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OWNERS MANUAL
INSTALLATION AND OPERATION MANUAL
60706-200

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Summary of Contents for Winco REDI POWER RP 55

  • Page 1 OWNERS MANUAL INSTALLATION AND OPERATION MANUAL 60706-200...
  • Page 2: Table Of Contents

    USING THIS MANUAL COOLANT REQUIREMENTS BATTERY CONNECTIONS CONTROL PANEL LAYOUT & DESCRIPTION Congratulations on your choice of a Winco generator set. DGC-2020 ENGINE CONTROL You have selected a high-quality, precision-engineered FRONT PANEL DESCRIPTION generator set designed and tested to give you years of RECEPTACLE AND BREAKERS satisfactory portable service.
  • Page 3: Product Safety

    GUIDE TO PRODUCT SAFETY 4. NOISE HAZARD - Excessive noise is not only tiring, but continual exposure can lead to loss of hearing. This engine generator set has been designed and manu- A. Use hearing protection equipment when working factured to insure your personal safety. Improper use can around this equipment for long periods of time.
  • Page 4: Specifications

    SPECIFICATIONS ENGINE SPECIFICATIONS GENERATOR SPECIFICATIONS See Iveco Operation and Maintenance Manual for com- RP55 plete engine specifications. KILOWATT 45 kW KILOVOLT-AMPS (.8 PF)56 kVA TRAILER/HOUSING AMPERAGE 277/480 VOLT 3 PHASE 68 AMPS* RP55/RP80 120/240 VOLT 3 PHASE 135 AMPS* Capacity 7000 lb.
  • Page 5: Coolant Requirements

    Filling the Fuel Tank Installation and servicing of batteries must be performed or supervised only by personnel knowledgeable of Standard Trailer - The standard trailer is equipped with a batteries and the required precautions. Keep unautho- single 110 gallon fuel tank. Use caution when filling the rized personnel away from batteries.
  • Page 6 DANGER – Explosive Fire Risk Never fill the battery above the fill line. Over filling above Never smoke when near batteries the upper level line may cause the electrolyte to overflow, Do not cause a flame or spark in the battery area resulting in corrosion to the engine or nearby parts.
  • Page 7 the time of manufacture. Each generator protection function H - Off Push-button and Mode Indicator. Pressing this has an adjustable pickup and time delay setting. Metered button places the DGC-2020 in Off mode. The red Off mode generator parameters include voltage, current, real power (watts), apparent power (VA), and power factor (PF).
  • Page 8 back up, up / down) to choose menu item and D -DGC-2020 Fuse. This 1 amp DC fuse protects the time/date element to be changed. DGC-2020 printed circuit board. 2) Press ‘L’ (Edit) to access change mode to enter (Replacement AGC-1A-250V) Password - OP as follows: 2a -Press K (up) to select O D -Panel Light - 12 Volt DC...
  • Page 9 RECEPTACLES and CIRCUIT BREAKERS H - CIRCUIT BREAKER LOCKING BAR. Select and C - TWO 120/240 VOLT 50 AMP 4 WIRE TWISTLOCK. turn on either the high voltage breaker (480 V) or the low These receptacles are rated for dual voltage, 120 or 240 voltage breaker (208 or 240 Volt) depending on which volt use.
  • Page 10 switch be installed, remove the jumper and install a 1. Move the two rear jacks from the transport position to normally closed emergency stop switch between the two the run position. terminals. When the emergency stop switch is opened the generator will instantly shut down, requiring the 2.
  • Page 11: Startup Checklist

    4. Check tire pressure. (35 psi) WARNING - POTENTIAL EQUIPMENT DAMAGE 5. Trailer level to within 15 degrees. Battery securely fastened, connection clean and THIS DELTA CONFIGURATION HAS A WILD LEG tight, and proper fluid level. THAT PRODUCES 208 VOLTS LINE TO NEUTRAL ON 7.
  • Page 12: Connecting The Loads

    5. For most installations 16-gauge wire is sufficient to 19. Compare the amperage reading from each leg on the handle the control signal. On extremely long runs in- generator and insure that none of the legs is exceeding crease wire size to minimize voltage drop. the nameplate rating on the generator.
  • Page 13: Unit Storage

    G. UNIT STORAGE A. New equipment must be carefully monitored until extended operation has demonstrated that it is performing satisfactorily. Certain precautions must be taken if a Mobile Diesel Generator set is to be stored for a long period of time. B.
  • Page 14 WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINCO’s option, material found to be defective in material or workmanship under normal use and service will be repaired or replaced. For warranty service, return the product within 12 months from the date of purchase, transporta- tion charges prepaid, to your nearest WINCO Authorized Service Center or to WINCO, Inc.
  • Page 15 Page 12 7190-00 60706-200...
  • Page 16: Dc Electrical Schematic

    DC ELECTRICAL SCHEMATIC LEGEND Page 13 60706-200 7190-00...
  • Page 17: Generator Wiring

    GENERATOR WIRING AC INTERFACE CONNECTOR TO DGC-2020 VOLTAGE REGULATOR GENERATOR WIRING DIAGRAM Page 14 7190-00 60706-200...
  • Page 18: Selector Switch Wiring

    VOLTAGE SELECTOR SWITCH WIRING Page 15 60706-200 7190-00...
  • Page 19 CIRCUIT BREAKER/FULL POWER TERMINAL BLOCK WIRING Page 16 7190-00 60706-200...
  • Page 20 RECEPTACLE WIRING Page 17 60706-200 7190-00...

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