Table of Contents
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Instructions Manual
MIF-2300/09-I [12-2019]
This manual contains important instructions and warnings.
You must read them before mounting, making the electrical
connections and starting up. You must also comply with the
instructions for the components related to this pump.
Please remember that this Manual must be kept close to the
motor pump group.
RC, RCV
Gear Pumps
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Related Manuals for KSB RC Series
Summary of Contents for KSB RC Series
- Page 1 RC, RCV Instructions Manual MIF-2300/09-I [12-2019] Gear Pumps This manual contains important instructions and warnings. You must read them before mounting, making the electrical connections and starting up. You must also comply with the instructions for the components related to this pump. Please remember that this Manual must be kept close to the motor pump group.
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Page 2: Table Of Contents
- 2 -2 RC, RCV Index 1 GENERAL ..............3 7 MAINTENANCE/CONSERVATION ......12 7.1 G ......... 12 ENERAL INSTRUCTIONS 2 SAFETY ..............3 7.2 M ........12 AINTENANCE INSPECTION 7.2.1 Checking instructions ........12 2.1 M ..... 3 ARKING OF WARNINGS IN THIS MANUAL 7.2.2 Lubrication .......... -
Page 3: General
Should you require further details or have a breakdown Personal hazard resulting from electrical, mechanical or problem, please contact the nearest KSB ITUR service agent. chemical effects. Danger to the environment due to escaping noxious Safety products. -
Page 4: Inspection And Assembly Work
Before dismantling the pump, if the liquid is toxic or safety. The use of other parts invalidates any liability of KSB dangerous, it must be decontaminated. For this purpose ITUR for consequential damage. -
Page 5: Warnings For Equipment With Marking
Ask KSB KSB ITUR pumps marked with the ATEX plate are ITUR for the specific instructions manual for your valid for group II category 2 and 3, zones 1, 21, 2 and transport bench if you do not have one already. -
Page 6: Forces And Moments Permitted In The Pump Pipes
- 6 -6 RC, RCV Forces and moments permitted in the pump pipes CAST IRON OR BRONZE CASING SUCTION SUCTION FORCES [N] MOMENTS [N.m] FORCES [N] MOMENTS [N.m] PUMP SIZE NOT APPLICABLE (THREADED NOZZLES) 1 1/2... -
Page 7: Installation
Once the mortar cement has set, tighten the other parties. KSB ITUR only offers details and comments as anchor pins in a balanced manner. a help, but does not assume any responsibility with regards to Connect the suction and impulsion nozzles to the installation the design, assembly and operation of any installation. -
Page 8: Close Coupled Groups
RC, RCV least the same type of area and temperature as the pump. It is necessary to follow the instructions in the coupling manual which is included with the pump. Ø Ø The equipment is aligned at factory, and this alignment must never be lost. -
Page 9: Auxiliary Connections
> 30 kW < 5 sec. If the baseplate is not within the scope of supply of KSB ITUR, do not paint either the support surfaces of the pump feet or of the motor in order to ensure a good conductivity between the... -
Page 10: Check Rotation Direction
Partially open the suction valve until the liquid overflows through the vent. Should the process require the rotation direction of the supplied pump to be inverted, check with KSB ITUR. Close the vent. The incorrect rotation of the pump may lead to the incorrect Fully open the suction valve. -
Page 11: Shutdown
If the speed shall not be indicated in turnbuckle (757) with the counternut (piece 920.3) or the name plate it is necessary to consult with KSB ITUR. with the protector cap (piece 750). If eventually it would be wished to perform the pump at higher If the regulation of the valve is unduly altered, there is speed, it is necessary to consult with KSB ITUR. -
Page 12: Maintenance/Conservation
RC, RCV Maintenance/Conservation Dismounting 7.4.1 Fundamental instructions/observations General instructions Before dismounting, ensure the pump cannot Before dismounting, ensure that: Note be started up. The motor must not be started up involuntarily, and The suction and impulsion valves must be closed. so must be disconnected from the grid (e.g. -
Page 13: Assembly
RC, RCV RC and RCV pumps (except Close coupled) Secure the lifting plate (5) to its support (6) using the corresponding screws (7). If there is no lifting plate, In the RCVs, release the motor and move it along with its the locking screws (4) are longer and also fulfil this coupling part. -
Page 14: Tightening Torque Of The Screws/Nuts
85.2 59.9 The pump materials have been selected in accordance with the process fluid indicated in the datasheets. If this fluid is modified, check with KSB ITUR that the new fluid is suitable for the pump. 1050 1420... -
Page 15: Recommended Spare Parts
RC, RCV Recommended spare parts Recommended spare parts (1) Piece denomination Reference Nº Start-up 2 years 5 years Joints (set) Mechanical seal Bearing (set) Lip seal (set) Bearing bush (set) Flexible coupling part (set) Valve spring Gears (set) Circlip (set) Key (set) Pump shaft(s) (set) Coupling... -
Page 16: Operation Anomalies
RC, RCV Operation anomalies The pump does not move the fluid Insufficient flow Excessive absorbed power Excessive vibrations and noise Excessive bearings temperature Loss of fluid through the mechanical seal or lip seal The bearing bushes or gears deteriorate quickly Cause Solution Suction or impulsion valves closed or suction or relief valves... -
Page 17: Annexes
RC, RCV Annexes Cross sectional drawings RC-00, RC-01 Ref. Description Ref. Description Valve throttle 59-6 Ball 870.1 Gear unit 82-5 Adapter 870.2 Gear unit 102.99 Volute casing Grub screw Casing cover 914.1 Allen screw 210.1 Driven shaft 914.2 Allen screw 210.99 Drive shaft 914.3... - Page 18 RC, RCV RC-1, RC-1 ½ Ref. Description Ref. Description 102.99 Volute casing Valve protector Casing cover Valve cone 210.98 Driven shaft Valve throttle 210.99 Drive shaft Coupling 400.1 Gasket Coupl.Flexible element 400.2 Gasket 870.1 Gear unit 411.1 Joint ring 870.2 Gear unit 411.2 Joing ring...
- Page 19 RC, RCV RC-2 Ref. Description Ref. Description Valve protector 102.99 Volute casing Valve seat Casing cover Valve cone 210.98 Driven shaft Valve throttle 210.99 Drive shaft Coupling 400.1 Gasket Coupl.Flexible element 400.2 Gasket 870.1 Gear unit 411.1 Joint ring 870.2 Gear unit 411.2 Joing ring...
- Page 20 RC, RCV RC-2R, RC-2RD RCV-2R, RCV-2RD Ref. Description Ref. Description Valve throttle 102.99 Volute casing Coupling 161.1 Casing cover Coupl.Flexible element 161.2 Casing cover 870.1 Gear unit 210.98 Driven shaft 870.2 Gear unit 210.99 Drive shaft Eyebolt Rigid Ball Bearing 902.1 Stud Beaing cover...
- Page 21 RC, RCV RC-3R, RC-4R RCV-3R, RCV-4R Ref. Description Ref. Description Valve cone 102.99 Volute casing Valve throttle 161.1 Casing cover Coupling 161.2 Casing cover Coupl.Flexible element 210.98 Driven shaft 870.1 Gear unit 210.99 Drive shaft 870.2 Gear unit Rigid Ball Bearing Guide piece Beaing cover Eyebolt...
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Page 22: Trolley-Mounted Pumps
Before starting up the equipment, check that it is completely stable and that the wheels are locked in place using locking wedges. These locking wedges are not supplied by KSB ITUR and should therefore be provided by the customer. The surface upon which the wheels are placed must be flat, non-sloping and clean in order to prevent any displacement. - Page 23 RC, RCV Decontamination certificate This page has been left blank on purpose.
- Page 24 RC, RCV Decontamination certificate This page has been left blank on purpose.
- Page 25 RC, RCV Decontamination certificate ….………………………………………………………….. Type …………………………………………………………….. Order number/ Order item number *) Delivery date .…………………………………………………………………………. … ………………………………………………………………………. Field of application …………………………………………………………….. Fluid handled *) Please tick where applicable *) …………………………………………………………….. Reason for return *) …………………………………………………………….. Comments …………………………………………………………….. The pump/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/placing at your disposal.
- Page 26 KSB ITUR shall in no case be liable for any direct or indirect damage which the Product may suffer as a result of defective installation, incorrect storage, lack of maintenance, negligent handling, handling by unauthorised personnel, overloading or deficient functions, or for any damages resulting from external influences such as chemical, electrochemical and electrical agents.
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