Danfoss Turbocor TTS Series Service Manual page 5

Twin-turbine centrifugal series compressors
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List of Tables
Table 2-1 Compressor Fluid Paths ...............................................................................................................................................................................................................................31
Table 3-1 Exterior Connection Torque Specifications ......................................................................................................................................................................................45
Table 4-1 Compressor Components (Covers On) ..................................................................................................................................................................................................51
Table 4-2 Compressor Components Service Side (Excludes TTH/TGH Compressors) .............................................................................................................................52
Table 4-3 Compressor Components Service Side (TTH/TGH Only) ................................................................................................................................................................53
Table 4-4 Compressor Components Capacitor Side (Excludes TTH/TGH) ....................................................................................................................................................54
Table 4-5 Compressor Components Capacitor Side (TTH/TGH Only) ............................................................................................................................................................55
Table 4-6 Compressor Cover Torque Specifications .............................................................................................................................................................................................60
Table 4-7 Cooling Adapter Torque Specifications .................................................................................................................................................................................................62
Table 4-8 CIM Ports and Jumpers ................................................................................................................................................................................................................................63
Table 4-9 Compressor Controller Cable Harness Torque Specifications .......................................................................................................................................................72
Table 4-10 Solenoid Coil Resistance Ranges ...........................................................................................................................................................................................................73
Table 4-11 Solenoid Torque Specifications ..............................................................................................................................................................................................................76
Table 4-12 Interstage Pipe Torque Specifications .................................................................................................................................................................................................78
Table 4-13 Compressor Housing End Cap Torque Specifications ....................................................................................................................................................................79
Table 4-14 IGV Components .........................................................................................................................................................................................................................................80
Table 4-15 IGV Feedthrough Wiring Order ..............................................................................................................................................................................................................84
Table 4-16 IGV Feedthrough Pin to Wire Reference .............................................................................................................................................................................................90
Table 4-17 IGV Torque Specifications.........................................................................................................................................................................................................................92
Table 4-18 Mains Plate Torque Specifications.........................................................................................................................................................................................................95
Table 4-19 Expected AC Voltage Range ....................................................................................................................................................................................................................98
Table 4-20 Terminal Block Torque Specifications ................................................................................................................................................................................................103
Table 4-21 AC Bus Bar Torque Specifications ........................................................................................................................................................................................................105
Table 4-22 Terminal Block Fuse Torque Specifications ......................................................................................................................................................................................107
Table 4-23 Closed-Top Soft Start Connection Identification ...........................................................................................................................................................................108
Table 4-24 Open-Top Soft Start Connection Identification .............................................................................................................................................................................109
Table 4-25 Soft Start Fuse Details .............................................................................................................................................................................................................................112
Table 4-26 Soft Start Torque Specifications ...........................................................................................................................................................................................................119
Table 4-27 SCR DC Bus Bar Torque Specifications ...............................................................................................................................................................................................121
Table 4-28 Soft Start AC/DC Harness Torque Specifications ...........................................................................................................................................................................133
Table 4-29 SCR Diode Values ......................................................................................................................................................................................................................................137
Table 4-30 SCR Gate Resistance Ranges .................................................................................................................................................................................................................137
Table 4-31 SCR Temperature Sensor Torque Specifications ............................................................................................................................................................................141
Table 4-32 SCR Torque Specifications ......................................................................................................................................................................................................................149
Table 4-33 SCR Cooling Manifold Torque Specifications. .................................................................................................................................................................................155
Table 4-34 DC Capacitor Bus Bar Assembly Torque Specifications ...............................................................................................................................................................164
Table 4-35 Inverter Cable Harness Torque Specifications ................................................................................................................................................................................168
Table 4-36 Spring Identification Table .....................................................................................................................................................................................................................189
Table 4-37 Inverter Torque Specifications ..............................................................................................................................................................................................................190
Table 4-38 Motor Assembly Torque Specifications .............................................................................................................................................................................................200
Table 4-39 DC-DC Torque Specifications ................................................................................................................................................................................................................206
Table 4-40 Backplane Connections ..........................................................................................................................................................................................................................208
Table 4-41 Backplane Test Points ..............................................................................................................................................................................................................................209
Table 4-42 Backplane LED Locations .......................................................................................................................................................................................................................210
Table 4-43 Backplane Test Point Values ..................................................................................................................................................................................................................211
Table 4-44 Backplane Torque Specifications .........................................................................................................................................................................................................212
Table 4-45 PWM Torque Specifications ...................................................................................................................................................................................................................222
Table 4-46 Magnetic Bearing Coil Resistance Values .........................................................................................................................................................................................224
Table 4-47 Bearing Amperage Nominal Ranges ..................................................................................................................................................................................................225
Table 4-48 Magnetic Bearing Torque Specifications ..........................................................................................................................................................................................228
Table 4-49 Bearing Sensor Coil Resistance ............................................................................................................................................................................................................229
Table 4-50 Bearing Sensor Torque Specifications ...............................................................................................................................................................................................231
Table 4-51 Cavity Sensor Torque Specifications ..................................................................................................................................................................................................233
Table 4-52 Pressure/Temperature Sensor Torque Specifications...................................................................................................................................................................237
Table 5-1 Alarm Types ...................................................................................................................................................................................................................................................241
Table 5-2 Compressor Fault Types ............................................................................................................................................................................................................................241
Table 5-3 Compressor Status 2 Faults ......................................................................................................................................................................................................................242
Table 5-4 Motor Fault Types ........................................................................................................................................................................................................................................243
Table 5-5 Bearing Fault Types .....................................................................................................................................................................................................................................243
Table 5-6 Compressor Status ......................................................................................................................................................................................................................................245
Table 5-7 Compressor Status 2 Faults ......................................................................................................................................................................................................................247
Table 5-8 Motor Status ..................................................................................................................................................................................................................................................248
Table 5-9 Bearing Status ...............................................................................................................................................................................................................................................250
Table 6-1 Preventative Maintenance Tasks ............................................................................................................................................................................................................263
Table 6-2 SCR Fastener Torque Specifications ......................................................................................................................................................................................................267
Table A-1 Acronyms/Terms .........................................................................................................................................................................................................................................269
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M-SV-001-EN Rev. G

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