Sony VPL-F635HZ Service Manual
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Sony VPL-F635HZ Service Manual

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DATA PROJECTOR
VPL-F635HZ
VPL-F630HZ
VPL-F535HZ
VPL-F535HZL
VPL-F530HZ
VPL-F435HZ
VPL-F435HZL
VPL-F430HZ
VPL-FHZ65
VPL-FHZ60
VPL-FHZ57
REMOTE COMMANDER
RM-PJ27
SERVICE MANUAL
1st Edition (Revised 1)

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Summary of Contents for Sony VPL-F635HZ

  • Page 1 DATA PROJECTOR VPL-F635HZ VPL-F630HZ VPL-F535HZ VPL-F535HZL VPL-F530HZ VPL-F435HZ VPL-F435HZL VPL-F430HZ VPL-FHZ65 VPL-FHZ60 VPL-FHZ57 REMOTE COMMANDER RM-PJ27 SERVICE MANUAL 1st Edition (Revised 1)
  • Page 2 ! 警告 このマニュアルは，サービス専用です。 お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災， 人身事故につながることがあります。 危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。 ! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
  • Page 3 VORSICHT CAUTION Use of controls or adjustments or performance Bei Betatigung von Bedien- und Einstellteilen of procedures other than those specified herein oder Ausfuhrung von Bedienvorgangen, die nicht ausdrucklich in may result in hazardous radiation exposure. dieser Bedienungsanleitung aufgefuhrt sind, droht u.U. die Einwirkung gefahrlicher Laserstrahlung.
  • Page 4 VPL-FHZ65/FHZ60/FHZ57 only FÖRSIKTIGHET! 注意 指定以外の電池に交換すると，破裂する危険があり Fara för explosion vid felaktigt placerat batteri. ます。 Byt endast mot samma eller likvärdig typ av batteri, 必ず指定の電池に交換してください。 enligt tillverkarens rekommendationer. 使用済みの電池は，国または地域の法令に従って När du kasserar batteriet ska du följa rådande lagar 処理してください。 för regionen eller landet. CAUTION PAS PÅ...

  • Page 5: Table Of Contents

    Table of Contents Manual Structure 1-10. Function for Service (Network) ......1-44 (E) 1-10-1. Outline ............1-44 (E) 1-10-2. Connection Procedure ........1-44 (E) Purpose of this manual ............3 (E) 1-10-3. Update Function ..........1-45 (E) Related manuals ..............3 (E) 1-10-4. Setup Function ..........1-47 (E) Trademarks ................
  • Page 6 2-5. Software Update ............2-14 (E) 2-5-1. Preparation .............2-14 (E) 2-5-2. Main (Scan Converter)........2-16 (E) 2-5-3. Sub ..............2-17 (E) 2-5-4. Ext (Network) ..........2-17 (E) 2-6. Quick Access3 ............2-18 (E) 2-6-1. Preparation .............2-18 (E) 2-6-2. Saving of Main/Prism/3DGamma/LookUpTable/ Chiral/GCFB/VCS Gain Data ......2-18 (E) 2-6-3.

  • Page 7: Manual Structure

    Manual Structure Purpose of this manual This manual is the Service Manual of the Data Projector VPL-F635HZ/F630HZ/ F535HZ/F535HZL/F530HZ/F435HZ/F435HZL/F430HZ/FHZ65/FHZ60/FHZ57. This manual describes the information on the premise of providing the block level service (such as service overview, adjustment, spare parts and block diagrams).

  • Page 9: Service Overview

    Section 1 Service Overview 1-1. Precautions for Service Personnel . The laser diode is used as a light source of this unit. Never allow the light source to emit light with the cabinet removed. Otherwise, it may cause damage to eyes or skin. .

  • Page 10: Precaution For Transport

    1-3. Precaution for Transport When transporting this unit, be sure to attach the packing cap. 1. Turn on the power of this unit. 2. Press the [SHIFT] button of this unit or the [LENS|SHIFT] button of the remote control, then press the [RESET] button of the remote control.

  • Page 11: Board Location

    1-4. Board Location C Board SB Board U Board H Board NF Board Q Board TA Board V Board AR Board MX Board 1-5. Tightening Torque Tighten the each screw with the torque below. . B2 x 5: 0.20 ?0.02 N.m .

  • Page 12: Disassembly

    1-6. Disassembly . The laser diode is used as a light source of this unit. Never allow the light source to emit light with the cabinet removed. Otherwise, it may cause damage to eyes or skin. . Do not remove the lens when the set is lighting. Otherwise, it may cause damage to eyes or skin.
  • Page 13 1-6-2. Lens Assembly 1-6-1. Electrostatic Filter Assembly 1-6-3. Rear Cover Assembly and Lens Cover Assembly 1-6-5. C Board 1-6-4. Top Cover Assembly and H Board 1-6-7. DC Fan (For Air Intake) and V Board 1-6-8. TA Board 1-5 (E) VPL-FHZ65...
  • Page 14 1-6-14. Switching Regulator (LD Board) 1-6-13. Power Unit 1-6-10. Q Board and MX Board 1-6-6. DC Fan 1-6-9. Laser Source Unit (For Laser Source Unit) 1-6-11. Optical Block Assembly 1-6-12. DC Fan (For Power Supply) and 1-6-15. U Board NF Board 1-6 (E) VPL-FHZ65...
  • Page 15 1-6-16. PS Assembly 1-6-17. In-polarizer (R)/(G)/(B) 1-6-18. Shift Unit Assembly, Assemblies Prism Block Assembly, Unit Assembly and 4P Output Glass Assembly 1-7 (E) VPL-FHZ65...

  • Page 16: Electrostatic Filter Assembly

    1-6-1. Electrostatic Filter Assembly Preparation 1. Place this unit with the bottom side facing upward. 2. Open the terminal cover. Terminal cover Bottom side 8 Electrostatic filter UNLOCK LOCK 5 Two screws (with drop-safe) 2 Slide to the “UNLOCK” side. 7 Filter cover 6 Two hooks 3 Side cover...

  • Page 17: Lens Assembly

    1-6-2. Lens Assembly For the removal procedure of the lens assembly, refer to Section 1-7. Lens assembly 1-6-3. Rear Cover Assembly and Lens Cover Assembly 2 Rear cover assembly 1 Three screws (with drop-safe) 4 Lens cover assembly 3 Two screws (with drop-safe) 1-9 (E) VPL-FHZ65...

  • Page 18: Top Cover Assembly And H Board

    1-6-4. Top Cover Assembly and H Board 4 Top cover assembly H board 3 Harness 2 Screw (BVTP3 Slightly lift up the top cover assembly slowly and disconnect the harness from the connector (CN3000) on the H board. 1 Eight screws (BVTP3 Bottom side 1-10 (E)
  • Page 19 Top cover assembly 8 Button (ARROW) 7 H board 6 Holder (H) 5 Nylon rivet 9 Button (H) 1-11 (E) VPL-FHZ65...

  • Page 20: C Board

    1-6-5. C Board Perform step 1 in Section 2-2-3 before replacing the C board, and perform steps 3 to 6 after replacement. C board (Side A) CN2300 (To the laser source unit) CN103 (To the power unit) CN107 (To the laser source unit) CN102 (To the power unit) CN104...
  • Page 21 1 Screw 3 Seven screws (PSW3 (PSW3 2 Ground wire 4 Bracket (C TOP) CN1500, CN1600, CN1700/C board (Side A) Pull out the two hooks in the direction of the ![ Three radiation sheets != Two radiation sheets (large) arrow A, then remove the flexible flat cable in (small) the direction of the arrow B.

  • Page 22: Dc Fan (For Laser Source Unit)

    1-6-6. DC Fan (For Laser Source Unit) 1 Relay connector 3 Remove the harness from the four hooks 5 Relay connector 2 Relay connector 4 Relay connector To the C board 7 Six screws (BVTP3 8 Duct (LD TOP) 0 Fan 5 To the C board 9 Fan 4 Attach the fan 4 so...

  • Page 23: Dc Fan (For Air Intake) And V Board

    1-6-7. DC Fan (For Air Intake) and V Board 1 Two screws (BVTP3 2 Bracket (CA) 3 Two screws (BVTP3 4 Duct To the C board 6 Three screws (BVTP3 8 Two screws (BVTP3 9 Fan 3 5 Relay connector Attach the fan 3 so that the label side faces as shown in the illustration.
  • Page 24 !\ Two screws (BVTP3 To relay connector !; Fan 6 Attach the fan 6 so that ![ Screw Hook Harness the label side faces as (BVTP3 shown in the illustration. Label side != Harness To the C board To the C board !] V board Fan 3 When attaching the fan 3, fix...

  • Page 25: Ta Board

    1-6-8. TA Board 1 Two screws (BVTP3 3 Case (FILTER TOP) To the C board 2 Two screws (BVTP3 Harnesses 5 Harness To the C board Groove portion 7 TA board 6 Screw Assemble the case (FILTER TOP) (BVTP3 and case (FILTER BOTTOM) by passing the harnesses through the groove portion.

  • Page 26: Laser Source Unit

    1-6-9. Laser Source Unit . Never disassemble the laser light unit. . When replacing the laser source unit, check “Procedure before replacement of laser source unit” in this section before replacement. . When replacing the laser source unit, perform the procedure in Section 2-2-4. The replacement procedure of the laser source unit varies depending on the model.
  • Page 27 Replacement [A] The installation and replacement of the following parts are required at the same time as the replacement of the laser source unit. Prepare the following parts before replacement. Parts to be prepared . Cushion (LD FIN TOP): 2 pcs .
  • Page 28 Replacement [B] The installation of the following parts are required at the same time as the replacement of the laser source unit. Prepare the following parts before replacement. Parts to be prepared . Cushions (LD FIN TOP): 2 pcs . Cushions (LD FIN BOTTOM) : 2 pcs 1 Two screws (BVTP3 2 Duct assembly...

  • Page 29: Q Board And Mx Board

    1-6-10. Q Board and MX Board 5 Seven screws (PSW3 6 Two screws (PSW3 0 Three screws (PSW3 1 Three screws (PSW3 7 Q board 8 DVI plate 9 Two hexagonal spacers !- MX board 4 Screw (BVTP3 3 Two screws 2 Ten hexagonal screws != Bracket (Q) 1-21 (E)

  • Page 30: Optical Block Assembly

    1-6-11. Optical Block Assembly 3 Four screws (PSW3 4 Bracket (CB) 5 Three screws (BTVP3 6 Screw 1 Remove the two clampers. (PSW3 7 Optical block assembly 2 Remove the four harnesses. 1-22 (E) VPL-FHZ65...

  • Page 31: Dc Fan (For Power Supply) And Nf Board

    1-6-12. DC Fan (For Power Supply) and NF Board 1 Four screws 2 Lens side cover (BTVP3 3 Two screws (BTVP3 To the C board 4 Relay connector 5 Two screws (PSW3 6 Fan 7 ![ NF board 9 Harness != Holder (LED) !- Nylon rivet...

  • Page 32: Power Unit

    1-6-13. Power Unit 1 Remove the two clampers. 3 Four screws (PSW3 4 Bracket (CB) 5 Screw (PSW4 6 Two screws 2 Remove the four harnesses. (BTVP3 7 Two screws (BTVP3 To the C board 8 Power unit 1-24 (E) VPL-FHZ65...

  • Page 33: Switching Regulator (Ld Board)

    1-6-14. Switching Regulator (LD Board) 6 Open the wire saddle and remove the two harnesses. 5 Open the slide clamp and remove the harness. To the laser source unit 0 Harness !- Harness 8 Four screws (PSW3 To the power unit 7 Harness != Switching regulator (LD board)

  • Page 34: U Board

    1-6-15. U Board Route the harness of the U board as shown in the illustration. 1 Two screws Hooks (BTVP3 2 Adaptor (LU) 3 Harness 4 Screw (BTVP3 5 Holder (U) 6 U board 3 Harness 1-26 (E) VPL-FHZ65...

  • Page 35: Ps Assembly

    1-6-16. PS Assembly When replacing the PS assembly, perform the procedure in Section 2-2-5. 1 PSC spring cover Marking 2 PS assembly Attach the PS assembly so that the marking is placed in the direction as shown in the illustration. Unit assembly 1-27 (E) VPL-FHZ65...

  • Page 36: In-Polarizer (R)/(G)/(B) Assemblies

    1-6-17. In-polarizer (R)/(G)/(B) Assemblies When replacing the in-polarizer (B) assembly, perform the procedure in Section 2-2-5. 1 Screw 3 Screw 4 In-polarizer (G) assembly 2 In-polarizer 5 Screw (B) assembly 6 In-polarizer (R) assembly If the screw is tightened strongly from the beginning, the in-polarizer is moved and the misalignment of angle occurs.

  • Page 37: Shift Unit Assembly/Prism Block Assembly/Unit Assembly/4P Output Glass Assembly

    1-6-18. Shift Unit Assembly/Prism Block Assembly/Unit Assembly/4P Output Glass Assembly . When replacing the unit assembly, perform the procedure in Section 2-2-1. . When replacing the prism block assembly, perform the procedure in Section 2-2-2. 2 Two screws (PSW3 To the C board 1 Harness To the C board 3 Two screws...

  • Page 38: Installation/Removal Of Lens Assembly

    1-7. Installation/Removal of Lens Assembly . Be careful not to drop the lens assembly. . Do not touch the lens assembly portion. . Do not work with this unit suspended from the ceiling. Removal The lens assembly cannot be removed unless it is returned to the center position. [LENS|RELEASE] button Lens assembly 1.
  • Page 39 Installation 1. Attach the lens assembly with its marking line facing upper side of this unit, then insert it all the way Upper side of this unit Marking line Lens assembly 2. Rotate the lens assembly in the clockwise direction (2) until it clicks. When attaching the lens assembly, do not press the [LENS|RELEASE] button.

  • Page 40: Auto Filter Cleaning Function

    1-8. Auto Filter Cleaning Function This unit is equipped with the plunger solenoid by which cleaning of the electrostatic filter is performed automatically when the power of this unit is turned off. This function is operated only when the power of this unit is turned off.
  • Page 41 Replacement of plunger solenoid 1. Remove the side cover. (Refer to steps 1 to 3 in Section 1-6-1.) 2. Remove the lens assembly. (Refer to Section 1-6-2.) 3. Remove the rear cover assembly and lens cover assembly. (Refer to Section 1-6-3.) 4.
  • Page 42 9. Remove the four screws, then remove the case (FILTER TOP). BVTP Case (FILTER TOP) BVTP 1-34 (E) VPL-FHZ65...
  • Page 43 10. Remove the four screws, then remove the solenoid block. BVTP Solenoid block Case (FILTER TOP) 11. Remove the four screws, then remove the plate solenoid. Plate (solenoid) Plunger solenoid 1-35 (E) VPL-FHZ65...
  • Page 44 12. Attach the cushion (solenoid) to the new plunger solenoid. The following part cannot be reused. When replacing the plunger solenoid, prepare the new part. . Cushion (solenoid): Part number 4-574-597-01 Plunger solenoid Cushion (solenoid) 13. Perform steps 1 to 11 in the reverse order to attach the plunger solenoid. 1-36 (E) VPL-FHZ65...

  • Page 45: Cleaning

    1-9. Cleaning The dust and dirt entered inside of this unit and adhered to the surface of the optical parts may cause the degradation of luminance, screen discoloration, etc. In such a case, perform the cleaning as required. 1-9-1. Optical Block Assembly Require items Air blower, brush Preparation...
  • Page 46 Procedure 1. Blow off the dust and dirt adhered to the surface of the in-polarizer (G) assembly and in-polarizer (B) assembly using the air dust spray. 2. Perform the cleaning of the in-polarizer (R) assembly. The in-polarizer (R) assembly uses the organic polarizing film. Therefore, you can wipe off the dust and dirt on it.

  • Page 47: Illumination System Optical Parts

    3. Attach the in-polarizer (R)/(G)/(B) assemblies. The in-polarizer (R)/(G)/(B) assemblies do not require adjustment. Attach the in-polarizer (R)/(G)/(B) assemblies so that each screw is located in the center of the elon- gate hole. In-polarizer (G) assembly The screw is located in the center of the elongate hole.
  • Page 48 Procedure 1. Remove the two hooks, then remove the dust cover (MIRROR). 2. Remove the five screws, then remove the unit cover. 3. Remove the B transmission dichroic mirror, G reflection dichroic mirror and R channel mirror. 4. Wipe off the dust and dirt adhered to the removed optical parts on both sides with the tissue paper dampened with drinking water.

  • Page 49: Ps Converter, First Fly-Eye Lens And Second Fly-Eye Lens

    5. Blow off the dust and dirt adhered to the optical parts that are not removed from the unit using the air dust spray. 6. Sweep out the dust and dirt adhered to the parts using the brush being careful not to touch the B channel mirror.
  • Page 50 Procedure 1. Remove the hook, then remove the PS spring cover. 2. Remove the PS converter. PS spring cover Marking PS converter Hook First fly-eye lens Second fly-eye lens PS converter 1 Wipe one side. 2 Wipe the other side. 1-42 (E) VPL-FHZ65...

  • Page 51: Prism Assembly

    3. Wipe off the dust and dirt adhered to the PS converter on both sides with the tissue paper dampened with drinking water or with the cotton swab. 4. Blow off the dust and dirt adhered to the first fly-eye lens and the second fly-eye lens. 5.

  • Page 52: Function For Service (Network)

    1-10. Function for Service (Network) 1-10-1. Outline This unit is provided with a network terminal. Using a Web browser, it can check the state of a projector and control and set the network blocks. Additionally, this unit has Update function through a network as a service-dedicated function. The firm- ware update of Main (scan converter) and Ext (network microcomputer) can be performed by the update function through the network.

  • Page 53: Update Function

    4. Access authority in the function for service When you access the page of the function for service, you are asked to enter the user name and password. Type as follows. . User name: service . Password: (model name in half-width lowercase characters) Example) vpl-fhz65, vpl-fhz55 When moving from the service mode to other page and entering the service mode again, close the Web browser once, and then start the browser again.
  • Page 54 2. Procedure (1) Check the network setting of this unit. (Refer to “2. Connection of this unit and PC” and “3. Check of IP address” in Section 1-10-2.) (2) Type the following in the address bar of the Web browser. IPv4: http:// (IP address of this unit)/ update/ IPv6: http:// [xxxx:xxxx:~xxxx]/ update/ (3) Type the user name and password.

  • Page 55: Setup Function

    1-10-4. Setup Function 1. Outline This unit is provided with the setup page to perform the various settings of the network block via the Web browser. The user can set the access authority to the setup page. If the user has forgotten the password of the access author- ity, change the password in the following procedure and notify the user that the password has been changed.
  • Page 56 (6) Change the password of Administrator. 1-48 (E) VPL-FHZ65...

  • Page 57: Location Information Of The Labels

    1-11. Location Information of the Labels SY model Aperture label Caution label CLASS 1 RG3 LABEL Explanatory label CLASS 3R LABEL Light source specifications Beam divergence angle from lens of this unit 3.75 W laser diodes 32 pcs 28 pcs Wavelength: 450 - 460 nm Laser emission port *1 : VPL-FHZ65/F630HZ/F635HZ...
  • Page 58 CN model 灯源规格 3.75 W 激光二极管 x 32 (VPL-F630HZ/F635HZ) x 28 (VPL-F530HZ/F535HZ/F535HZL) x 28 (VPL-F430HZ/F435HZ/F435HZL) 波长 ： 450 _ 460 nm 1-50 (E) VPL-FHZ65...
  • Page 59 Lens Zoom Zoom maximum: minimum: Standard lens 45.3 29.4 VPLL-3007 VPLL-Z3009 VPLL-Z3024 VPLL-Z3032 The distance L’ between the front of the lens (center) and the front of the cabinet Unit: mm (inches) Lens L’ Standard lens 1.2 ( VPLL-3007 52.4 (2 VPLL-Z3009 51.2 (2 VPLL-Z3024...

  • Page 60: Indicator Display

    1-12. Indicator Display In this unit, the error state is indicated by the blinking of indicators. The ON/STANDBY indicator and WARNING indicator are installed in the top cover assembly. The content of error varies depending on the blinking state of indicators. For details, refer to the following. ON/STANDBY WARNING indicator...
  • Page 61 The ON/STANDBY indicator stays lit in red. The WARNING indicator blinks in red. (Stays lit in red.) (Blinks in red.) Error Number of blinking Details of the error content Cover error The filter has come off. The top cover has come off. Light source error The light source does not light up normally.

  • Page 62: Circuit Description

    1-13. Circuit Description 1-13-1. Video/Audio Signal Processing Board Q board The Q board mounts all external input/output connectors. The mounted connectors are as follows: . RS-232C input . VGA (D-sub 15-pin) input . VGA (D-sub 15-pin) output . DVI input .

  • Page 63: Sensor Boards

    1-13-3. Sensor Boards NF board The NF board mounts the photo-sensing block of a Front SIRCS signal and an LED indicator. U board The U board mounts the photo-sensing block of a Rear SIRCS signal, a top cover detection block and installation angle sensor.

  • Page 64: Power Supply Board

    The LB board mounts the temperature sensor of a laser diode. 1-14. Power Cord To get a power cord, please contact your local Sony Sales Office/Service Center. Use the approved Power Cord (3-core mains lead)/Appliance Connector/Plug with earthing-contacts that conforms to the safety regulations of each country if applicable.

  • Page 65: Adjustments

    2-2. Procedure When Replacing the Parts For obtaining the data released for service, contact your local Sony Sales Office/Service Center. 2-2-1. Unit Assembly When replacing the unit assembly, perform the following procedure.

  • Page 66: C Board

    2-2-3. C Board When replacing the C board, perform the following procedure. 1. Save the Main data and NVM (All) data before replacement of the C board using Quick Access3. (Refer to Sections 2-6-2 and 2-6-4.) 2. Replace the C board. (Refer to Section 1-6-5.) 3.

  • Page 67: Electrical Adjustment

    2-3. Electrical Adjustment 2-3-1. Preparation Required equipment . NTSC, PAL, SECAM component signal generator: Tektronix TG2000 + AVG1 (option module) + AWVG1 (option module) or equivalent . VG (programmable video signal generator): ASTRODESIGN VG-828 or equivalent . Chroma meter: KONICA MINOLTA CL-200 or equivalent Allow the warm-up time of 10 minutes after the power is on before starting the V COM and white balance adjustments.

  • Page 68: Com Adjustment

    2-3-2. V COM Adjustment 1. Enter the service mode. (Refer to Section 2-3-1.) 2. Select the menus in the following order: Device → Other → 07 Other/Pattern Enb. Then, set the value to “1”. 3. Select the menus in the following order: Device → Panel Driver → 04 P.Drv/V Common R, and adjust using [&] and [*] the value so that the flicker is minimum.
  • Page 69 2. INPUT A Color Temperature: 7500K (1) Select the menus in service mode: Device → W/B → Middle. (2) Input the 80% flat field computer signal to the INPUT A. (3) Adjust the GAIN R, GAIN B, and GAIN G until the target chromaticity. Target chromaticity (x, y): 0.2920, 0.3080 (4) Change the input signal to the 30% flat field computer signal.
  • Page 70 5. VIDEO IN Color Temperature: 7500K (1) Select the menus in service mode: Device → W/B → Middle. (2) Copy the adjusted values of GAIN R/B/G and BIAS R/B/G in “2. INPUT A Color Temperature: Middle” to each item. (3) Input the 10 step video signal to the VIDEO IN, then perform the virtual check the chromaticity of each step.

  • Page 71: Adjustment Of Laser Luminance And Luminance Sensor

    . Bandpass filter (product code: #86-350) made by Edmund Optics or the equivalent . Personal computer (PC) . RS-232C cross cable . Brightness Adjustment Tool software For obtaining the software, please contact your local Sony Sales Office/Service Center. 2-7 (E) VPL-FHZ65...

  • Page 72: Setting Of This Unit And Power Meter Sensor

    2-4-2. Setting of This Unit and Power Meter Sensor 1. Set the lens shift to the right projection. (Center in horizontal direction, lower limit in vertical direc- tion) 2. Set the lens zoom to tele end. 3. Set the lens focus to infinity. (Lens retracted state) 4.

  • Page 73: Preparation

    2-4-3. Preparation 1. Place this unit with the bottom side facing upward. 2. Open the terminal cover. 3. Remove the USB sheet, then set the switch (S1200) on the Q board to the lower side. Keep the removed USB sheet. Terminal cover Bottom side USB sheet...
  • Page 74 9. Place a check mark in Port Open and check that the communication can be performed. (Select the name of compatible model.) In case that the communication cannot be performed, check the connection of PC. If the problem persists, restart the Laser Projector Service Tool software. 10.

  • Page 75: Luminance Dynamic Range Adjustment

    2-4-4. Luminance Dynamic Range Adjustment 1. Measure the laser power. 2. Check that the laser power does not exceed the output limit value. Item VPL-FHZ65/F630HZ/ VPL-FHZ60/F530HZ VPL-F535HZ/ VPL-FHZ57/F430HZ/ F635HZ F535HZL F435HZ/F435HZL Output limit value 179 mW 179 mW 179 mW 138 mW 2-4-5.

  • Page 76: Luminance Sensor Adjustment

    2-4-7. Luminance Sensor Adjustment 1. Write down the value (114) of ROB_BRT_SENS_DAC_VAL that was set in step 1 in Section 2-4-5 and the value of laser power. Consider these values as “ROBmax” and “P_ROBmax” respectively. 2. Write down the value (114) of Ruby_BRT_SENS_DAC_VAL that was set in step 3 in Section 2-4-5 and the value of laser power.

  • Page 77: Device Save, Adjustment Items Check And All Reset

    7. Check the TEMPERATURE AIR value, and subtract on the ROB side and RUB side as follows respectively. TEMPERATURE AIR value Subtract value 350 or less 350 to 375 376 to 425 426 to 475 476 to 525 8. Set the subtracted value. However, if this value exceeds 255, set the value to 255.

  • Page 78: Software Update

    . Pixelworks ImageProcessor SDK FlashUpgrader/SONY Custom: Updater for Main (scan converter) For obtaining the each version upgrade file, contact your local Sony Sales Office/Service Center. . USB memory: Compatible with USB 2.0 (Free space of 64 MB or more, FAT format (except for exFAT)) Connection .
  • Page 79 USB-RS-232C dual connection Terminal cover Bottom side USB-B USB sheet RS-232C RS-232C cross cable USB cable USB memory connection Terminal cover Bottom side USB-A USB sheet USB memory Preparation 1. Set the Standby Mode to “Standard” in the Connection/Power menu. (Refer to Operating Instructions.) 2.

  • Page 80: Main (Scan Converter)

    Update using the USB memory 1. Copy the file to be written in the root folder of the USB memory. For the software to be written, contact your local Sony Sales Office/Service Center. 2. Connect the USB memory to this unit.

  • Page 81: Sub

    Perform the procedure with the USB memory connection. 1. Copy the file to be written in the root folder of the USB memory. For the software to be written, contact your local Sony Sales Office/Service Center. 2. Connect the USB memory to this unit.

  • Page 82: Quick Access3

    2-6. Quick Access3 2-6-1. Preparation Required equipment/Tools . Personal computer (PC): RS-232C interface equipped . RS-232C cross cable . QuickAccess3: Executable: QuickAccess3.exe Preparation 1. Install the QuickAccess3 in PC. 2. Connect this unit with PC. (Refer to RS-232C connection in Section 2-5-1.) 2-6-2.

  • Page 83: Saving Of Ddc Data

    2-6-3. Saving of DDC Data 1. Connect the power cord and set this unit to standby state. 2. Press the [I/O] button on this unit. The lamp lights and the image is displayed. 3. Double-click QuickAccess3.exe to start the application. 4.

  • Page 84: Saving Of Nvm Data

    2-6-4. Saving of NVM Data 1. Connect the power cord and set this unit to standby state. 2. Double-click QuickAccess3.exe to start the application. 3. Select a target model on the Model pull-down menu. 4. Select Read from Projector on the Read/Write pull-down menu. 5.

  • Page 85: Saving Of Unit/Light Source/Csco/Ld Chromaticity

    2-6-5. Saving of Unit/Light Source/CSCO/LD Chromaticity Correction/Light Source Setting Data 1. Connect the power cord and set this unit to standby state. 2. Double-click QuickAccess3.exe to start the application. 3. Select a target model on the Model pull-down menu. 4. Select Read from Projector on the Read/Write pull-down menu. Select the data type (Unit/Light Source/CSCO/LD Chromaticity Correction/Light Source Setting) on the Data Type pull-down menu.

  • Page 86: Writing Of Main/Prism/3Dgamma/Lookuptable

    2-6-6. Writing of Main/Prism/3DGamma/LookUpTable/Chiral/GCFB/VCS Gain Data 1. Connect the power cord and set this unit to standby state. 2. Press the [I/O] button on this unit. The lamp lights and the image is displayed. 3. Double-click QuickAccess3.exe to start the application. 4.

  • Page 87: Writing Of Ddc Data

    2-6-7. Writing of DDC Data 1. Connect the power cord and set this unit to standby state. 2. Press the [I/O] button on this unit. The lamp lights and the image is displayed. 3. Double-click QuickAccess3.exe to start the application. 4.

  • Page 88: Writing Of Nvm Data

    2-6-8. Writing of NVM Data 1. Connect the power cord and set this unit to standby state. 2. Double-click QuickAccess3.exe to start the application. 3. Select a target model on the Model pull-down menu. 4. Select Write on the Read/Write pull-down menu. 5.

  • Page 89: Writing Of Unit/Light Source/Csco/Ld Chromaticity

    2-6-9. Writing of Unit/Light Source/CSCO/LD Chromaticity Correction/Light Source Setting Data 1. Connect the power cord and set this unit to standby state. 2. Double-click QuickAccess3.exe to start the application. 3. Select a target model on the Model pull-down menu. 4. Select Read from Projector on the Read/Write pull-down menu. 5.

  • Page 90: Adjustment Item Initialize Data

    2-7. Adjustment Item Initialize Data Initialize data Menu Title Item Name Memory Name Sub Micro No Memo- Status Ch Memo- network CSCo2 Memory Picture Memory Memory Memory Memory Memory Custom Custom Custom All Channels Dynamic Standard Brightness Multi Priority Screen *1*3 Picture Picture Mode...
  • Page 91 Menu Title Item Name Memory Name Sub Micro No Memo- Status Ch Memo- network CSCo2 Memory Picture Memory Memory Memory Memory Memory Custom Custom Custom All Channels Dynamic Standard Brightness Multi Priority Screen Picture Hue(Blue) Saturation(Blue) Value(Blue) Hue(Magenta) Saturation(Magenta) Value(Magenta) Film Mode Auto Auto...
  • Page 92 Menu Title Item Name Memory Name Sub Micro No Memo- Status Ch Memo- network CSCo2 Memory Picture Memory Memory Memory Memory Memory Custom Custom Custom All Channels Dynamic Standard Brightness Multi Priority Screen Installation Screen Fitting Warping (x,y) = (0,0) (ALL Point) V Keystone H Keystone...
  • Page 93 Menu Title Item Name Memory Name Sub Micro No Memo- Status Ch Memo- network CSCo2 Memory Picture Memory Memory Memory Memory Memory Custom Custom Custom All Channels Dynamic Standard Brightness Multi Priority Screen Installation Image Split Image Flip Auto High Altitude Mode Filter Cleaning Filter Box (Op) Installed...
  • Page 94 Initialize data Device Name Item Name Memory Name Status Channel Memory Video Chroma Memory(Video) No Memory Memory Micro Memory Video S Video Input-A NoInput NTSC3.58 NTSC4.43 PAL PALM PALN A/D Converter ADC/ R Gain (Other) R Gain (Video GBR) R Gain (Compornent 15k) R Gain (Compornent 30k) R Gain (Compornent HD) G Gain (Other)
  • Page 95 Device Name Item Name Memory Name Status Channel Memory Video Chroma Memory(Video) No Memory Memory Micro Memory Video S Video Input-A NoInput NTSC3.58 NTSC4.43 PAL PALM PALN Display Lut Through Engine UF Enb R SHP G SHP B SHP R REG H R REG V B REG H B REG V...

  • Page 97: Spare Parts

    Therefore, specified parts should be used in the case of な部品です。したがって，交換する時は必ず指定 replacement. の部品を使ってください。 2. Standardization of Parts 2.  部品の共通化 Some repair parts supplied by Sony differ from those   ソニーから供給する補修用部品は，セットに使われて used for the unit. These are because of parts common- いるものと異なることがあります。 ality and improvement.

  • Page 98: Exploded Views

    Cover 3-2. Exploded Views BVTP To C board BVTP VPL-FHZ65...
  • Page 99 Cover Part No. SP Description A-2080-312-B s MOUNTED CIRCUIT BOARD, H A-2080-361-A s LENS ASSY, S A-2083-330-A s ELECTROSTATIC FILTER ASSY, S X-2591-783-2 s COVER ASSY, TOP (For White model) X-2591-784-2 s COVER ASSY (B), TOP (For Black model) X-2591-787-2 s COVER ASSY, REAR (For White model) X-2591-785-2 s COVER ASSY (B), REAR (For Black model)

  • Page 100: C Board

    C Board C Board (A side) CN2300 To Laser (To the laser source unit source unit) CN103 (To the power unit) CN107 (To the laser CN102 source unit) (To the power unit) CN104 CN2503 (To the fuse) (To the fan 4 and fan 5) CN105 CN110 (To the U board)
  • Page 101 A-2079-656-B s MOUNTED CIRCUIT BOARD, C (For VPL-FHZ60) A-2079-658-A s MOUNTED CIRCUIT BOARD, C (For VPL-F630HZ) A-2079-659-A s MOUNTED CIRCUIT BOARD, C (For VPL-F635HZ) A-2079-660-A s MOUNTED CIRCUIT BOARD, C (For VPL-F530HZ) A-2079-661-A s MOUNTED CIRCUIT BOARD, C (For VPL-F535HZ)

  • Page 102: Fan Block

    Fan Block BVTP BVTP BVTP BVTP To C board BVTP BVTP BVTP BVTP BVTP BVTP To C board BVTP BVTP BVTP To C board Part No. SP Description Part No. SP Description A-2080-309-A s MOUNTED CIRCUIT BOARD, TA 4-579-529-01 s DUCT (WHEEL PSC TOP CL) A-2080-310-A s MOUNTED CIRCUIT BOARD, V 4-579-530-01 s DUCT (WHEEL PSC BTM CL) X-2591-782-1 s CASE ASSY (FILTER BTM)

  • Page 103: Laser Source Unit

    Laser Source Unit BVTP To FAN6 To C board To C board To Switching regulator BVTP To Bracket (C Top) To Switching regulator C board To C board C board Part No. SP Description Part No. SP Description A-2089-855-A s LASER SOURCE UNIT (S6C) 4-574-625-01 s CUSHION (LD FAN) (For VPL-FHZ65/F630HZ/F635HZ) 4-581-649-01 s CUSHION (LD FIN TOP)

  • Page 104: Q And Nf Boards

    Q and NF Boards To C board To C board BVTP BVTP BVTP BVTP To C BVTP board BVTP To C board BVTP VPL-FHZ65...
  • Page 105 Q and NF Boards Part No. SP Description A-2079-578-B s MOUNTED CIRCUIT BOARD, Q A-2079-579-B s MOUNTED CIRCUIT BOARD, MX A-2080-311-A s MOUNTED CIRCUIT BOARD, NF 1-855-393-11 s DC FAN (60 SQUARE, SIROCCO) 1-970-870-11 s SUB HARNESS(C-NF) 1-970-880-11 s SUB HARNESS(C-FAN7, 8) 4-563-693-01 s SCREW, SP 4-4O UNC 3-531-576-31 s RIVET (DIA.

  • Page 106: Power Unit

    Power Unit BVTP To Laser souse unit BVTP BVTP BVTP To Laser souse unit BVTP To C board BVTP BVTP BVTP BVTP To C board BVTP BVTP BVTP BVTP BVTP To C board 3-10 VPL-FHZ65...
  • Page 107 Power Unit Part No. SP Description A-2080-313-B s MOUNTED CIRCUIT BOARD, U 502    X-2591-780-2 s COVER ASSY, BOTTOM (For White model) X-2591-781-2 s COVER ASSY(B), BOTTOM (For Black model) 1-474-623-12 s POWER UNIT (FOR SET) 1-474-624-12 s SWITCHING REGULATOR 1-843-685-11 s AC INLET (WITH NOISE FILTER) 1-970-866-11 s SUB HARNESS(C-U)(L) 1-970-867-11 s SUB HARNESS(GND-INLET)

  • Page 108: Optics Block

    Optics Block To C board To C board To C board Part No. SP Description To C board A-2080-358-A s PRISM BLOCK (LPN) ASSY, S A-2080-359-A s UNIT (LPN) ASSY, S To C board A-2080-360-A s SHIFT UNIT ASSY, S A-2080-362-A s PS ASSY, S A-2080-363-A s IN-POLARIZER ASSY (B), S A-2080-364-A s IN-POLARIZER ASSY (R), S...

  • Page 109: Optional Lens

    Optional Lens VPLL-Z3009 VPLL-3077 VPLL-Z3024 VPLL-Z3032 3-13 VPL-FHZ65...

  • Page 110: Packing Materials & Supplied Accessories

    3-3. Packing Materials & Supplied Accessories *1:[For SY] *2:[For CN] Ref. No. or Q’ty Part No. SP Description 1-492-891-12 s REMOTE COMMANDER (RM-PJ27) 1pc *1 1-839-054-12 s POWER-SUPPLY CORD SET (For J) 1pc *2 1-839-058-12 s AC POWER-SUPPLY CORD 1pc *1 1-848-212-12 s AC POWER SUPPLY CORD SET (For INDIA) 3-170-078-01 s HOLDER (B), PLUG 4-186-471-01 s SHEET (CAP)

  • Page 111: Block Diagrams

    Overall Overall Section 4 Block Diagrams IC504 IC401, IC402 Pararell DDR2 Flash IC701 IC200 J100 CVBS CVBS CVBS CVBS IC103 VIDEO LVDS VGA_IN_R VGA_R VGA_R VGA_IN_G VGA_G VGA_G VGA_IN_H IC101, IC102 VGA_IN_B VGA_B VGA_B CN100 LVDS VGA_IN_V SYNC INPUT A IPC-PRO SLICER VGA_H...

  • Page 112: Overall

    Overall Overall 4P OUT GLASS ASSEMBLY IC1500 IC1101, IC1102 FAN1 DDR2 (R Panel) PANEL IC800 IC900 IC1200 DRIVER PANEL UNIF_R, UNIF_G, UNIF_B FAN2 (G Panel) LVDS TG_R, TG_G, TG_B FAN3 EDGE BLENDING IC1204 (B Panel) & 1201 IC1600 GERONIMO WRAPPING 25MHz SELECT FAN4...

  • Page 113: Frame Wiring

    Frame Wiring Frame Wiring Section 5 Frame Wiring SHIFT UNIT ASSEMBLY Note: CN1200 CN100 CN1100 The components identified by RS-232C Lens CN2401 mark contain confidential Contact CN100 information. INPUT A RGB/YP Strictly follow the instructions CN1201 CN101 whenever the components are CN200 OUTPUT A repaired and/or replaced.
  • Page 116 VPL-F635HZ (CN) VPL-F630HZ (CN) VPL-F535HZ (CN) VPL-F535HZL (CN) VPL-F530HZ (CN) VPL-F435HZ (CN) VPL-F435HZL (CN) VPL-F430HZ (CN) VPL-FHZ65 (SY) VPL-FHZ60 (SY) Printed in Japan Sony Corporation VPL-FHZ57 (SY) J, E 2015. 10 32 9-878-659-02 ©2015...

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