that the materials are not enough. 14(40)

  • Page 15: Assembly Drawing

    3. Assembly Drawing 3.1 Assembly Drawing (SAL-330) Remarks: Please refer to material list 11.2 for specific explanation of the Arabic numbers in parts drawing. Picture 3-1：Assembly drawing (SAL-330) 15(40)

  • Page 16: Parts List（Sal-330

    3.2 Parts List（SAL-330） Table 3-1: Parts list(SL-330) Past Name Part NO. Cross socket head cap screw M5×20 YW62041200000 Discharging port BL20333600020 Base fastener YR10000000600 Counter weight hammer YW20602100000 Set screw M5×5 YW68005500000 Ejector pin assembly BH10000600050 Cross socket head cap screw M4×10...
  • Page 17 Storage hopper E-rings 5 YW66000300000 Iron rod BH11061400010 Material discharging plate assembly BH90601200050 Air vent window YR40002400000 Cross socket head cap screw M6×10 YW62061000000 Square base BA10040000210 Motor fastener(lower) ** YR10135500000 Carbon brush blower** YM30965600000 Motor fastener(upper) ** YP62141200000 Motor fixing plate BL21000300420 Flat washer 6 YW66061300000...

  • Page 18: Assembly Drawing (Sal-360)

    3.3 Assembly Drawing (SAL-360) Remarks: Please refer to material list 11.4 for specific explanation of the Arabic numbers in parts drawing. Picture 3-2：Assembly drawing (SAL-360) 18(40)

  • Page 19: Parts List（Sal-360

    3.4 Parts List（SAL-360） Table 3-2: Parts list(SL-360) Past Name Part NO. Cross socket head cap screw M5×20 YW62041200000 Discharging port BL20333600020 Base fastener YR10000000600 Counter weight hammer YW20602100000 Set screw M5×5 YW68005500000 Ejector pin assembly BH10000600050 Cross socket head cap screw M4×10 YW63041000000 Microswitch YE14511200000...
  • Page 20 Carbon brush motor ** YM30965600000 Motor fastener(upper) ** YP62141200000 Motor fixing plate BL21000300420 Flat washer 6 YW66061300000 Spring washer 6 YW65006000000 Inner hexagon column screw M6×90 YW61069000100 Locknut M6 YW64000600200 Cover BR40036000010 L120 aluminum square handle BW20012000040 Inner hexagon column screw M6×20 YW61062000200 L-type thread connector YW80081400100...

  • Page 21: Electrical Circuit Diagram

    4. Electrical Circuit Diagram 4.1 Electrical Diagram Picture 4-1：Electrical diagram 21(40)

  • Page 22: Electrical Components Layout And Terminal Connection Diagram

    4.2 Electrical Components Layout and Terminal Connection Diagram Picture 4-2：Electrical components layout and terminal connection diagram 22(40)

  • Page 23: Electrical Components List

    4.3 Electrical Components List Table 4-1: Electrical components list Symbol Parts Name Specification Part No. FU1 U2 Fuse base YE41142000000 Fuse** YE46010000100 Contactors** 220VAC 50/60Hz YE00601621000 Alarm light 220VAC 50/60Hz YE83305100200 Buzzer 220VAC 50/60Hz YE84003500000 Circuit board** 220VAC 50/60Hz YE80122000000 Control switch 250V 10A YE10030300000...

  • Page 24: Main Electrical Components Description

    4.4 Main Electrical Components Description 4.4.1 AC Contactor It is mainly used to connect and disconnect power supply Picture 4-3：Contactor A1-A2: Contactor coil 21-22: Contact 21-2. 3-4. 5-6: Main contact 24(40)

  • Page 25: Installation And Debugging

    Machine Installation Install the whole suction machine (SAL-330 / 360) onto the hopper dryer (see the picture above), fix the four fixation holes in the mounting base. Connect one...

  • Page 26: Installation Methods Of Sal-330/360 Optional Collective Hopper Sch-6L

    Please make sure that the main power is shut off when you connect the machine with power supply! 5.1.2 Installation Methods of SAL-330/360 Optional Collective Hopper SCH-6L Picture 5-2：Installation method of optional SCH-6L Machine Installation Mount SCH-6L at the material inlet of molding machine, point it to the mounting holes and lock up with screws.

  • Page 27: Installation Methods Of Sal-330/360 Optional Proportional Valve Spv-U

    Installation Methods of SAL-330/360 Optional Proportional Valve SPV-U Picture 5-3：Installation method of optional SPV-U Machine Installation Mount SPV-U at material inlet of SAL-330/360, connect two material inlets of SPV-U to two feeding pipes respectively, insert another end of the feeding pipes in the hoppers.

  • Page 28: Installation Space

    5.2 Installation Space During installation of the machine, keep at least 1m installation space around the machine as shown by the picture. Do not install the machine in a position crowded with other objects. This would cause inconvenience to operation, maintenance and repair. Do not sit on the machine.

  • Page 29: Application And Operation

    6. Application and Operation Picture 6-1：Control panel Table 6-1: Control panel description Description Function Power indicator Machine power on Operation indicator Machine run or stop Preparation indicator Suction preparation Suction indicator Material suction Full load indicator Hopper full load Shortage indicator Material shortage Overload indicator Motor alarm...

  • Page 30: Control Panel

    6.1 Control Panel 1. Press to set a proper conveying time of material. For commonly used materials, set the conveying time as 20 seconds. 2. Press to make the machine start loading material. Press again to stop working of the machine. The machine will stop working and sound the alarm at the time of material shortage.

  • Page 31: Function Setup

    6.2 Function Setup 6.2.1 Setup 31(40)

  • Page 32: Actions

    Applicable to SAL-700G / 800G material being loaded. models After auto loading， purge as per set period and times. Applicable to SAL-330 / 360 models Motor reverse running for dust separating. Applicable to SAL-430 / 460 models Auto loading, material shortage alarms after three Applicable to SAL-700G / 800G time no material being loaded.
  • Page 33 33(40)
  • Page 34 34(40)

  • Page 35: Parameter List

    6.2.3 Parameter List Default Adjusting Code Status Mode Value Range Necessary spray washing times every 3times 1~10 times several times for operation Necessary cleaning times for reverse 3 times 1~10 times running every several times of operation Motor reverse running time 10sec 5~30 sec Alarm detecting time...

  • Page 36: Troubleshooting

    7. Troubleshooting 7.1 Troubleshooting for SAL-330/360 Series Failures Possible Causes Solutions Did not turn on main power or Turn on main power switch and control switch or poor connection of the control switch and make sure switches they keep good contact.

  • Page 37: Maintenance And Repair

    8.1 Filter Screen 1) For SAL-330/360 series, filter screens are fitted. They need to be cleaned periodically or at the time when conveying capacity of the machine decreases. Loosen the clips or screws at the hopper lid, take down the hopper lid and take the filter screen out.

  • Page 38: Service Life Of Product Key Part

    8.1.1 Service Life of Product Key Part Name of the Parts Service Life Motor Above 5 years Contactor Above 100,000 act 8.2 Hopper 1) Loose the snap hook, and take out hopper cover. 2) Use high pressure air to blow away all the material remains. 3) Re-fix the hopper cover and fasten the snap hook.

  • Page 39: Blower

    8.4 Blower 1) Clear the blower from inside out regularly. If there are too much dirts accumulated on the blower, the function of the blower will be affected, such as temperature rising, reduced air volume, higher noise level and vibration. All the above factors are liable to cause mechanical problems.

  • Page 40: Maintenance Schedule

    8.5 Maintenance Schedule 8.5.1 About the Machine Model: Manufacturing date: Voltage: V Frequency: Hz Total power: Ф 8.5.2 Check after Installation Check that the conveying hose is correctly connected. Check that the conveying hose is tightly connected. Check that the mounting base is tightly fixed. Electrical Specifications Voltage: Fuse burnt current: One phase...

This manual is also suitable for:

Sal-360

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