Winco WL16000HE-03/A Installation & Operator's Manual
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Winco WL16000HE-03/A Installation & Operator's Manual

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WL16000HE-03/A
GENERATOR
INSTALLATION & OPERATORS
MANUAL
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours.
If you should ever need to contact us concerning this unit, it will
help us to respond to your needs faster.
MODEL __________________________________________________
16200-031
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
www.wincogen.com

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Summary of Contents for Winco WL16000HE-03/A

  • Page 1 MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us concerning this unit, it will help us to respond to your needs faster.

  • Page 2: Table Of Contents

    “Troubleshooting Tables” near the end of this manual. ® OIL ALERT SYSTEM The warranty listed in the manual describes what you can expect from WINCO should you need service assistance in the future. FUEL INJECTION SYSTEM FUELING BATTERY INSTALLATION BATTERY CHARGING...

  • Page 3: Safety

    SAFETY IMPORTANT SAFETY INSTRUCTIONS WARNING: FIRE HAZARD This engine generator set has been designed and Gasoline and other fuels present a hazard of possible manufactured to allow safe, reliable performance. Poor explosion and/or fire. maintenance, improper or careless use can result in A.

  • Page 4: Specifications

    SPECIFICATIONS Model WL16000HE-03/A Surge Watts 16,000 Running Watts 15,000 Volts 120/240 Running Amps 125/62.5 Surge Watts: The amount of inrush amps available for starting motors. Running Watts: Maximum generator output. To use this maximum output requires a variable load that does not apply the maximum load continuously.

  • Page 5: Introduction

    INTRODUCTION TESTING POLICY Before any generator is shipped from the factory, it is fully checked for performance. The generator is loaded to its full capacity, and the voltage, current, and frequency are carefully checked. Rated output of generator is based on engineering tests of typical units, and is subject to, and limited by, the temperature, altitude, fuel, and other conditions specified by the manufacturer of applicable engines.

  • Page 6: Unit Capabilities

    UNIT CAPABILITIES The heavy surge of current required for starting motors GENERATOR CONNECTIONS is required for only an instant. The generator will not be damaged if it can bring the motor up to speed in a few WL16000HE: 120 Volt and 240 Volt receptacles are seconds of time.

  • Page 7: Preparing The Unit

    1. As you receive your unit, it is critical to check it for any damage. If any damage is noted, it is always easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the transfer of the...

  • Page 8: Battery Installation

    Use of fuels with content of ethanol greater than shown For your safety, always connect the positive battery cable to above may cause starting and/or performance problems. the “bat+” terminal first. Then connect the negative battery Always ensure that the fuel is clean and free of all cable to the “Bat-”...

  • Page 9: Initial Start Up

    INITIAL START UP WARNING: PERSONAL INJURY CAUTION: EQUIPMENT DAMAGE Improper maintenance, or failure to fix any problems INITIAL START UP Using the electric starter more than 5 seconds at a time nect the positive battery first. Then connect the during operation, could cause equipment damage and will overheat the starter motor and can damage it.

  • Page 10: Stopping

    LOAD vs. OUTPUT Generator Speed Frequency Voltage Load (RPM) (Hz) None 3600 60.0 120V Half 3600 60.0 120V Full 3510 58.5 115V The speed of the engine is electronically controlled and cannot be adjusted. Output voltage should be checked periodically to ensure continued proper operation of the generating plant and appliances.

  • Page 11: Connecting The Loads

    Do NOT operate indoors. The unit should be stored in a warm, dry location. Move the unit outdoors Your WINCO portable generator ships with a bonded neutral. You can safely use this generator without external to a flat, dry location for use.
  • Page 12 2. If the generator set is connected to an existing distribution system, a fully isolated manual transfer switch must be installed. The transfer switch prevents damage to the generator and the other circuit components if main line power is restored while the generator is connected. Installing a transfer switch also permits the use of normal fusing.

  • Page 13: Yourgen

    YOURGEN on a very light load, it is often advisable to lower the The WINCO YourGen meter allows operating speed slightly. you to see useful information about your generator from the front panel by The engine will govern itself at full speed. Intentionally...
  • Page 14 120 Volt and 120/240 Volt receptacles are provided for the backside of the YourGen meter. Gently pry the back connection to various loads. plate off using the slot located on top. WL16000HE: 120 Volt and 240 Volt receptacles are provided for connection to various loads. The diagram below represents this 15,000 watt (rated output) generator.

  • Page 15: Engine Care

    Outdoor temperatures determine the proper oil viscosity for Refill the crankcase with the specified amount of the recommended oil (see page ). Reinstall the oil filler cap and oil the engines. Winco recommends our 5W-30 fully synthetic level dipstick. PACKING OPM-151/A Start the engine, and check for leaks.

  • Page 16: Dual Element Air Filter

    SCHEDULE (see page ). suitable container. ompatible with the Operating the engine without an air filter, or with a damaged air filter, will allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the Distributor’s Limited DUAL ELEMENT AIR FILTER firmly on spark plug.

  • Page 17: Generator Care

    GENERATOR CARE Proper care and maintenance of the generator is necessary to ensure a long trouble free life. EXERCISING THE GENERATOR The generator should be operated every three to four weeks. It should be operated for a period of time sufficient to warm the unit up and to dry out any moisture that has accumulated in the windings.

  • Page 18: Troubleshooting Table

    TROUBLESHOOTING TABLE Problem Possible Causes Won’t start Low oil level Fouled spark plug Out of fuel Start switch in OFF position Fuel Valve turned off Plugged fuel filter Blown fuse in key switch Voltage too low Engine speed is too low Generator overloaded Defective stator Defective rotor (field)

  • Page 19: Wiring Diagram

    WIRING DIAGRAM OPM-151/A...

  • Page 20: Ca Evaporative Emission Control

    WINCO written instructions and applicable codes. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINCO’s option, material found to be defective in material or workmanship under normal use and service will be repaired or replaced.

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