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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
Operating tools in when operating or observing machinery to these areas greatly increases risk of acci- reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses dents and injury. are not approved safety glasses. Model T27139 (Mfd. Since 3/16)
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FORCING TOOLS. Use right tool for job, forming the intended operation, stop and do not force it. It will do job safer and using the machine! Contact our Technical better at rate for which it was designed. Support at (570) 546-9663. Model T27139 (Mfd. Since 3/16)
Always consider safety first, as it applies to your individual working conditions. Use this and other tools with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results. Model T27139 (Mfd. Since 3/16)
SECTION 2: INTRODUCTION Tool Description Contact Info The Model T27139 Laminate Trim Router We stand behind our machines! If you comes equipped with a plunge base and have questions or need help, contact us a fixed base to accommodate the wid- with the information below.
Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. Figure 1. T27139 component identification. A. Straight-Guide Holder B. Clamping Lever To reduce your risk of C. Guide Channel serious injury, read this D.
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MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL T27139 LAMINATE TRIM ROUTER WITH PLUNGE BASE Product Dimensions: Weight.................................. 7 lbs. Width (side-to-side) x Depth (front-to-back) x Height.............. 8-3/4 x 4-1/4 x 9-1/2 in.
The following are needed to complete the ency, replacements can be obtained at setup process: your local hardware store. Description • Safety Glasses (per person) ....1 • Solvent/Cleaner ......... 1 • Shop Rags ......... 1 • Collet Wrench ........1 Model T27139 (Mfd. Since 3/16)
— Thumb Screw ........1 list, carefully check around/inside the tool and packaging materials. Often, these items get lost in pack- aging materials while unpacking or they are pre-installed at the factory. Figure 2. T27139 inventory. Model T27139 (Mfd. Since 3/16)
To attach dust collector/shop vacuum: 1. Place dust shield/port alignment pin into fixed base. The Model T27139 router is supplied with a plunge base, a fixed base, a straight trim- 2. Seat dust shield/port so thumb screw mer guide, and a curved trimmer guide.
2. Grasp molded plug and pull it com- run smoothly and without unusual pletely out of receptacle. Do not pull by problems or noises. cord as this may damage wires inside. Figure 6. Disconnecting power. Model T27139 (Mfd. Since 3/16)
6. Tighten plunge locking lever. 11). Cutting against grain chips wood 7. Push depth-stop quick-release button, rather than cutting it, making a rougher surface with more “chip out.” and lower depth stop until it touches three position stop block. Model T27139 (Mfd. Since 3/16)
3. Firmly grasp router (fixed base) or handles (plunge base) and turn router switch ON (I). — If using plunge base, slowly push down on router handles to initiate cut. Model T27139 (Mfd. Since 3/16)
5. Repeat Steps 1–4 until cut is correct. 5. Repeat Steps 1–4 until cut is correct height and depth. Model T27139 (Mfd. Since 3/16)
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4. Adjust router bit to desired depth. 5. Lift router above surface, turn it ON, and then carefully lower it into workpiece. Figure 14. Example of routing a slot. 6. Rotate router in a clockwise direction, using nail as pivot point. Model T27139 (Mfd. Since 3/16)
To reduce this following router bit sets are a very small risk, only install accessories recom- portion of what Grizzly carries. For the lat- mended for this tool by Grizzly. est models and pricing, check our website, www.grizzly.com, our catalog, or call...
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Filled with clear diagrams and instructions, this pocket-sized, durable manual is ideal for quick reference in the workshop. H4978 H4979 Figure 19. Hearing Protection. Figure 20. The Missing Shop Manual: Router. www.grizzly.com 1-800-523-4777 order online at or call Model T27139 (Mfd. Since 3/16)
2. Replace motor brushes and re-install the electrical components of this router are caps. not user serviceable. Contact our Technical Support at (570) 546-9663 for any repair work that requires opening the motor housing and for replace- ment parts. Model T27139 (Mfd. Since 3/16)
3. Motor mount loose/broken. 3. Tighten/replace. 4. Tool incorrectly mounted. 4. Re-install router motor into base. 5. Motor bearings at fault. 5. Test by rotating shaft; grind- ing/loose shaft requires bearing replacement. Model T27139 (Mfd. Since 3/16)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. Model T27139 (Mfd. Since 3/16)
BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com. 16V2 50-6 49-2 49-1 50-5 50-4 49-8 50-2 49-3 49-4 49-5 49-7 50-1 50-3 49-6 Model T27139 (Mfd. Since 3/16)
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COLLET CONE 1/4" PT27139052 DUST SHIELD KNOB M4-.7 X 20 PT27139034 COLLET NUT 5/8-20 PT27139053 MACHINE ID LABEL PT27139035 THUMB SCREW M6-1 X 25 PT27139054 SAFETY WARNING LABEL PT27139036 LOCK WASHER 6MM PT27139055 QR CODE LABEL Model T27139 (Mfd. Since 3/16)
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Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par- ticular purpose, are hereby limited to the duration of this written warranty.
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